High-precision quantitative filling machine for deer blood wine

Abstract

The utility model belongs to the field of deer blood wine production technology, especially a kind of high-precision quantitative filling machine of deer blood wine, including processing table, both ends of the processing table are equipped with conveyor belt, and the right end bottom of processing table is fixed with stepper motor, and the driving disc is fixedly installed on the output shaft of stepper motor;Interception mechanism, including two groups of limiting components and annular fence, two groups of limiting components are symmetrically set about the left side the conveyor belt, and the annular fence is located the driving disc outside and is fixed on the top of the processing table.The utility model fundamentally solves the problem of liquid leakage caused by alignment deviation of traditional equipment, reduces deer blood wine raw material waste, guarantees production environment clean, and is convenient for improving filling efficiency and quantitative precision.

Description

Technical Field

[0001] This utility model belongs to the field of deer blood wine production technology, and in particular relates to a high-precision quantitative filling machine for deer blood wine. Background Technology

[0002] Currently, most deer blood wine filling machines on the market focus on automated quantitative filling as their core function. A power mechanism drives a conveyor assembly to transport the packaging bottles to the filling station, where a quantitative mechanism controls the injection of liquid into the bottles to meet the needs of large-scale production. However, Chinese utility model patent CN223201583U discloses a high-precision quantitative filling machine. Operators can adjust the stroke of the drive motor-driven lead screw according to production needs, achieving high-precision control of the amount of liquid material drawn into the quantitative pump cylinder. This ensures high accuracy and eliminates the need for additional material measuring mechanisms, thereby reducing the filling machine's energy consumption and operating costs.

[0003] However, the aforementioned device lacks a bottle-scrambling mechanism, leading to inconsistent spacing between bottles as they are conveyed to the filling station. Since the dispensing port of the filling mechanism is typically fixed, this misalignment directly causes misalignment between the dispensing port and the bottle mouth, resulting in leakage. This not only wastes the raw materials for deer blood wine but may also affect the cleanliness of the production environment and production efficiency. Therefore, there is an urgent need to improve existing filling machines and provide a high-precision quantitative filling machine for deer blood wine. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by providing a high-precision quantitative filling machine for deer blood wine that is reasonably designed, simple in structure, and has an efficient bottle handling function, thereby solving the problems existing in the prior art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: A high-precision quantitative filling machine for deer blood wine, comprising: A processing table, with conveyor belts installed at both ends, a drive disk located above the right angle of the processing table, and a stepper motor fixed to the bottom right end of the processing table, with the drive disk fixedly mounted on the output shaft of the stepper motor; The interception mechanism includes two sets of limiting components and a ring fence. The two sets of limiting components are arranged symmetrically about the left side of the conveyor belt. The ring fence is located outside the drive plate and fixed above the processing table. An adjusting rod is provided, and several adjusting rods are slidably disposed within the drive disk at equal angles. A fixing post is fixed above one end of each adjusting rod located within the drive disk. A handle is mounted on a vertical bearing at the center of the drive disk, and the bottom end of the handle is fixed to the adjusting disk. The several adjusting rods are linked together through the adjusting disk.

[0006] Preferably, the processing table has two through slots symmetrically arranged on the left side, and a drive mechanism is installed on the lower left side of the processing table. The two sets of limiting components are linked by the drive mechanism, and the sliding directions of the two sets of limiting components are always opposite to each other.

[0007] Preferably, the driving mechanism includes an L-shaped rod, a servo motor, and a drive rod. The servo motor is fixedly installed at the front left of the processing table. The output end of the servo motor is fixedly connected to the drive rod. The outer surfaces of both ends of the drive rod are provided with reverse thread structures. The two L-shaped rods are slidably located in two through slots, and the bottom ends of the two L-shaped rods are respectively threaded onto the outside of the reverse thread structures at both ends of the drive rod.

[0008] Preferably, the limiting assembly includes a crossbar, a limiting rod, and a support. The crossbar is fixedly installed at the top of the L-shaped rod, and limiting rods are fixed at both ends of the crossbar. The support is fixed to the upper left of the processing table, and the support corresponds one-to-one with the limiting rod and the two are slidably connected.

[0009] Preferably, the system also includes a filling mechanism and a capping mechanism. The filling mechanism includes a metering valve located above and behind the drive disc. The inlet of the metering valve is fixedly connected to the outlet of an external feed pump via a hose. The capping mechanism is located on the upper right side of the drive disc and is used to cap the filled packaging bottles.

[0010] Preferably, the outer edge of the drive disc has a storage slot corresponding to a plurality of the adjustment rods. Each storage slot has a groove on the inner wall of its left and right sides. Rollers are installed on the outer walls of the left and right sides of the end of the adjustment rod located in the storage slot. The rollers are located in the corresponding grooves. A "V" shaped groove is formed in the middle of the end of the adjustment rod located in the storage slot.

