A large workpiece lifting appliance special for a shot blasting machine
Patent Information
- Application Number
- CN202522414845.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-14
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-11-14
AI Technical Summary
[0005]为了解决上述技术问题,本实用新型通过下述技术方案得以解决人为的马虎及滚铺过程需要提浆而颠动薄膜卷形成的脚印坑及不同深度的波浪坑,对混凝土表面成型观感质量差且效率低的问题
1、本实用新型提供的一种抛丸机专用大型工件吊具,通过采用耐磨钢板(采用抛丸机械护板相同材质)制造吊具,其材质强度内外相同,故使用寿命长。采用耐磨钢板而不采用耐磨型材,在于其下料方便(可采用等离子、火焰或激光进行下料)避免后续加工困难导致外观丑陋。其折弯板和下斜板与挂件板焊接呈三角型,采用三角稳定原理,其形变小,并折弯板和下斜板为倾斜结构避免钢丸在上面堆积而被带出抛丸室体。
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Figure CN224754017U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of shot blasting machine lifting tools, and in particular to a special large workpiece lifting tool for shot blasting machines. Background Technology
[0002] A shot blasting machine is a surface treatment device that uses a high-speed rotating impeller to propel steel shot, steel grit, or other projectiles at extremely high speeds onto the surface of a workpiece. Its core principle is to utilize the impact kinetic energy of the projectiles to achieve various processing purposes on the workpiece surface, such as rust removal, oxide scale removal, deburring, strengthening, and surface cleaning. In industrial production, shot blasting machines are widely used. Whether it's cleaning the surface of castings and forgings in machinery manufacturing to remove impurities and improve subsequent processing accuracy; pre-treating car bodies and frames in the automotive industry to enhance coating adhesion and ensure vehicle appearance and service life; or performing surface strengthening treatment on metal components in large-scale engineering projects such as bridges and steel structures before corrosion protection to improve the fatigue strength of the components, shot blasting machines play an irreplaceable role. Currently, the lifting devices used in shot blasting machines for large workpieces are mostly made of 45# steel through welding. They need to be tempered to achieve a certain hardness, but even after tempering, it is only a thin surface layer, and the internal structure still does not meet the wear resistance requirements. Therefore, when the surface wear-resistant layer is worn away by steel shot for a long time, the internal wear rate will accelerate. To solve this problem, people can only increase the size of the material to extend the service life. However, increasing the size of the material will prevent the steel shot blasted by the shot blasting machine from effectively hitting the workpiece due to the obstruction of the lifting device, resulting in poor workpiece cleaning effect. At the same time, increasing the size of the material will also significantly increase the manufacturing cost.
[0003] When a shot blasting machine is in operation, a lifting device is needed to lift the parts for operation. Therefore, a special large workpiece lifting device for shot blasting machines is proposed. Utility Model Content
[0004] Therefore, it is necessary to provide a special large workpiece lifting tool for shot blasting machines to address the above-mentioned technical problems.
[0005] To solve the above-mentioned technical problems, this utility model solves the problems of poor appearance quality and low efficiency of concrete surface forming caused by human carelessness and the need to lift slurry during the rolling process, which creates footprints and wave pits of different depths.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: A special large workpiece spreader for shot blasting machines, comprising: connecting plates, two pin shafts are arranged on the inner sides of the two connecting plates, an upper hanging plate is movably connected to the surface of the pin shafts, an upper bending plate is welded to the bottom of the connecting plates, a rib plate is welded to the bottom of the upper bending plate, a lower inclined plate is welded to the bottom of the rib plate, and a hanging plate is welded to the bottom of the lower inclined plate.
[0007] As a preferred embodiment of the special large workpiece spreader for shot blasting machines provided by the utility model, a plurality of through openings are formed at the bottom of the hanging plate, and the through openings are uniformly distributed in a straight line.
[0008] As a preferred embodiment of the special large workpiece spreader for shot blasting machines provided by the utility model, the two pin shafts are welded to the inner sides of the two connecting plates.
[0009] As a preferred embodiment of the special large workpiece spreader for shot blasting machines provided by the utility model, the upper bending plate is herringbone-shaped, and the middle of the inner bending side is connected to the hanging plate.
[0010] As a preferred embodiment of the special large workpiece spreader for shot blasting machines provided by the utility model, the lower inclined plates are respectively welded on both sides of the middle position of the hanging plate, and rib plates are uniformly distributed between the upper bending plate and the lower inclined plates to weld and connect the upper bending plate, the lower inclined plates and the hanging plate.
