A crude gas compressor

CN224754384UActive Publication Date: 2026-09-15TI LINGTE COMPRESSOR WUXI CO LTD
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Patent Information

Application Number
CN202521839920.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-28
Publication Date
2026-09-15
Estimated Expiration
2035-08-28

AI Technical Summary

Technical Problem

[0003]荒煤气中的小颗粒固体杂质,进入压缩机的话,长时间会影响压缩机的正常运行;其次,荒煤气中还含有的焦油等油性杂质,容易在压缩机内部结焦,也会影响压缩机运行

Benefits of technology

[0023] 1. This type of raw coal gas compressor can separate large liquid droplets and solid impurities in raw coal gas through a cyclone separator, thereby reducing the impact of solid impurities on the compressor.

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Abstract

The utility model discloses a kind of raw coal gas compressors, including cyclone separator, micro fog catcher connected on the cyclone separator, with the atomizing nozzle of micro fog catcher being connected, with the compressor of micro fog catcher being connected and gas-liquid separator connected on the compressor;Wherein, the cyclone separator includes support frame fixed on the outer wall of the cyclone separator symmetrically, fan installed in the top end of the cyclone separator, raw coal gas inlet pipe fixed in one side of the cyclone separator, raw coal gas outlet pipe fixed in the other side of the cyclone separator and impurity collection box connected in the bottom end of the cyclone separator.This kind of raw coal gas compressor, can be separated to large particle droplet and solid impurity in raw coal gas by cyclone separator, reduce the influence of solid impurities to compressor;And can reduce oily material coking in the compressor inside.
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Description

Technical Field

[0001] This utility model relates to the field of compressor technology, specifically a raw coal gas compressor. Background Technology

[0002] A compressor is a driven fluid machine that elevates low-pressure gas to high-pressure gas; it is the heart of a refrigeration system. It draws in low-temperature, low-pressure refrigerant gas through the suction pipe, compresses it using a piston driven by a motor, and then discharges high-temperature, high-pressure refrigerant gas through the exhaust pipe, providing power for the refrigeration cycle. Coke oven gas, also known as raw coal gas, is the original gas produced during the coking and gasification of coal. It is rich in effective components such as hydrogen and carbon monoxide, but also contains large amounts of impurities such as tar, naphthalene, hydrogen sulfide, ammonia, and dust.

[0003] Small particulate solid impurities in raw coal gas can affect the normal operation of the compressor if they enter it over a long period of time. Secondly, the tar and other oily impurities in raw coal gas can easily coke inside the compressor, which will also affect the operation of the compressor. Utility Model Content

[0004] The purpose of this section is to outline some aspects of the embodiments of this utility model and to briefly introduce some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be used to limit the scope of this utility model.

[0005] 1. Technical problems to be solved:

[0006] To address the issue of small particulate solid impurities in the coal gas, which, if introduced into the compressor, can negatively impact its normal operation over time, and the presence of tar and oily substances in the raw coal gas, which can easily coke inside the compressor and also affect its operation, this invention is proposed.

[0007] Therefore, the purpose of this utility model is to provide a raw coal gas compressor, which has the beneficial effects of removing solid impurities from raw coal gas and significantly reducing oily impurities in raw coal gas.

[0008] 2. Technical Solution:

[0009] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:

[0010] A type of coal gas compressor, comprising:

[0011] Cyclone separator, mist collector connected to the cyclone separator, atomizing nozzle connected to the mist collector, compressor connected to the mist collector, and gas-liquid separator connected to the compressor;

[0012] The cyclone separator includes a support frame symmetrically fixed on the outer wall of the cyclone separator, a fan installed at the top of the cyclone separator, a raw coal gas inlet pipe fixed on one side of the cyclone separator, a raw coal gas outlet pipe fixed on the other side of the cyclone separator, and an impurity collection box connected to the bottom of the cyclone separator.

[0013] The compressor includes a compressor inlet pipe fixed at one end of the compressor body, a compressor outlet pipe fixed at the other end of the compressor body, and fixed support legs symmetrically fixed at the bottom of the compressor body.

[0014] The gas-liquid separator includes a separation pipe with one end connected to the compressor outlet pipe and the other end fixed to the gas-liquid separator, a liquid discharge pipe fixed to the bottom of the gas-liquid separator, and a gas discharge pipe fixed to the top of the gas-liquid separator.

