High frequency furnace for heat treatment of shafts

CN224754481UActive Publication Date: 2026-09-15GUANGZHOU KEJU HEAT TREATMENT CO LTD
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Patent Information

Application Number
CN202522073848.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-26
Publication Date
2026-09-15
Estimated Expiration
2035-09-26

AI Technical Summary

Technical Problem

[0004]在现有轴杆件采用高频炉进行热处理的加工过程中,若金属工件加热前未经过清洁处理,或表面残留油污、防锈油、脱模剂、油漆涂层及包装膜等有机物,这些物质会在高频加热的高温环境下受热分解并挥发,进而产生油烟、挥发性有机化合物(VOCs)等挥发物,此类挥发物会直接导致车间内空气品质下降,伴随明显异味,不仅破坏作业环境的整洁度,还可能影响操作人员的工作舒适度,对车间整体环境造成不利影响

Benefits of technology

1、本实用新型通过吸附组件的设置,对工件本体加工时产生的挥发物进行吸附和净化,提高车间内空气品质,减少车间异味,不仅提高了作业环境的整洁度,还提高了操作人员的工作舒适度。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a kind of high-frequency furnace for axle stem piece heat treatment, it is related to high-frequency furnace equipment technical field, including device ontology, the inner wall of device ontology is provided with cavity, and cavity is sleeved with connecting rod, and one end of connecting rod movably installs locating block, and the bottom of locating block is sleeved with workpiece ontology, the outer wall of workpiece ontology is provided with induction coil, and another end of induction coil is provided with limit rod, the top of limit rod is provided with adsorption assembly.The utility model is provided with adsorption assembly, volatile matter generated when workpiece ontology is processed is adsorbed and purified, improve air quality in workshop, reduce workshop peculiar smell, not only improve the cleanness of operating environment, also improve the work comfort of operator, by the setting of connecting rod and locating block, connecting rod and device ontology are movably connected, so that equipment is suitable for workpiece ontology of different length within a certain range.
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Description

Technical Field

[0001] This utility model relates to the field of high-frequency furnace equipment technology, specifically a high-frequency furnace for heat treatment of shaft components. Background Technology

[0002] A high-frequency furnace is an industrial device that uses the principle of electromagnetic induction to convert electrical energy into heat energy to heat metal workpieces. It is named for its high-frequency operating frequency, which is usually between 10kHz and 400kHz (some can be higher). It is widely used in industrial applications such as metal heat treatment, smelting, and welding.

[0003] When a metal workpiece is placed inside an induction coil, the alternating magnetic field passes through the workpiece, inducing countless closed eddy currents inside the workpiece (similar to the circular current formed by current in a conductor). When the eddy currents flow inside the workpiece, they are hindered by the metal's own resistance. According to Joule's law, the resistance will convert electrical energy into heat energy, causing the workpiece to heat up rapidly. Electrical energy is directly converted into the workpiece's own heat energy, resulting in minimal heat loss.

[0004] In the existing process of heat treatment of shaft components using a high-frequency furnace, if the metal workpiece is not cleaned before heating, or if there are residual oil stains, rust-preventive oil, release agents, paint coatings, packaging films, and other organic substances on the surface, these substances will decompose and volatilize under the high temperature of high-frequency heating, thereby producing fumes, volatile organic compounds (VOCs), and other volatile substances. These volatile substances will directly lead to a decline in the air quality in the workshop, accompanied by obvious odors. This not only damages the cleanliness of the working environment, but may also affect the working comfort of the operators, and have an adverse impact on the overall environment of the workshop. Utility Model Content

[0005] Therefore, the purpose of this utility model is to provide a high-frequency furnace for heat treatment of shaft components, so as to solve the technical problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-frequency furnace for heat treatment of shaft components, comprising a device body, an inner wall of which is provided with a cavity, and a connecting rod is sleeved in the cavity. A positioning block is movably installed at one end of the connecting rod, and a workpiece body is sleeved at the bottom of the positioning block. An induction coil is provided on the outer wall of the workpiece body, and a limit rod is provided at the other end of the induction coil. An adsorption component is provided at the top of the limit rod.

[0007] By adopting the above technical solution and setting the adsorption components, the volatile substances generated during the processing of the workpiece are adsorbed and purified, improving the air quality in the workshop and reducing odors. This not only improves the cleanliness of the working environment but also enhances the comfort of the operators. Through the setting of connecting rods and positioning blocks, the connecting rods are movably connected to the device body, and an electric push rod is set near the inner wall of the device body. The electric push rod drives the connecting rod to move upward, making the equipment suitable for use with workpieces of different lengths within a certain range, thus improving the utilization rate and practicality of the equipment.

