A flux-cored wire transfer apparatus

CN224753939UActive Publication Date: 2026-09-15CHANGZHOU HONGGU WELDING MATERIAL
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Patent Information

Application Number
CN202522107515.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-29
Publication Date
2026-09-15
Estimated Expiration
2035-09-29

AI Technical Summary

Technical Problem

[0003]但随着焊丝盘内缠绕的焊丝减少,焊丝盘上的焊丝最高点位置逐渐降低,但由于两个通管的位置高度始终保持不变,则导致焊丝盘与靠近焊丝盘通管之间的焊丝处于倾斜状态,随着输送时间的推移,此段内的焊丝倾斜度越大

Benefits of technology

1.通过设置有测量部及驱动部,测量部通过测量比较进而启动驱动部调节焊丝盘的位置,使B段内的焊丝始终处于水平状态,避免焊丝被通关端口内壁刮伤而损坏,保证成品焊丝质量。

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Abstract

The utility model relates to a kind of flux-cored wire transmission equipment, including equipment ontology, the equipment ontology includes cabinet, welding pad placement assembly is provided in the cabinet, welding spool is placed in welding pad placement assembly, first pipe is fixedly arranged on the upper half of cabinet side, second pipe is fixedly arranged in the upper half of cabinet, welding wire passes through the second pipe and the first pipe, it is A section between the first pipe and the second pipe, it is B section between the second pipe and welding spool, measurement part and driving part are further provided in the cabinet;Measurement part and driving part make welding wire in B section in horizontal state jointly.The utility model relates to the technical field of welding wire transmission equipment.The utility model has always kept welding wire in B section in horizontal state, avoids welding wire to be damaged by being scratched by the inner wall of pass port, and guarantees the effect of finished product welding wire quality.
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Description

Technical Field

[0001] This utility model relates to the technical field of welding wire transmission equipment, and in particular to a flux-cored welding wire transmission equipment. Background Technology

[0002] Flux-cored wire transfer typically involves placing the wire spool inside a cabinet, with two conduits inside the cabinet to ensure the direction of wire movement.

[0003] However, as the amount of welding wire wound on the wire spool decreases, the highest point of the welding wire on the spool gradually decreases. Since the height of the two guide tubes remains constant, the welding wire between the spool and the guide tube near the spool is tilted. As the feeding time progresses, the tilt of the welding wire in this section increases. This easily leads to wear on the surface of the welding wire fed in subsequent periods, affecting the quality of the finished welding wire. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a flux-cored welding wire transmission device, which can keep the welding wire in section B in a horizontal state at all times, avoid the welding wire being scratched and damaged by the inner wall of the passage port, and ensure the quality of the finished welding wire.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: A flux-cored welding wire transfer device includes a device body, the device body including a cabinet, a welding pad placement assembly disposed inside the cabinet, a welding wire spool placed inside the welding pad placement assembly, a first through pipe fixedly disposed on the upper half of one side of the cabinet, a second through pipe fixedly disposed on the upper half of the cabinet, the welding wire passing through the second through pipe and the first through pipe, the section between the first through pipe and the second through pipe being section A, the section between the second through pipe and the welding wire spool being section B, and a measuring unit and a driving unit also disposed inside the cabinet; The measuring and driving units work together to keep the welding wire in section B horizontal.

[0006] In a preferred embodiment, the present invention can be further configured as follows: the measuring unit includes a first rangefinder and a second rangefinder, both of which are fixedly mounted on the top of the cabinet, with the first rangefinder located directly above section A and the second rangefinder located directly above section B; The distance from the first rangefinder to the welding wire in section A is denoted as L1; The distance from the second rangefinder to the welding wire in section B is denoted as L2; The drive unit moves the pad placement component so that L1 equals L2.

[0007] In a preferred embodiment, the present invention can be further configured as follows: the pad placement assembly includes a first placement plate and a locking plate, the first placement plate is disposed in the cabinet, a first fixing rod is fixedly disposed on one side of the first placement plate, and a rotating tube is rotatably sleeved on the outer circumferential surface of the first fixing rod; The welding wire spool is located between the first placement plate and the locking plate, and the welding wire spool is sleeved on the rotating tube. A nut is provided on the first fixing rod, and the position of the locking plate is limited by the nut.

[0008] In a preferred embodiment, the present invention can be further configured such that: the drive unit includes a first sliding plate, the first sliding plate is horizontally disposed in the cabinet, and the bottom of the first placement plate is fixed to the top of the first sliding plate; A first telescopic rod is fixedly installed at the bottom of the inner wall of the cabinet, and the telescopic end of the first telescopic rod is fixed to the bottom of the first sliding plate; A guide plate is vertically fixed inside the cabinet. A first groove is provided on one side of the guide plate. A sliding block is fixed on one side of the first placement plate. The sliding block is located in the corresponding first groove. The first groove and the sliding block are slidably connected.