[0015] As a preferred embodiment of the raw coal gas compressor described in this utility model, the micro-mist collector is connected to the raw coal gas outlet pipe via a flange, and includes an installation groove formed at the top of the micro-mist collector, an arc-shaped cover that is clamped in the installation groove and seals the installation groove, a stainless steel mesh capture plate that is uniformly fixed to the bottom surface of the arc-shaped cover, and a collection discharge pipe connected to the other end of the micro-mist collector via a flange. The collection discharge pipe is connected to the compressor inlet pipe via a flange.

[0016] As a preferred embodiment of the raw coal gas compressor described in this utility model, the atomizing nozzle is installed on the collection and discharge pipe, including a nozzle connector fixed to the top of the collection and discharge pipe, a cleaning agent inlet pipe inserted into the nozzle connector and capable of sealing the nozzle connector, and a spray tube uniformly fixed on the cleaning agent inlet pipe. A hose is connected to the cleaning agent inlet pipe, and a metering pump is installed on the hose. The metering pump is connected to the cleaning agent storage box through the hose.

[0017] In a preferred embodiment of the coal gas compressor described in this utility model, the cleaning agent in the cleaning agent storage box is washing oil.

[0018] As a preferred embodiment of the coal gas compressor described in this utility model, a fixed frame is placed below the mist collector and fixed on the ground. An arc-shaped support plate is fixed to the top of the fixed frame, and the mist collector is placed on the arc-shaped support plate.

[0019] As a preferred embodiment of the raw coal gas compressor described in this utility model, a carrying ring is fixed to the top of the arc-shaped cover.

[0020] As a preferred embodiment of the raw coal gas compressor described in this utility model, a wire mesh demister is fixed to the inner wall of the gas discharge pipe by bolts.

[0021] 3. Beneficial effects:

[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0023] 1. This type of raw coal gas compressor can separate large liquid droplets and solid impurities in raw coal gas through a cyclone separator, thereby reducing the impact of solid impurities on the compressor.

[0024] Second, this type of raw coal gas compressor uses a micro-mist collector to capture tar in the raw coal gas and uses a cleaning agent sprayed through an atomizing nozzle to treat oily substances, thus cleaning the raw coal gas and reducing the coking of oily substances inside the compressor. Attached Figure Description

[0025] To more clearly illustrate the technical solutions of the embodiments of this utility model, the present utility model will be described in detail below with reference to the accompanying drawings and detailed embodiments. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0026] Figure 1 This is a schematic diagram of the overall structure of a raw coal gas compressor according to the present invention;

[0027] Figure 2 This utility model relates to a raw coal gas compressor. Figure 1 A magnified view of part A in the image;

[0028] Figure 3 This is a partial structural cross-sectional view of a raw coal gas compressor according to this utility model;

[0029] Figure 4 This utility model relates to a raw coal gas compressor. Figure 3 A magnified view of part B in the image;

[0030] Figure 5 This is a schematic diagram of the compressor structure of a raw coal gas compressor according to this utility model.

[0031] The following are the labels in the diagram: 1. Cyclone separator; 11. Support frame; 12. Fan; 13. Raw coal gas inlet pipe; 14. Raw coal gas outlet pipe; 15. Impurity collection box; 2. Micro-mist collector; 21. Mounting slot; 22. Arc-shaped cover; 23. Stainless steel mesh capture plate; 24. Capture discharge pipe; 25. Hand ring; 26. Fixing frame; 27. Arc-shaped support plate; 3. Atomizing nozzle; 31. Nozzle connection pipe; 32. Cleaning agent inlet pipe; 33. Spray nozzle; 4. Compressor; 41. Compressor inlet pipe; 42. Compressor outlet pipe; 43. Fixed support leg; 5. Gas-liquid separator; 51. Separation pipe; 52. Liquid discharge pipe; 53. Gas discharge pipe. Detailed Implementation

[0032] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0033] Figures 1-5 The diagram shown is a structural schematic of one embodiment of a raw coal gas compressor according to this utility model. Please refer to [link / reference]. Figures 1-5 This utility model discloses a raw coal gas compressor, the main body of which includes:

[0034] Cyclone separator 1, mist collector 2 connected to cyclone separator 1 via flange, atomizing nozzle 3 connected to mist collector 2, atomizing nozzle 3 installed on the pipe of collection discharge pipe 24, compressor 4 connected to mist collector 2 via flange, and gas-liquid separator 5 connected to compressor 4 via flange.