[0011] Preferably, the adjusting disc has an arc-shaped groove inside that corresponds one-to-one with the fixed column, and the top of the fixed column is guided to slide within the corresponding arc-shaped groove.

[0012] Preferably, a positioning bolt threaded onto the drive disc is also included for positioning the handle against the drive disc.

[0013] Compared with the prior art, the present invention has the following beneficial effects: In this invention, the packaging bottles are conveyed at a directional and uniform speed via a conveyor belt on the left side of the processing table. A stepper motor precisely controls the drive plate to rotate intermittently at a set amplitude. The drive plate's outer edge has an equal-angle placement groove to independently collect and orderly convey the packaging bottles. This ensures that the packaging bottles are accurately aligned with the dispensing valve outlet, fundamentally solving the problem of liquid leakage caused by misalignment in traditional equipment. This reduces waste of deer blood wine raw materials, ensures a clean production environment, and facilitates improved filling efficiency and quantitative accuracy.

[0014] This invention uses a servo motor to control the rotation of a drive rod. The reverse thread structure at both ends of the drive rod controls two L-shaped rods to move two crossbars in opposite directions, achieving adaptive alignment adjustment for bottles of different sizes. This enhances the equipment's compatibility with diverse production needs. Simultaneously, a handle controls the rotation of an adjustment disc, using an arc-shaped groove to compress a fixed column and push multiple adjustment rods to slide. Combined with a ring-shaped guardrail, this forms a clamping rotary conveyor, preventing bottle swaying and offset during transport. This ensures precise coordination between the filling action and bottle positioning, significantly improving filling accuracy and operational stability. It provides strong technical support for controlling raw material loss, ensuring product quality consistency, and improving production efficiency in deer blood wine production. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. The drawings are described as follows: Figure 1 This is a three-dimensional front view structural diagram of the present invention; Figure 2 This is a three-dimensional bottom-view structural diagram of the present invention; Figure 3 This is a bottom view of the stepper motor and drive disk of this utility model. Figure 4 This is a top view of the adjusting disc and arc-shaped groove of this utility model. Figure 5 This is a side view sectional structural diagram of the drive disc and positioning bolt of this utility model.

[0016] In the picture: 1. Processing table; 2. Conveyor belt; 3. Through groove; 4. L-shaped rod; 5. Servo motor; 6. Drive rod; 7. Crossbar; 8. Limiting rod; 9. Support; 10. Stepper motor; 11. Drive plate; 12. Circular fence; 13. Quantitative discharge valve; 14. Hoses; 15. Capping mechanism; 16. Storage trough; 17. Groove; 18. Adjusting rod; 19. Roller; 20. Fixed column; 21. Handle; 22. Adjusting plate; 23. Arc groove; 24. Positioning bolt. Detailed Implementation

[0017] The embodiments described below are merely some embodiments of the present invention and do not represent all embodiments consistent with the present invention. Exemplary embodiments will now be described with reference to the accompanying drawings: like Figure 1-5 As shown in one example, the high-precision quantitative filling machine for deer blood wine of this utility model includes: A processing table 1 is provided, with conveyor belts 2 installed at both ends of the processing table 1. A drive disk 11 is provided above the right angle of the processing table 1. A stepper motor 10 is fixed on the bottom right end of the processing table 1. The drive disk 11 is fixedly installed on the output shaft of the stepper motor 10. The interception mechanism includes two sets of limiting components and a ring fence 12. The two sets of limiting components are arranged symmetrically about the left conveyor belt 2. The ring fence 12 is located outside the drive plate 11 and fixed above the processing table 1. Adjusting rods 18, several adjusting rods 18 are slidably arranged in the drive disk 11 at equal angles. A fixing post 20 is fixed above one end of the adjusting rod 18 located in the drive disk 11. A handle 21 is installed in a vertical bearing at the center of the drive disk 11. An adjusting disk 22 is fixed at the bottom end of the handle 21. Several adjusting rods 18 are linked together through the adjusting disk 22.

[0018] As a preferred embodiment, based on the above structure, the left end of the processing table 1 is further provided with two through slots 3 symmetrically arranged, and a drive mechanism is installed on the lower left side of the processing table 1. The two sets of limiting components are linked through the drive mechanism, and the sliding directions of the two sets of limiting components are always opposite to each other.

[0019] In this embodiment, the through groove 3 facilitates the stable sliding of the limiting component.

[0020] As a preferred embodiment, based on the above structure, the driving mechanism further includes an L-shaped rod 4, a servo motor 5, and a driving rod 6. The servo motor 5 is fixedly installed at the left front of the processing table 1. The output end of the servo motor 5 is fixedly connected to the driving rod 6. The outer surfaces of both ends of the driving rod 6 are provided with reverse thread structures. The two L-shaped rods 4 are respectively slidably located in two through slots 3, and the bottom ends of the two L-shaped rods 4 are respectively threaded onto the outer side of the reverse thread structures at both ends of the driving rod 6.

