An automatic sequencing conveying device for aluminum wire production

CN224753937UActive Publication Date: 2026-09-15NINGXIA XINWANG ALUMINUM CO LTD
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Patent Information

Application Number
CN202522030862.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-22
Publication Date
2026-09-15
Estimated Expiration
2035-09-22

AI Technical Summary

Technical Problem

[0003]现有的铝线材加工设备在拉丝、退火、绞合等工序中,铝线材在导送过程中,缺少居中限位结构,导致线材在传输过程中产生一定偏移,因缺少有效的动态纠偏装置,会与导轮、模具等部件发生非正常接触摩擦,容易导致铝线材磨损,不仅影响后续镀层工艺的附着力,容易导致局部应力集中,影响成品品质

Benefits of technology

1.通过设置的定位组件对铝线材进行多点式支撑限位,能够有效确保铝线材在传输或加工过程中保持稳定的居中定位,避免因偏移、晃动或相互缠绕而影响铝线材加工精度或设备运行稳定性,通过多点支撑均匀分散受力,避免铝线材变形或表面损伤,尤其适用于高速输送或精密加工场景,显著提升加工精度和产品一致性,同时,居中定位结构能够优化线材排列,防止相互干扰,便于后续工序的自动化处理,降低人工调整频率,减少停机时间,提高整体生产线的连续性和可靠性;

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Abstract

The utility model belongs to aluminium wire production technical field, concretely relates to a kind of automatic sequencing conveying device for aluminium wire production, including work bench, the top end side of work bench is fixed with top seat, second slot is opened in the side of top seat, inner cavity is opened in the inside of top seat, multiple built-in barrels corresponding with second slot are fixed in inner cavity, positioning assembly is arranged in built-in barrel, and push assembly is arranged on the top end of top seat;The push assembly of the utility model can be set to a certain amount of liquid into the inner cavity, so that the inner cavity has hydraulic pressure, the positioning assembly is adjusted and clamped inner diameter by hydraulic pressure, so it is suitable for supporting and limiting different thickness size aluminium wire, can flexibly adapt to the support and limit demand of different thickness size aluminium wire, ensure that wire always keeps stable centering during conveying or processing, effectively improve overall application range, effectively improve overall practicability.
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Description

Technical Field

[0001] This utility model belongs to the field of aluminum wire production technology, specifically relating to an automatic sorting and conveying device for aluminum wire production. Background Technology

[0002] Aluminum wire, as an important industrial material, is widely used in power transmission, electronic components, automotive wiring harnesses, and architectural decoration due to its excellent electrical and thermal conductivity and lightweight properties. Modern aluminum wire production mainly employs continuous casting and rolling or extrusion processes. By precisely controlling the alloy composition (such as adding trace amounts of copper and magnesium) and heat treatment parameters, a series of products with tensile strengths reaching 150-300 MPa can be obtained. In the field of electrical aluminum wire, by optimizing annealing processes and surface treatment technologies, the conductivity of products can reach over 61% IACS while maintaining good flexibility. With the development of the new energy industry, the application of aluminum alloy wire in photovoltaic modules, power battery connectors, and other scenarios has increased significantly.

[0003] In existing aluminum wire processing equipment, during processes such as wire drawing, annealing, and stranding, the aluminum wire lacks a centering and limiting structure during the feeding process. This causes the wire to deviate during transmission. Due to the lack of an effective dynamic correction device, abnormal contact and friction may occur with components such as guide wheels and molds, which can easily lead to wear of the aluminum wire. This not only affects the adhesion of subsequent plating processes but also easily leads to local stress concentration, affecting the quality of the finished product.

[0004] The information disclosed in this background section is intended only to enhance the understanding of the overall background of this utility model and should not be construed as an admission or in any way implying that the information constitutes prior art known to those skilled in the art. Utility Model Content

[0005] The purpose of this invention is to provide an automatic sorting and conveying device for aluminum wire production, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: An automatic sorting and conveying device for aluminum wire production includes a worktable, a top receiving seat fixed on the top side of the worktable, a plurality of second slots evenly distributed on the side of the top receiving seat, an inner cavity inside the top receiving seat, a plurality of inner cylinders corresponding to the second slots fixed in the inner cavity, a positioning component for centering the aluminum wires in the inner cylinders, and a pushing component communicating with the inner cavity on the top of the top receiving seat.

[0007] Preferably, the positioning component includes an inner groove formed in the side wall of the inner cylinder, the inner groove being provided in a plurality of manner and arranged in a ring, an inner rod being inserted into the inner groove, and a first piston plate being fixed to the end of the inner rod in close contact with the side of the inner groove.