[0035] The cyclone separator 1 includes a support frame 11 symmetrically welded and fixed to the outer wall of the cyclone separator 1, a blower 12 bolted to the top of the cyclone separator 1, a raw coal gas inlet pipe 13 welded and fixed to one side of the cyclone separator 1, a raw coal gas outlet pipe 14 welded and fixed to the other side of the cyclone separator 1, and an impurity collection box 15 connected to the bottom of the cyclone separator 1. The bottom of the cyclone separator 1 has an impurity discharge pipe, which is inserted into the inner cavity of the impurity collection box 15. After the raw coal gas is introduced into the cyclone separator 1, the swirling flow generated by the blower 12 will drive the raw coal gas to rotate. The centrifugal force generated by the rotation of the raw coal gas causes solid impurities to separate and fall into the impurity collection box 15.

[0036] The compressor 4 includes a compressor inlet pipe 41 welded and fixed to one end of the compressor body, a compressor outlet pipe 42 welded and fixed to the other end of the compressor body, and fixed support legs 43 symmetrically welded and fixed to the bottom of the compressor body.

[0037] The gas-liquid separator 5 includes a separation pipe 51 connected at one end to the compressor outlet pipe 42 via a flange and welded to the gas-liquid separator 5 at the other end, a liquid discharge pipe 52 welded to the bottom end of the gas-liquid separator 5, and a gas discharge pipe 53 welded to the top end of the gas-liquid separator 5. The gas-liquid separator 5 is designed with baffles or baffles in its inner cavity to suddenly decelerate and change the direction of the high-speed incoming airflow, and to separate the liquid droplets by using inertia.

[0038] The micro-mist collector 2 is connected to the raw coal gas outlet pipe 14 via a flange. It includes an installation groove 21 at the top of the micro-mist collector 2, an arc-shaped cover 22 that is locked in the installation groove 21 and sealed by a sealing ring, and a stainless steel mesh capture plate 23 that is evenly fixed to the bottom surface of the arc-shaped cover 22 by bolts. The stainless steel mesh is a ring-shaped plate with multiple stainless steel wires welded and fixed inside. The stainless steel mesh is used to capture tar substances and a collection discharge pipe 24 connected to the other end of the micro-mist collector 2 via a flange. The collection discharge pipe 24 is connected to the compressor inlet pipe 41 via a flange. A lifting ring 25 is fixed to the top of the arc-shaped cover 22. Lifting the lifting ring 25 makes it easy to lift the arc-shaped cover 22, so that the stainless steel mesh capture plate 23 can be inserted and removed from the opening at the top of the tank of the micro-mist collector 2 like a drawer, which is convenient for replacement.

[0039] The atomizing nozzle 3 is installed on the collection and discharge pipe 24, including a nozzle connector 31 welded and fixed to the top of the collection and discharge pipe 24, a cleaning agent inlet pipe 32 inserted into the nozzle connector 31 and sealed by a sealing ring, and a spray tube 33 uniformly welded and fixed to the cleaning agent inlet pipe 32. A hose is connected to the cleaning agent inlet pipe 32, and a metering pump is installed on the hose. The metering pump is connected to the cleaning agent storage box through the hose. The metering pump can accurately pump the cleaning agent into the inner cavity of the collection and discharge pipe 24, so that the cleaning agent comes into contact with the raw coal gas and reacts with the oily impurities to reduce the oily substances.

[0040] Furthermore, in order to better clean the raw coal gas and keep the inside of compressor 4 clean, the cleaning agent in the cleaning agent storage box is washing oil, and compressor 4 is a steam compressor. The washing oil can better remove oily substances in the raw coal gas; while the working medium of the steam compressor is high-temperature steam. During the compression process of the steam compressor, the high-temperature steam medium does not come into contact with any liquid, so no liquid droplets are added to the raw coal gas at the outlet from the compression process, reducing the load on the subsequent gas-liquid separation.

[0041] Meanwhile, in order to support the mist collector 2, specifically, a mounting bracket 26 is placed below the mist collector 2 and fixed to the ground by bolts. An arc-shaped support plate 27 is fixed to the top of the mounting bracket 26. The mist collector 2 is placed on the arc-shaped support plate 27. The arc-shaped support plate 27 can fit the mist collector 2 inside, which can better place the mist collector 2.