[0009] In a preferred embodiment, the present invention can be further configured such that: a first guide rod is vertically fixedly disposed in the first groove, the first guide rod passes through the sliding block, and the first guide rod is slidably connected to the sliding block.

[0010] In a preferred embodiment, the present invention can be further configured such that: two second guide rods are symmetrically fixedly arranged at the bottom of the inner wall of the cabinet, both second guide rods pass through the first sliding plate, and both second guide rods are slidably connected to the first sliding plate.

[0011] In summary, this utility model has at least one of the following beneficial technical effects: 1. By setting up a measuring unit and a driving unit, the measuring unit compares measurements and then activates the driving unit to adjust the position of the welding wire spool, so that the welding wire in section B is always in a horizontal state, avoiding the welding wire being scratched and damaged by the inner wall of the pass port, and ensuring the quality of the finished welding wire.

[0012] 2. By setting two second guide rods and guide plates, the movement direction of the first sliding plate and the first placement plate is limited. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the main structure of this embodiment (with the movable door open); Figure 2 This is a schematic diagram of a half-section structure in this embodiment.

[0014] In the diagram, 1. Equipment body; 11. Cabinet; 12. First conduit; 13. Second conduit; 2. First rangefinder; 21. Second rangefinder; 3. First placement plate; 31. Locking plate; 32. First fixing rod; 33. Rotating tube; 4. First sliding plate; 41. First telescopic rod; 42. Guide plate; 43. First slide groove; 44. Sliding block; 5. First guide rod; 6. Second guide rod. Detailed Implementation

[0015] The present invention will be further described in detail below with reference to the accompanying drawings. Example

[0016] Reference Figures 1-2 As shown, the present invention discloses a flux-cored welding wire transfer device, including a device body 1. The device body 1 includes a cabinet 11. The cabinet 11 has an opening on one side, and a movable door is provided at the opening.

[0017] The cabinet 11 is equipped with a solder pad placement assembly, and the solder wire spool is placed inside the solder pad placement assembly.

[0018] The cabinet 11 also includes a drive unit. The drive unit includes a first telescopic rod 41, which is fixed to the bottom of the inner wall of the cabinet 11. A first sliding plate 4 is fixed to the telescopic end of the first telescopic rod 41. The first sliding plate 4 is horizontally arranged inside the cabinet 11.

[0019] To limit the movement direction of the first sliding plate 4 and ensure that the first sliding plate 4 is always in a horizontal state, two second guide rods 6 are symmetrically fixed at the bottom of the inner wall of the cabinet 11. Both second guide rods 6 pass through the first sliding plate 4 and are slidably connected to the first sliding plate 4.

[0020] The pad placement assembly includes a first placement plate 3 and a locking plate 31. The first placement plate 3 is fixedly mounted on the top of the first sliding plate 4. A first fixing rod 32 is fixedly mounted on one side of the first placement plate 3, and a rotating tube 33 is rotatably sleeved on the outer circumference of the first fixing rod 32. The welding wire spool is located between the first placement plate 3 and the locking plate 31, and the welding wire spool is sleeved on the rotating tube 33. A nut is provided on the first fixing rod 32, which limits the position of the locking plate 31.

[0021] The wire spool rotates freely within the pad placement assembly, but the position of the pad remains unchanged.

[0022] In addition, the area of ​​the first placement plate 3 is large enough to ensure that the welding wire spool will not come into contact with the first placement plate 3 when it is placed on the first placement plate 3.

[0023] A first conduit 12 is fixedly installed on the upper half of one side of the cabinet 11, and a second conduit 13 is fixedly installed on the upper half of the inside of the cabinet 11. The welding wire passes through the second conduit 13 and the first conduit 12. The section between the first conduit 12 and the second conduit 13 is section A, and the section between the second conduit 13 and the welding wire spool is section B.

[0024] The welding wire in section A remains horizontal at all times. The welding wire in section B is initially horizontal, but as the amount of wire in the spool decreases, the wire in section B tilts. To ensure that the welding wire in section B remains horizontal at all times, a measuring unit is also installed inside cabinet 11.

[0025] The measuring unit includes a first rangefinder 2 and a second rangefinder 21. Both the first rangefinder 2 and the second rangefinder 21 are fixedly installed on the top of the cabinet 11. The first rangefinder 2 is located directly above section A, and the second rangefinder 21 is located directly above section B.

[0026] The distance from the first rangefinder 2 to the welding wire in section A is denoted as L1. The distance from the second rangefinder 21 to the welding wire in section B is denoted as L2. The drive unit moves the pad placement assembly so that L1 equals L2.

[0027] A controller (not shown in the figure) is also installed on the outside of the cabinet 11. The controller is electrically connected to the first rangefinder 2, the second rangefinder 21, and the first telescopic rod 41. The first rangefinder 2 and the second rangefinder 21 send the measured data to the controller. The controller uses L2 as a reference and adjusts the value of L2 by activating the first telescopic rod 41 according to the actual situation, so that L2 equals L1.