[0008] Preferably, a ball bearing is rolled on the end of the inner rod away from the first piston plate.

[0009] Preferably, the pushing assembly includes a liquid cylinder fixed to the top side of the top of the top seat. The liquid cylinder is connected to the inner cavity. A nut sleeve is fixed inside the top of the liquid cylinder. A threaded rod inserted into the liquid cylinder is threadedly connected to the nut sleeve. A second piston plate that fits tightly against the inner wall of the liquid cylinder is fixed to one end of the threaded rod.

[0010] Preferably, an end plate is fixed to the top of the threaded rod, and a handle is fixed to the side of the end plate.

[0011] Preferably, a rubber sleeve is fitted onto the surface of the handle rod, and the length of the rubber sleeve is equal to the length of the handle rod.

[0012] Preferably, a cover plate is fixed to the open end of the top seat, and a first groove corresponding to the second groove is opened on the side of the cover plate.

[0013] Compared with the prior art, the present invention has the following beneficial effects: 1. By using positioning components to provide multi-point support and limit the aluminum wire, it can effectively ensure that the aluminum wire maintains a stable centered position during transmission or processing, avoiding the impact on the processing accuracy or equipment operation stability caused by offset, shaking, or entanglement. The multi-point support evenly distributes the force, preventing deformation or surface damage of the aluminum wire. It is especially suitable for high-speed conveying or precision processing scenarios, significantly improving processing accuracy and product consistency. At the same time, the centered positioning structure can optimize the wire arrangement, prevent mutual interference, facilitate the automation of subsequent processes, reduce the frequency of manual adjustment, reduce downtime, and improve the continuity and reliability of the overall production line. 2. A certain amount of liquid can be injected into the inner cavity through the set pushing component, thereby creating hydraulic pressure inside the inner cavity. The hydraulic pressure pushes the positioning component to adjust the clamping inner diameter, making it suitable for supporting and limiting aluminum wires of different thicknesses. It can flexibly adapt to the support and limiting requirements of aluminum wires of different thicknesses, ensuring that the wires remain stably centered during transportation or processing, effectively improving the overall applicability and practicality. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2This is a schematic diagram of the overall front view of the present invention; Figure 3 This is a schematic diagram of the internal structure of the top connector of this utility model; Figure 4 This is a cross-sectional view of the pushing component of this utility model; Figure 5 for Figure 4 Enlarged structural diagram at point A in the middle.

[0015] Explanation of key figure labels: 1. Positioning assembly; 101. Inner rod; 102. Ball bearing; 103. Inner groove; 105. First piston plate; 2. Pushing assembly; 201. Liquid cylinder; 202. Second piston plate; 203. Nut sleeve; 204. Threaded rod; 205. End plate; 206. Handle rod; 207. Rubber sleeve; 3. Top seat; 4. Cover plate; 5. First groove; 6. Worktable; 8. Inner cylinder; 9. Second groove; 10. Inner cavity. Detailed Implementation

[0016] The technical solution of this utility model patent will be clearly and completely described below. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0017] In the description of this utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the utility model.

[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0019] See attached document Figure 1-5An automatic sorting and conveying device for aluminum wire production includes a worktable 6. A top receiving seat 3 is fixed on the top side of the worktable 6. Multiple equally spaced second slots 9 are opened on the side of the top receiving seat 3. An inner cavity 10 is opened inside the top receiving seat 3. Multiple inner cylinders 8 corresponding to the second slots 9 are fixed inside the inner cavity 10. A positioning component 1 for centering the aluminum wire is installed inside the inner cylinder 8. A pushing component 2 communicating with the inner cavity 10 is installed on the top of the top receiving seat 3. In use, multiple aluminum wires pass through the second slots 9 respectively. The positioning component 1 provides multi-point support and limiting of the aluminum wires, effectively ensuring that the aluminum wires maintain stable centering during transmission or processing, avoiding the impact on the processing accuracy or equipment operation stability caused by offset, shaking, or entanglement. The even distribution of force prevents deformation or surface damage to the aluminum wire, making it particularly suitable for high-speed conveying or precision machining scenarios. It significantly improves processing accuracy and product consistency. Simultaneously, the centered positioning structure optimizes wire arrangement, prevents mutual interference, facilitates automated processing in subsequent steps, reduces manual adjustment frequency, minimizes downtime, and enhances the continuity and reliability of the overall production line. The push-press component 2 injects a certain amount of liquid into the inner cavity 10, creating hydraulic pressure. This hydraulic pressure drives the positioning component 1 to adjust the clamping inner diameter, making it suitable for supporting and limiting aluminum wires of varying thicknesses. It flexibly adapts to the support and limiting requirements of aluminum wires of different thicknesses, ensuring stable centering of the wire during conveying or processing, effectively improving its overall applicability and practicality.