[0011] As a preferred embodiment of the special large workpiece spreader for shot blasting machines provided by the utility model, both the upper bending plate and the lower inclined plates are inclined at 30 degrees, and the upper bending plate and the lower inclined plates are used in cooperation with steel shots.
[0012] As a preferred embodiment of the special large workpiece spreader for shot blasting machines provided by the utility model, the connecting plates, the pin shafts, the upper hanging plate, the upper bending plate, the rib plates, the lower inclined plates and the hanging plate are all made of wear-resistant steel plate.
[0013] Compared with the prior art, the utility model has the following beneficial effects: 1. The special large workpiece spreader for shot blasting machines provided by the utility model is manufactured by adopting wear-resistant steel plate (same material as the protective plate of the shot blasting machine), the internal and external strength of the material is the same, so the service life is long. The reason why wear-resistant steel plate is adopted instead of wear-resistant profiles is that it is convenient for blanking (plasma, flame or laser can be used for blanking), which avoids ugly appearance caused by difficulty in subsequent processing. The upper bending plate and the lower inclined plates are welded with the hanging plate to form a triangle, which adopts the triangle stability principle and has small deformation, and the inclined structures of the bending plate and the lower inclined plates can prevent steel shots from accumulating on them and being taken out of the shot blasting chamber. Description of Drawings
[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the accompanying drawings required for the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0015] Figure 1 It is a schematic diagram of a structural connecting plate provided by the present utility model; Figure 2 It is a schematic diagram of a structural upper hanging plate provided by the present utility model.
[0016] The reference signs in the drawings are described as follows: 1. Connecting plate; 2. Pin shaft; 3. Upper hanging plate; 4. Upper bending plate; 5. Rib plate; 6. Lower inclined plate; 7. Hanging plate. Detailed Description of Embodiments
[0017] In order for those skilled in the art to better understand the solution of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only part of the embodiments of the present utility model, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative work shall fall within the protection scope of the present utility model.
[0018] Embodiment
[0019] Please refer to Figure 1-2 , a special large workpiece spreader for shot blasting machine, comprising: connecting plates 1, two pin shafts 2 are arranged on the inner side of two connecting plates 1, an upper hanging plate 3 is movably connected to the surface of the pin shafts 2, an upper bending plate 4 is welded to the bottom of the connecting plates 1, a rib plate 5 is welded to the bottom of the upper bending plate 4, a lower inclined plate 6 is welded to the bottom of the rib plate 5, a hanging plate 7 is welded to the bottom of the lower inclined plate 6, a plurality of through openings are opened at the bottom of the hanging plate 7, and the through openings are uniformly distributed in a straight line; two pin shafts 2 are welded on the inner sides of the two connecting plates 1, the upper bending plate 4 is herringbone-shaped, the middle of the bending inner side is connected with the hanging plate 7, lower inclined plates 6 are respectively welded on both sides of the middle position of the hanging plate 7, and uniformly distributed rib plates 5 are arranged between the upper bending plate 4 and the lower inclined plates 6 to weld and connect the upper bending plate 4, the lower inclined plates 6 and the hanging plate 7; both the upper bending plate 4 and the lower inclined plates 6 are inclined at 30 degrees, the upper bending plate 4 and the lower inclined plates 6 are used in cooperation with steel shots, and the connecting plate 1, the pin shaft 2, the upper hanging plate 3, the upper bending plate 4, the rib plate 5, the lower inclined plate 6 and the hanging plate 7 are all made of wear-resistant steel plates.
[0020] Preferably, all parts of the spreader are made of wear-resistant steel plate, and the 30-degree inclination design of the upper bending plate 4 and the lower inclined plate 6 can achieve good cooperation with steel shots. During shot blasting operation, the direct impact of steel shots on the spreader itself can be reduced, the wear rate is lowered, the service life of the spreader is prolonged, and meanwhile, the structural stability is ensured in long-term operation, and deformation or damage due to material problems is not easy to occur.
[0021] Preferably, the upper bending plate 4 is in a herringbone shape, the middle of the inner bending side is connected with the hanging plate 7, and in combination with the uniform distribution of the rib plates 5 between the two, the upper bending plate 4, the lower inclined plate 6 and the hanging plate 7 are welded stably. This structural design can disperse the weight of the workpiece borne by the spreader, make the stress uniformly transmitted among all components, improve the overall bearing capacity of the spreader, stably lift large workpieces, and avoid structural damage caused by excessive local stress.