[0028] To ensure the direction of movement of the first placement plate 3 during movement and to define its placement state, a guide plate 42 is vertically fixed inside the cabinet 11. A first groove 43 is formed on one side of the guide plate 42, and a sliding block 44 is fixedly fixed on one side of the first placement plate 3. The sliding block 44 is located within the corresponding first groove 43, and the first groove 43 and the sliding block 44 are slidably connected. A first guide rod 5 is vertically fixed within the first groove 43, passing through the sliding block 44, and is slidably connected to the sliding block 44.

[0029] The implementation principle of the above embodiments is as follows: The operator places the welding wire spool between the first placement plate 3 and the locking plate 31, and then passes one end of the welding wire through the first through pipe 12 and the second through pipe 13.

[0030] The operator first activates the first rangefinder 2 and the second rangefinder 21, and both rangefinders 2 and 21 send the measured data to the controller. The controller uses the data measured by the first rangefinder 2 as a reference.

[0031] The entire device was adjusted before the welding wire was officially fed.

[0032] When the values ​​of L1 and L2 are equal, no adjustment is needed, and the values ​​of L1 and L2 can be seen on the display connected to the controller.

[0033] When the values ​​of L1 and L2 are not equal, the controller activates the first telescopic rod 41. By comparing the size and value of L1 and L2, the controller determines the extension or reduction of the first telescopic rod 41.

[0034] When L1 and L2 are adjusted to be equal, the controller stops the first telescopic rod 41 from working.

[0035] Next, the welding wire feeding operation will be started.

[0036] During the conveying operation, the first rangefinder 2 and the second rangefinder 21 can be selected to measure continuously or intermittently, depending on the actual situation. Based on the measurement results, the position and height of the first placement plate 3 are adjusted to ensure that the welding wire in section B is horizontal and that the welding wire in section B is on the same horizontal plane as the welding wire in section A.

[0037] The embodiments described herein are preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape, and principle of this utility model should be included within the scope of protection of this utility model.

Claims

1. A flux-cored welding wire transfer device, comprising a device body (1), the device body (1) comprising a cabinet (11), a welding pad placement assembly being provided inside the cabinet (11), a welding wire spool being placed inside the welding pad placement assembly, a first conduit (12) being fixedly provided on the upper half of one side of the cabinet (11), a second conduit (13) being fixedly provided inside the upper half of the cabinet (11), the welding wire passing through the second conduit (13) and the first conduit (12), wherein the section between the first conduit (12) and the second conduit (13) is segment A, and the section between the second conduit (13) and the welding wire spool is segment B, characterized in that, The cabinet (11) is also equipped with a measuring unit and a driving unit; The measuring and driving units work together to keep the welding wire in section B horizontal.

2. The flux-cored wire conveying device according to claim 1, characterized in that: The measuring unit includes a first rangefinder (2) and a second rangefinder (21). The first rangefinder (2) and the second rangefinder (21) are both fixedly installed on the top of the cabinet (11). The first rangefinder (2) is located directly above section A, and the second rangefinder (21) is located directly above section B. The distance from the first rangefinder (2) to the welding wire in section A is denoted as L1; The distance from the second rangefinder (21) to the welding wire in section B is denoted as L2; The drive unit moves the pad placement component so that L1 equals L2.

3. The flux-cored wire conveying device according to claim 2, characterized in that: The pad placement assembly includes a first placement plate (3) and a locking plate (31). The first placement plate (3) is located inside the cabinet (11). A first fixing rod (32) is fixedly installed on one side of the first placement plate (3). A rotating tube (33) is rotatably sleeved on the outer circumferential surface of the first fixing rod (32). The welding wire spool is located between the first placement plate (3) and the locking plate (31), and the welding wire spool is sleeved on the rotating tube (33). A nut is provided on the first fixing rod (32), and the position of the locking plate (31) is limited by the nut.

4. The flux-cored wire conveying device according to claim 3, characterized in that: The drive unit includes a first sliding plate (4), which is horizontally disposed inside the cabinet (11), and the bottom of the first placement plate (3) is fixed to the top of the first sliding plate (4); The bottom of the inner wall of the cabinet (11) is fixedly provided with a first telescopic rod (41), and the telescopic end of the first telescopic rod (41) is fixed to the bottom of the first sliding plate (4); A guide plate (42) is vertically fixed inside the cabinet (11). A first groove (43) is provided on one side of the guide plate (42). A sliding block (44) is fixed on one side of the first placement plate (3). The sliding block (44) is located in the corresponding first groove (43). The first groove (43) and the sliding block (44) are slidably connected.

5. The flux-cored wire conveying device according to claim 4, characterized in that: A first guide rod (5) is vertically fixed inside the first groove (43). The first guide rod (5) passes through the sliding block (44) and is slidably connected to the sliding block (44).

6. The flux-cored wire conveying device according to claim 5, characterized in that: Two second guide rods (6) are symmetrically fixed at the bottom of the inner wall of the cabinet (11). Both second guide rods (6) pass through the first sliding plate (4) and are slidably connected to the first sliding plate (4).