[0020] Further as Figure 2 , Figure 3 and Figure 5As shown, it is worth noting that the positioning component 1 includes an inner groove 103 formed in the side wall of the inner cylinder 8. Multiple inner grooves 103 are arranged in a ring shape. An inner rod 101 is inserted into each inner groove 103, and a first piston plate 105 is fixed to the end of the inner rod 101, which fits tightly against the side of the inner groove 103. Multiple aluminum wires pass through the second slot 9. The first piston plate 105 is hydraulically pushed to move within the inner groove 103, causing the end of the inner rod 101 to contact the surface of the aluminum wires. Thus, the ring-shaped inner rods 101 perform multiple positioning operations on the aluminum wires. Point-support limiting effectively ensures that aluminum wires maintain stable centered positioning during transmission or processing, preventing deviations, shaking, or tangling from affecting processing accuracy or equipment stability. Multi-point support evenly distributes force, preventing deformation or surface damage to the aluminum wires. It is particularly suitable for high-speed conveying or precision machining scenarios, significantly improving processing accuracy and product consistency. Simultaneously, the centered positioning structure optimizes wire arrangement, prevents mutual interference, facilitates automated processing in subsequent steps, reduces manual adjustments, minimizes downtime, and enhances the continuity and reliability of the overall production line.

[0021] Further as Figure 5 As shown, it is worth noting that a ball bearing 102 is rolled on the end of the inner rod 101 away from the first piston plate 105; during operation, the ball bearing 102 effectively reduces the friction between the end of the inner rod 101 and the surface of the aluminum wire, thereby reducing wear.

[0022] Further as Figure 2 , Figure 3 and Figure 4 As shown, it is worth noting that the pressing assembly 2 includes a liquid cylinder 201 fixed to the top side of the top of the top seat 3. The liquid cylinder 201 is connected to the inner cavity 10. A nut sleeve 203 is fixed inside the top of the liquid cylinder 201. A threaded rod 204 inserted inside the liquid cylinder 201 is threadedly connected to the nut sleeve 203. A second piston plate 202 that fits tightly against the inner wall of the liquid cylinder 201 is fixed to one end of the threaded rod 204. In specific operation, by rotating the threaded rod 204, the threaded rod 204 drives the second piston plate 202 to move downward inside the liquid cylinder 201. The liquid cylinder 201 is filled with liquid, which can be water or hydraulic oil, etc. The liquid inside the liquid cylinder 201 is pressed into the inner cavity 10 by the second piston plate 202, thereby making the inner cavity 10 hydraulic. The positions of multiple inner rods 101 are adjusted synchronously, thereby adjusting the clamping inner diameter of the aluminum wire.

[0023] Further as Figure 4As shown, it is worth noting that an end plate 205 is fixed to the top of the threaded rod 204, and a handle rod 206 is fixed to the side of the end plate 205. In actual operation, the threaded rod 204 can be easily rotated by the handle rod 206. The handle rod 206 has a long lever arm, which makes it easy to operate.

[0024] This solution has the following working process: Multiple aluminum wires pass through the second slot 9, and the first piston plate 105 is hydraulically pushed to move within the inner slot 103, so that the end of the inner rod 101 contacts the surface of the aluminum wire. The inner rods 101, which are distributed in a ring, provide multi-point support and limit the aluminum wire, effectively ensuring that the aluminum wire maintains a stable centered position during transmission or processing, and avoiding the impact on the processing accuracy of the aluminum wire due to offset, shaking, or entanglement. By rotating the threaded rod 204, the threaded rod 204 drives the second piston plate 202 to move downward inside the liquid cylinder 201. The liquid cylinder 201 is filled with liquid, such as water or hydraulic oil. The second piston plate 202 presses the liquid inside the liquid cylinder 201 into the inner cavity 10, so that the inner cavity 10 has hydraulic pressure, and the position of multiple inner rods 101 is adjusted synchronously, thereby adjusting the clamping inner diameter of the aluminum wire, so as to support and limit aluminum wires of different thicknesses.

