A tilting mechanism for long ear shaft boom ladle

CN224754011UActive Publication Date: 2026-09-15ANYANG IRON & STEEL +2
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Patent Information

Application Number
CN202521460588.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-11
Publication Date
2026-09-15
Estimated Expiration
2035-07-11

AI Technical Summary

Technical Problem

[0002]钢包是炼钢工艺的关键设备,每当连铸浇注完成后,先由冶金起重机倾倒钢包内的液态渣及残钢,再由起重机吊运至钢包热修工位进行热修作业,如对钢包滑动水口孔内以及底吹透气砖上的残钢进行清理、更换钢包滑动水口滑板等,由于上述工艺步骤或一直占用起重机,或重复吊装,导致作业周期延长,直接影响炼钢的生产节奏

Benefits of technology

[0016] The tilting mechanism provided in this application features simple design, compact layout, small footprint, convenient maintenance, stable and reliable performance, low failure rate, short operation cycle, and easy operation. In use, the fixed frame and the hanger jointly support the ladle. Under the action of the drive component, the lever moves the ladle body to rotate. After the ladle body rotates to the set angle, it is easy to pour out the slag inside the ladle and perform hot repairs on the ladle, thereby reducing the dependence on cranes and shortening the hot repair operation cycle.

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Abstract

The application relates to the technical field of steelmaking auxiliary equipment, and provides a tilting mechanism for a long-ear-axle suspension arm type ladle, which comprises a fixing frame, a suspension frame, a bearing frame and a poking mechanism, the bearing frame is provided with a pin shaft, the suspension frame is arranged on the pin shaft, the poking mechanism comprises a driving assembly and a poking rod, and the driving assembly drives the poking rod to rotate. The tilting mechanism has the characteristics of simple design, compact layout, small floor space, convenient maintenance, safe and stable and reliable performance, low operation failure rate, short operation cycle and convenient operation, etc. In use, the fixing frame and the suspension frame jointly support the ladle, under the action of the driving assembly, the poking rod pokes the ladle body to rotate, the ladle body is rotated to a set angle, the steel slag in the ladle can be conveniently poured out, and the ladle can be conveniently hot repaired, so that the dependence on the crane is reduced, and the hot repair operation cycle is shortened.
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Description

Technical Field

[0001] This application relates to the field of steelmaking auxiliary equipment technology, and more specifically, to a tilting mechanism for a long trunnion boom type ladle. Background Technology

[0002] The ladle is a key piece of equipment in the steelmaking process. After continuous casting is completed, the molten slag and residual steel in the ladle are first emptied by a metallurgical crane, and then the ladle is lifted by the crane to the hot repair station for hot repair work, such as cleaning the residual steel in the ladle sliding nozzle orifice and on the bottom blown aeration bricks, and replacing the ladle sliding nozzle slide plate. Because the above process steps either occupy the crane continuously or involve repeated lifting, the operation cycle is extended, which directly affects the production rhythm of steelmaking. Summary of the Invention

[0003] The purpose of this application is to provide a tilting mechanism for a long trunnion boom type ladle, reducing reliance on cranes and shortening the hot repair operation cycle.

[0004] This application provides a tilting mechanism for a long trunnion boom type steel ladle, adopting the following technical solution:

[0005] A tilting mechanism for a long trunnion boom type steel ladle includes a fixed frame, a hanger, a support frame, and a toggle mechanism. A pin is provided on the support frame, the hanger is mounted on the pin, and the toggle mechanism includes a drive assembly and a lever, the drive assembly driving the lever to rotate.

[0006] Preferably, the drive assembly includes a motor, a rotating shaft, a drive gear, and a driven gear. The motor is mounted on the support frame and drives the rotating shaft to rotate. The drive gear is mounted on the rotating shaft. The driven gear is rotatably mounted on the pin shaft and is located between the hanger and the support frame. The driven gear meshes with the drive gear. The lever is mounted on the driven gear.

[0007] Preferably, the support frame is provided with a locking mechanism, which is used to lock the driven gear.