[0021] In this embodiment, the servo motor 5 is started to control the rotation of the drive rod 6. The reverse thread structure at both ends of the drive rod 6 facilitates the control of the two L-shaped rods 4 to control the two sets of limiting components to slide in opposite directions, thereby realizing adaptive alignment adjustment for packaging bottles of different specifications.

[0022] In a preferred embodiment, based on the above structure, the limiting component further includes a crossbar 7, a limiting rod 8, and a support 9. The crossbar 7 is fixedly installed at the top of the L-shaped rod 4, and the limiting rods 8 are fixed at both the left and right ends of the crossbar 7. The support 9 is fixed at the upper left of the processing table 1, and the support 9 corresponds one-to-one with the limiting rods 8 and the two are slidably connected.

[0023] In this embodiment, the stability of the crossbar 7 during the horizontal sliding adjustment process can be improved by using the support 9 and the limiting rod 8 that is slidably connected to it.

[0024] As a preferred embodiment, based on the above structure, it further includes a filling mechanism and a capping mechanism 15. The filling mechanism includes a quantitative discharge valve 13 located above and behind the drive plate 11. The inlet of the quantitative discharge valve 13 is fixedly connected to the outlet of an external feed pump through a hose 14. The capping mechanism 15 is located on the upper right side of the drive plate 11 and is used to cap the filled packaging bottles.

[0025] As a preferred embodiment, based on the above structure, the outer edge of the drive disk 11 is provided with a storage slot 16 corresponding to a plurality of adjustment rods 18. Each storage slot 16 has a groove 17 on the inner wall of both the left and right sides. Rollers 19 are installed on the outer wall of the left and right sides of the end of the adjustment rod 18 located in the storage slot 16. The rollers 19 are located in the corresponding grooves 17. A "V" shaped groove is provided in the middle of the end of the adjustment rod 18 located in the storage slot 16.

[0026] In this embodiment, multiple storage slots 16 with equal angles on the outer edge of the drive disk 11 are used to facilitate the independent storage and orderly conveying of packaging bottles, which can ensure that the packaging bottles are accurately aligned with the outlet of the quantitative discharge valve 13 and avoid leakage of liquid during filling.

[0027] As a preferred embodiment, based on the above structure, the adjusting plate 22 is further provided with an arc-shaped groove 23 that corresponds one-to-one with the fixed column 20, and the top end of the fixed column 20 is guided to slide within the corresponding arc-shaped groove 23.

[0028] In this embodiment, multiple arc-shaped grooves 23 are provided inside the adjusting plate 22. When the adjusting plate 22 is rotated, it is easy to squeeze the fixed column 20, thereby pushing multiple adjusting rods 18 to slide, which is convenient to cooperate with the annular fence 12 to form a clamping rotational conveying of the packaging bottle.

[0029] As a preferred embodiment, based on the above structure, it further includes a positioning bolt 24 threaded on the drive disc 11 for positioning the handle 21 against the drive disc 11.

[0030] In this embodiment, the positioning bolt 24 is used to facilitate the limiting of the handle 21 and the adjustment plate 22.

[0031] The working principle of this utility model is as follows: In use, first start the servo motor 5 to control the drive rod 6 to rotate. The reverse thread structure on the outer surface of both ends of the drive rod 6 makes it easy to control the two L-shaped rods 4 to drive the two crossbars 7 to move synchronously and move closer to each other. The guide spacing is adaptively adjusted according to the packaging bottle specifications to ensure stable conveying of the packaging bottle. At the same time, the adjustment plate 22 is rotated by the handle 21. The arc groove 23 on the adjustment plate 22 can squeeze multiple fixed columns 20, which makes it easy to drive multiple adjustment rods 18 to slide at the same time. It is easy to control the adjustment rods 18 to cooperate with the ring fence 12 to form a clamping structure to clamp and position the packaging bottle in the storage slot 16 to prevent it from shaking during the rotation and conveying process. After the adjustment is completed, the positioning bolts 24 can be tightened to limit the handle 21 and the adjustment plate 22. The packaging bottles are conveyed at a constant speed toward the drive plate 11 by the conveyor belt 2 on the left side of the processing table 1, ensuring that the packaging bottles enter the multiple placement slots 16 opened at equal angles on the outer edge of the drive plate 11 stably. Then, the stepper motor 10 controls the drive plate 11 to rotate intermittently according to the set amplitude, so as to accurately convey the clamped packaging bottles to the outlet of the quantitative discharge valve 13, and complete the high-precision quantitative filling. The entire process realizes the specification adaptation, stable conveying and accurate positioning of the packaging bottles, ensuring filling efficiency and quality, and fundamentally solving the problem of liquid leakage caused by misalignment in traditional equipment. This reduces the waste of deer blood wine raw materials and ensures a clean production environment. It should be noted that this device is powered by an external power source. The conveyor belt 2, servo motor 5, stepper motor 10, quantitative discharge valve 13, and capping mechanism 15 in this solution are all existing and technologically mature electrical appliances and related facilities on the market, and are equipped with a suitable controller. Their specific structure and working principle are existing technologies, and have been widely used in the production of deer blood wine. They are not the direction of innovation and improvement in this case, so they are directly quoted and will not be described in detail.