[0042] Finally, in order to reduce the liquid in the gas discharged from the gas discharge pipe 53, a wire mesh demister is fixed to the inner wall of the gas discharge pipe 53 by bolts to capture the last remaining fine liquid mist in the raw coal gas.

[0043] Combination Figures 1-5 The specific implementation method of this raw coal gas compressor is as follows:

[0044] 1. First, after the raw coal gas is introduced into the cyclone separator 1, the swirling flow generated by the blower 12 will cause the raw coal gas to rotate as well. The centrifugal force generated by the rotation of the raw coal gas causes solid impurities to separate and fall into the impurity collection box 15, which is a preliminary impurity removal.

[0045] 2. Then the raw coal gas is introduced into the micro-mist collector 2, where the stainless steel wire mesh of the stainless steel mesh capture plate 23 captures the tar substances. Then it passes through the atomizing nozzle 3 and comes into contact with the sprayed cleaning agent. The oily substances in the raw coal gas are reacted and removed, which is a fine impurity removal process.

[0046] 3. Finally, the raw coal gas is compressed in the compressor 4 and then passed into the gas-liquid separator 5 to separate the gas and liquid.

[0047] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. It will be apparent to those skilled in the art that this utility model is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalents of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0048] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A raw coal gas compressor, characterized in that, include: Cyclone separator (1), mist collector (2) connected to the cyclone separator (1), atomizing nozzle (3) connected to the mist collector (2), compressor (4) connected to the mist collector (2), and gas-liquid separator (5) connected to the compressor (4). The cyclone separator (1) includes a support frame (11) symmetrically fixed on the outer wall of the cyclone separator (1), a blower (12) installed at the top of the cyclone separator (1), a raw coal gas inlet pipe (13) fixed on one side of the cyclone separator (1), a raw coal gas outlet pipe (14) fixed on the other side of the cyclone separator (1), and an impurity collection box (15) connected to the bottom of the cyclone separator (1). The compressor (4) includes a compressor inlet pipe (41) fixed at one end of the compressor (4) body, a compressor outlet pipe (42) fixed at the other end of the compressor (4) body, and fixed support legs (43) symmetrically fixed at the bottom of the compressor (4) body. The gas-liquid separator (5) includes a separation pipe (51) with one end connected to the compressor outlet pipe (42) and the other end fixed to the gas-liquid separator (5), a liquid discharge pipe (52) fixed to the bottom of the gas-liquid separator (5), and a gas discharge pipe (53) fixed to the top of the gas-liquid separator (5).

2. The raw coal gas compressor according to claim 1, characterized in that, The mist collector (2) is connected to the raw coal gas outlet pipe (14) via a flange. It includes an installation groove (21) opened at the top of the mist collector (2), an arc-shaped cover (22) that is locked in the installation groove (21) and seals the installation groove (21), a stainless steel mesh capture plate (23) that is evenly fixed on the bottom surface of the arc-shaped cover (22), and a collection discharge pipe (24) connected to the other end of the mist collector (2) via a flange. The collection discharge pipe (24) is connected to the compressor inlet pipe (41) via a flange.

3. The raw coal gas compressor according to claim 2, characterized in that, The atomizing nozzle (3) is installed on the collection and discharge pipe (24) and includes a nozzle connector (31) fixed at the top of the collection and discharge pipe (24), a cleaning agent inlet pipe (32) inserted in the nozzle connector (31) and capable of sealing the nozzle connector (31), and a spray tube (33) uniformly fixed on the cleaning agent inlet pipe (32). A hose is connected to the cleaning agent inlet pipe (32), and a metering pump is installed on the hose. The metering pump is connected to the cleaning agent storage box through the hose.

4. The raw coal gas compressor according to claim 3, characterized in that, The cleaning agent in the cleaning agent storage box is a cleaning oil, and the compressor (4) is a steam compressor.

5. The raw coal gas compressor according to claim 2, characterized in that, Below the mist collector (2) is a fixed frame (26) fixed on the ground, and an arc-shaped support plate (27) is fixed at the top of the fixed frame (26). The mist collector (2) is placed on the arc-shaped support plate (27).

6. The raw coal gas compressor according to claim 2, characterized in that, A carrying ring (25) is fixed to the top of the arc-shaped cap (22).

7. The raw coal gas compressor according to claim 1, characterized in that, A wire mesh demister is fixed to the inner wall of the gas discharge pipe (53) by bolts.