[0008] Preferably, the driven gear is provided with at least one positioning hole, and the locking mechanism includes a hydraulic cylinder and a plug. The hydraulic cylinder is disposed on the support frame, and the hydraulic cylinder drives the plug to enter or leave the positioning hole.

[0009] Preferably, the locking mechanism further includes a guide seat, which is disposed on the support frame, and the plug is movably inserted through the guide seat.

[0010] Preferably, the rotating shaft is mounted on the support frame.

[0011] Preferably, a first bearing is provided between the rotating shaft and the support frame.

[0012] Preferably, the drive assembly further includes a planetary reducer disposed between the motor and the rotating shaft.

[0013] Preferably, the drive assembly further includes a brake disposed between the motor and the rotating shaft.

[0014] Preferably, a second bearing is provided between the driven gear and the pin.

[0015] Compared with the prior art, the beneficial effects of this application are as follows:

[0016] The tilting mechanism provided in this application features simple design, compact layout, small footprint, convenient maintenance, stable and reliable performance, low failure rate, short operation cycle, and easy operation. In use, the fixed frame and the hanger jointly support the ladle. Under the action of the drive component, the lever moves the ladle body to rotate. After the ladle body rotates to the set angle, it is easy to pour out the slag inside the ladle and perform hot repairs on the ladle, thereby reducing the dependence on cranes and shortening the hot repair operation cycle. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a top view of the present invention;

[0020] Figure 3 This is a side view of the present invention.

[0021] In the diagram: 1. Fixed frame; 2. Hanger; 3. Bearing frame; 4. Actuating mechanism; 5. Pin; 6. Drive assembly; 7. Lever; 8. Motor; 9. Shaft; 10. Drive gear; 11. Driven gear; 12. Locking mechanism; 13. Positioning hole; 14. Hydraulic cylinder; 15. Plug; 16. Guide seat; 17. First bearing; 18. Planetary reducer; 19. Brake; 20. Second bearing; 21. Steel ladle. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0023] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0024] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0025] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this application is in use. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0026] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0027] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0028] Example

[0029] like Figure 1-3 As shown in the embodiment of this application, the tilting mechanism for a long trunnion boom type ladle includes a fixed frame 1, a hanger 2, a support frame 3, and a toggle mechanism 4. A pin 5 is provided on the support frame 3, and the hanger 2 is mounted on the pin 5. The toggle mechanism 4 includes a drive assembly 6 and a lever 7. The drive assembly 6 drives the lever 7 to rotate. Since the hanger 2 is in a suspended state, it will not be disturbed by the hanger 2 when the drive assembly 6 drives the lever 7 to rotate.

[0030] After continuous casting is completed, the ladle 21 is transferred by a crane. The fixed frame 1 and the hanger 2 jointly support the ladle 21. Under the action of the drive component 6, the lever 7 moves the ladle 21 to rotate. After the ladle 21 rotates to the set angle, it is easy to pour out the slag in the ladle 21 and perform hot repair on the ladle 21, thereby reducing the dependence on the crane and shortening the hot repair operation cycle.

[0031] In this embodiment, the drive assembly 6 includes a motor 8, a rotating shaft 9, a drive gear 10, and a driven gear 11. The motor 8 is mounted on the support frame 3 and drives the rotating shaft 9 to rotate. The drive gear 10 is mounted on the rotating shaft 9. The driven gear 11 is rotatably mounted on the pin 5 and is located between the hanger 2 and the support frame 3. The hanger 2 and the support frame 3 respectively limit the driven gear 11. The driven gear 11 meshes with the drive gear 10. The lever 7 is mounted on the driven gear 11.

[0032] In use, the motor 8 drives the rotating shaft 9 to rotate, the rotating shaft 9 drives the driving gear 10 to rotate, causing the driven gear 11 to rotate on the pin 5, the driven gear 11 drives the lever 7 to rotate, and the lever 7 causes the steel ladle 21 to rotate.

[0033] In this embodiment, a locking mechanism 12 is provided on the support frame 3. The locking mechanism 12 is used to lock the driven gear 11. The setting of the locking mechanism 12 can improve the overall stability.