[0022] Preferably, two pin shafts 2 are welded on the inner side of the connecting plate 1, providing a stable movable connection point for the upper hanging plate 3, which is convenient for the spreader to flexibly cooperate with lifting equipment; a plurality of through openings at the bottom of the hanging plate 7 are uniformly distributed in a straight line, and a suitable connection position can be selected according to the structural characteristics of the large workpiece, which enhances the adaptability during hoisting, ensures the stable position of the workpiece during shot blasting, and facilitates the uniform action of steel shots on the surface of the workpiece.
[0023] The use process of the special large workpiece spreader for a shot blasting machine provided by the present utility model is as follows: when the special large workpiece spreader for the shot blasting machine works, firstly, the pin shaft 2 welded on the inner side of the connecting plate 1 forms a movable connection with the upper hanging plate 3, so that the upper hanging plate 3 can be stably connected with the lifting equipment matched with the shot blasting machine, then, according to the structure of the large workpiece, the through openings uniformly distributed in a straight line at the bottom of the hanging plate 7 are used to determine a suitable connection point, and the workpiece is stably mounted on the hanging plate 7. After the lifting equipment drives the spreader and the workpiece into the shot blasting area, the herringbone-shaped upper bending plate 4 and the lower inclined plates 6 on both sides (both inclined at 30 degrees) form an angle suitable for shot injection, and cooperate with the wear-resistant steel plate material to reduce the wear caused by the impact of steel shots; meanwhile, a stable support structure is formed among the upper bending plate 4, the lower inclined plate 6 and the hanging plate 7 through the uniformly distributed rib plates 5, which disperses the stress caused by the weight of the workpiece and ensures the stability of the hoisting state. In this process, steel shots can smoothly act on the surface of the workpiece to complete the treatment, and all components of the spreader cooperate to realize the dual functions of stable hoisting of large workpieces and adaptation to shot blasting operation.
[0024] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a connection that allows communication between them; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0025] Obviously, the embodiments described above are only some embodiments of this utility model, not all embodiments. The accompanying drawings show preferred embodiments of this utility model, but do not limit the patent scope of this utility model. This utility model can be implemented in many different forms; rather, the purpose of providing these embodiments is to provide a more thorough and comprehensive understanding of the disclosure of this utility model. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing specific embodiments, or make equivalent substitutions for some of the technical features. Any equivalent structures made using the content of this utility model specification and drawings, directly or indirectly applied to other related technical fields, are similarly within the patent protection scope of this utility model.
Claims
1. A large workpiece sling for a shot blasting machine, characterized in that, It comprises: Connecting plates (1), two pin shafts (2) are arranged on the inner sides of the two connecting plates (1), an upper hanging plate (3) is movably connected to the surface of the pin shafts (2), an upper bending plate (4) is welded to the bottom of the connecting plates (1), a rib plate (5) is welded to the bottom of the upper bending plate (4), a lower inclined plate (6) is welded to the bottom of the rib plate (5), and a hanger plate (7) is welded to the bottom of the lower inclined plate (6).
2. The large workpiece lifting tool for shot blasting machines according to claim 1, characterized in that, A plurality of through openings are opened at the bottom of the hanger plate (7), and the through openings are uniformly distributed in a straight line.
3. The large workpiece lifting tool for shot blasting machines according to claim 1, characterized in that, The two pin shafts (2) are welded to the inner sides of the two connecting plates (1).
4. The large workpiece lifting tool for shot blasting machines according to claim 1, characterized in that, The upper bending plate (4) is herringbone-shaped, and the middle of the bending inner side is connected with the hanger plate (7).
5. A large workpiece lifting device for shot blasting machines according to claim 1, characterized in that, Lower inclined plates (6) are respectively welded on both sides of the middle position of the hanger plate (7), and the upper bending plate (4) and the lower inclined plates (6) are welded and connected with the hanger plate (7) through the uniformly distributed rib plates (5) between the upper bending plate (4) and the lower inclined plates (6).
6. A large workpiece lifting device for shot blasting machines according to claim 1, characterized in that, Both the upper bending plate (4) and the lower inclined plate (6) are inclined at 30 degrees, and the upper bending plate (4) and the lower inclined plate (6) are used in cooperation with steel shots.
7. A large workpiece lifting tool for shot blasting machines according to claim 1, characterized in that, The connecting plates (1), the pin shafts (2), the upper hanging plate (3), the upper bending plate (4), the rib plates (5), the lower inclined plates (6) and the hanger plate (7) are all made of wear-resistant steel plates.