[0032] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Any equivalent changes, modifications, substitutions, and variations made by those skilled in the art based on the concept of this utility model and on the basis of existing technology through logical analysis, reasoning, or limited experiments shall be within the scope of protection defined by the claims.

Claims

1. A high-precision quantitative filling machine for deer blood wine, characterized in that, include: A processing table (1) is provided with conveyor belts (2) installed at both ends of the processing table (1). A drive disk (11) is provided above the right angle of the processing table (1). A stepper motor (10) is fixed on the bottom surface of the right end of the processing table (1). The drive disk (11) is fixedly installed on the output shaft of the stepper motor (10). The interception mechanism includes two sets of limiting components and an annular fence (12). The two sets of limiting components are arranged symmetrically about the left side of the conveyor belt (2). The annular fence (12) is located outside the drive plate (11) and fixed above the processing table (1). Adjusting rods (18), several of the adjusting rods (18) are slidably disposed in the drive disk (11) at equal angles. A fixing post (20) is fixed above one end of the adjusting rod (18) located in the drive disk (11). A handle (21) is mounted on the center of the drive disk (11) in the form of a vertical bearing. An adjusting disk (22) is fixed at the bottom end of the handle (21). Several of the adjusting rods (18) are linked together through the adjusting disk (22).

2. The high-precision quantitative filling machine for deer blood wine according to claim 1, characterized in that: The processing table (1) has two through slots (3) symmetrically arranged on the left side. A drive mechanism is installed on the lower left side of the processing table (1). The two sets of limiting components are linked by the drive mechanism, and the sliding directions of the two sets of limiting components are always opposite to each other.

3. The high-precision quantitative filling machine for deer blood wine according to claim 2, characterized in that: The driving mechanism includes an L-shaped rod (4), a servo motor (5) and a drive rod (6). The servo motor (5) is fixedly installed on the left front of the processing table (1). The output end of the servo motor (5) is fixedly connected to the drive rod (6). The outer surfaces of both ends of the drive rod (6) are provided with reverse thread structures. The two L-shaped rods (4) are respectively slidably located in two through slots (3), and the bottom ends of the two L-shaped rods (4) are respectively threaded onto the outside of the reverse thread structures at both ends of the drive rod (6).

4. The high-precision quantitative filling machine for deer blood wine according to claim 3, characterized in that: The limiting assembly includes a crossbar (7), a limiting rod (8), and a support (9). The crossbar (7) is fixedly installed at the top of the L-shaped rod (4). The left and right ends of the crossbar (7) are both fixed with limiting rods (8). The support (9) is fixed to the upper left of the processing table (1). The support (9) corresponds to the limiting rod (8) and the two are slidably connected.

5. The high-precision quantitative filling machine for deer blood wine according to claim 1, characterized in that: It also includes a filling mechanism and a capping mechanism (15). The filling mechanism includes a quantitative discharge valve (13) located above and behind the drive plate (11). The inlet of the quantitative discharge valve (13) is fixedly connected to the outlet of an external feed pump through a hose (14). The capping mechanism (15) is located above and to the right of the drive plate (11) and is used to cap the filled packaging bottles.

6. The high-precision quantitative filling machine for deer blood wine according to claim 1, characterized in that: The drive disc (11) has a storage slot (16) on its outer edge that corresponds one-to-one with a number of adjustment rods (18). Each storage slot (16) has a groove (17) on its left and right inner walls. Rollers (19) are installed on the left and right outer walls of the end of the adjustment rod (18) located in the storage slot (16). The rollers (19) are located in the corresponding grooves (17). A "V" shaped groove is formed in the middle of the end of the adjustment rod (18) located in the storage slot (16).

7. A high-precision quantitative filling machine for deer blood wine according to claim 6, characterized in that: The adjustment disc (22) has an arc-shaped groove (23) that corresponds one-to-one with the fixed column (20), and the top of the fixed column (20) is guided to slide within the corresponding arc-shaped groove (23).

8. The high-precision quantitative filling machine for deer blood wine according to claim 7, characterized in that: It also includes a positioning bolt (24) threaded onto the drive disc (11) for abutting the handle (21).

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