[0034] In this embodiment, the driven gear 11 is provided with at least one positioning hole 13. The locking mechanism 12 includes a hydraulic cylinder 14 and a plug 15. The hydraulic cylinder 14 is provided on the support frame 3. The hydraulic cylinder 14 drives the plug 15 to enter or leave the positioning hole 13. After the ladle 21 is rotated to a set angle, the hydraulic cylinder 14 drives the plug 15 to enter the positioning hole 13, and the driven gear 11 is locked to rotate. After the hydraulic cylinder 14 drives the plug 15 to leave the positioning hole 13, the drive assembly 6 can drive the lever 7 to rotate.

[0035] In this embodiment, the locking mechanism 12 further includes a guide seat 16, which is disposed on the support frame 3. The plug 15 is movably inserted through the guide seat 16, and the guide seat 16 plays a limiting and guiding role for the plug 15 to ensure the stability of the plug 15 in use.

[0036] In this embodiment, in order to improve the stability of the rotating shaft 9, the rotating shaft 9 is mounted on the support frame 3.

[0037] In this embodiment, in order to reduce the resistance encountered when the rotating shaft 9 rotates, a first bearing 17 is provided between the rotating shaft 9 and the support frame 3.

[0038] In this embodiment, in order to reduce the output speed of the motor 8 and at the same time amplify the output torque according to the reduction ratio, a planetary reducer 18 is provided between the motor 8 and the rotating shaft 9.

[0039] In this embodiment, in order to facilitate quick stopping of movement and improve the positioning accuracy of the ladle 21, a brake 19 is provided between the motor 8 and the rotating shaft 9.

[0040] In this embodiment, in order to reduce the resistance encountered when the driven gear 11 rotates, a second bearing 20 is provided between the driven gear 11 and the pin 5.

[0041] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A tilting mechanism for a long trunnion boom type steel ladle, characterized in that: It includes a fixed frame, a hanger, a support frame, and a toggle mechanism. The support frame is provided with a pin, the hanger is mounted on the pin, and the toggle mechanism includes a drive assembly and a lever. The drive assembly drives the lever to rotate.

2. The tilting mechanism for a long trunnion-type steel ladle according to claim 1, characterized in that: The drive assembly includes a motor, a rotating shaft, a drive gear, and a driven gear. The motor is mounted on the support frame and drives the rotating shaft to rotate. The drive gear is mounted on the rotating shaft. The driven gear is rotatably mounted on the pin shaft and is located between the hanger and the support frame. The driven gear meshes with the drive gear. The lever is mounted on the driven gear.

3. A tilting mechanism for a long trunnion-type steel ladle according to claim 2, characterized in that: The support frame is equipped with a locking mechanism, which is used to lock the driven gear.

4. A tilting mechanism for a long trunnion-type steel ladle according to claim 3, characterized in that: The driven gear is provided with at least one positioning hole, and the locking mechanism includes a hydraulic cylinder and a plug. The hydraulic cylinder is disposed on the support frame, and the hydraulic cylinder drives the plug to enter or leave the positioning hole.

5. A tilting mechanism for a long trunnion-type steel ladle according to claim 4, characterized in that: The locking mechanism also includes a guide seat, which is disposed on the support frame, and the plug is movably inserted through the guide seat.

6. A tilting mechanism for a long trunnion-type steel ladle according to claim 2, characterized in that: The rotating shaft is mounted on the support frame.

7. A tilting mechanism for a long trunnion-type steel ladle according to claim 6, characterized in that: A first bearing is provided between the rotating shaft and the support frame.

8. A tilting mechanism for a long trunnion-type steel ladle according to claim 2, characterized in that: The drive assembly also includes a planetary gear reducer, which is disposed between the motor and the shaft.

9. A tilting mechanism for a long trunnion-type steel ladle according to claim 2, characterized in that: The drive assembly also includes a brake disposed between the motor and the shaft.

10. A tilting mechanism for a long trunnion-type steel ladle according to claim 2, characterized in that: A second bearing is provided between the driven gear and the pin.