[0025] Further as Figure 2 , Figure 3 and Figure 4 As shown, it is worth noting that a rubber sleeve 207 is fitted onto the surface of the handle 206, and the length of the rubber sleeve 207 is equal to the length of the handle 206. In actual operation, the rubber sleeve 207 effectively increases the friction when gripping the handle 206, preventing slippage.

[0026] Further as Figure 1 As shown, it is worth noting that a cover plate 4 is fixed on the open end of the top seat 3, and a first slot 5 corresponding to the second slot 9 is opened on the side of the cover plate 4.

[0027] In summary: By using the positioning component 1 to provide multi-point support and limiting for the aluminum wire, it effectively ensures that the aluminum wire maintains a stable centered position during transmission or processing, avoiding the impact on the processing accuracy or equipment stability caused by offset, shaking, or entanglement. The multi-point support evenly distributes the force, preventing deformation or surface damage to the aluminum wire. This is particularly suitable for high-speed conveying or precision processing scenarios, significantly improving processing accuracy and product consistency. Simultaneously, the centered positioning structure optimizes wire arrangement, prevents mutual interference, facilitates automated processing in subsequent steps, reduces the frequency of manual adjustments, minimizes downtime, and improves the continuity and reliability of the overall production line. The pushing component 2 allows a certain amount of liquid to be injected into the inner cavity 10, creating hydraulic pressure within the cavity. This hydraulic pressure pushes the positioning component 1 to adjust the clamping inner diameter, making it suitable for supporting and limiting aluminum wires of different thicknesses. It flexibly adapts to the support and limiting requirements of aluminum wires of varying thicknesses, ensuring stable centering of the wire during transmission or processing, effectively improving the overall applicability and practicality.

[0028] The foregoing description of specific exemplary embodiments of the present invention is for illustrative and explanatory purposes. These descriptions are not intended to limit the present invention to the precise forms disclosed, and it will be apparent that many changes and variations can be made in accordance with the foregoing teachings. The exemplary embodiments were chosen and described in order to explain the specific principles of the present invention and its practical application, thereby enabling those skilled in the art to implement and utilize various different exemplary embodiments of the present invention, as well as various different choices and variations. The scope of the present invention is intended to be defined by the claims and their equivalents.

Claims

1. An automatic sorting and conveying device for aluminum wire production, comprising a workbench (6), characterized in that, A top contact seat (3) is fixed on the top side of the workbench (6). Multiple second slots (9) are provided on the side of the top contact seat (3) and are distributed at equal intervals. An inner cavity (10) is provided inside the top contact seat (3). Multiple inner cylinders (8) corresponding to the second slots (9) are fixed inside the inner cavity (10). A positioning component (1) for centering the aluminum wire is provided inside the inner cylinder (8). A pushing component (2) communicating with the inner cavity (10) is provided on the top of the top contact seat (3).

2. The automatic sorting and conveying device for aluminum wire production according to claim 1, characterized in that, The positioning component (1) includes an inner groove (103) opened in the side wall of the inner cylinder (8). The inner groove (103) is provided in multiple ways and the multiple inner grooves (103) are arranged in a ring. An inner rod (101) is inserted in the inner groove (103). The end of the inner rod (101) is fixed with a first piston plate (105) that fits tightly against the side of the inner groove (103).

3. The automatic sorting and conveying device for aluminum wire production according to claim 2, characterized in that, A ball bearing (102) is rolled on the end of the inner rod (101) away from the first piston plate (105).

4. The automatic sorting and conveying device for aluminum wire production according to claim 1, characterized in that, The pushing assembly (2) includes a liquid cylinder (201) fixed on the top side of the top of the top seat (3). The liquid cylinder (201) is connected to the inner cavity (10). A nut sleeve (203) is fixed inside the top of the liquid cylinder (201). A threaded rod (204) inserted inside the liquid cylinder (201) is threadedly connected to the nut sleeve (203). A second piston plate (202) that fits tightly against the inner side wall of the liquid cylinder (201) is fixed on one end of the threaded rod (204).

5. The automatic sorting and conveying device for aluminum wire production according to claim 4, characterized in that, An end plate (205) is fixed to the top of the threaded rod (204), and a handle rod (206) is fixed to the side of the end plate (205).

6. The automatic sorting and conveying device for aluminum wire production according to claim 5, characterized in that, A rubber sleeve (207) is fitted onto the surface of the handle (206), and the length of the rubber sleeve (207) is equal to the length of the handle (206).

7. The automatic sorting and conveying device for aluminum wire production according to claim 1, characterized in that, A cover plate (4) is fixed on the open end of the top seat (3), and a first slot (5) corresponding to the second slot (9) is opened on the side of the cover plate (4).