[0008] The present invention is further configured such that the adsorption component and the limiting rod are connected by bolts, and a purification device is provided at the end of the limiting rod away from the workpiece body.

[0009] Preferably, the odor is further treated to reduce the harm it may cause to the health of the staff.

[0010] The present invention is further configured such that the adsorption component is L-shaped and is disposed opposite to the workpiece body.

[0011] Preferably, the adsorption component specifically adsorbs around the workpiece body, thereby improving the working efficiency of the adsorption component.

[0012] The present invention is further configured such that a positioning groove is provided at one end of the positioning block near the workpiece body, and the workpiece body is sleeved inside the positioning groove, and the positioning groove is made of silicone material.

[0013] Preferably, the positioning groove limits one end of the workpiece body, reducing the displacement or offset of the workpiece body and improving the stability of the equipment during operation.

[0014] The present invention is further configured such that a receiving box is provided at the bottom of the limiting rod, and a rotating ring is installed on the inner wall of the receiving box.

[0015] Preferably, the receiving box further collects the residue around the workpiece body, thereby reducing the workload of the staff in cleaning the equipment and effectively extending the service life of the equipment.

[0016] The present invention is further configured such that an electric push rod is provided at one end of the connecting rod near the device body, and the cavity and the connecting rod are movably connected.

[0017] Preferably, the electric push rod is connected to the connecting rod, and the electric push rod drives the connecting rod to move, which facilitates the processing of workpieces of different lengths.

[0018] The present invention is further configured such that a drive motor is provided on the top of the connecting rod and the positioning block, and the output end of the drive motor is connected to the positioning block.

[0019] Preferably, the drive motor drives the positioning block to rotate, thereby causing the workpiece body to rotate, which facilitates the induction coil to process the workpiece body uniformly from all directions.

[0020] The present invention is further configured such that one end of the induction coil is provided with two sets of limiting rods, and the other end of the two sets of limiting rods is provided with a slide rail.

[0021] Preferably, the slide rail limits the movement of the limit rod to improve the stability when the limit rod drives the induction coil to move.

[0022] The present invention is further configured such that the slide rail is formed on the outer wall of the device body, and the limiting rod is sleeved inside the slide rail, and the slide rail and the limiting rod are engaged.

[0023] Preferably, the slide rail limits the position of the limit rod, thereby improving the quality of equipment processing.

[0024] In summary, the present invention has the following main advantages: 1. This utility model uses an adsorption component to adsorb and purify volatiles generated during workpiece processing, thereby improving air quality in the workshop, reducing odors, improving the cleanliness of the work environment, and enhancing the comfort of operators.

[0025] 2. This utility model, through the setting of connecting rod and positioning block, allows the connecting rod to be movably connected to the device body, and an electric push rod is set near the inner wall of the device body on the connecting rod. The electric push rod drives the connecting rod to move upward, so that the equipment can be used for workpieces of different lengths within a certain range, thereby improving the utilization rate and practicality of the equipment. Attached Figure Description

[0026] Figure 1 This is a front view of the present invention; Figure 2 This is a top view of the present invention; Figure 3 This is a side perspective view of the present invention; Figure 4 This is a side view of the present invention; Figure 5 This is a top-view schematic diagram of the present invention.

[0027] Explanation of reference numerals in the attached figures: 1. Device body; 2. Cavity; 3. Connecting rod; 4. Drive motor; 5. Positioning block; 6. Positioning groove; 7. Slide rail; 8. Material receiving box; 9. Limiting rod; 10. Induction coil; 11. Rotary ring; 12. Adsorption assembly; 13. Workpiece body. Detailed Implementation

[0028] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0029] The embodiments of this utility model will be described below based on its overall structure.

[0030] First embodiment: Please see Figures 1-5 The device includes a main body 1, with a cavity 2 on its inner wall. A connecting rod 3 is fitted inside the cavity 2. A positioning block 5 is movably installed at one end of the connecting rod 3, and a workpiece body 13 is fitted at the bottom of the positioning block 5. An induction coil 10 is installed on the outer wall of the workpiece body 13, and a limit rod 9 is installed at the other end of the induction coil 10. An adsorption component 12 is installed at the top of the limit rod 9. The adsorption component 12 adsorbs and purifies the volatiles generated during the processing of the workpiece body 13, improving the air quality in the workshop and reducing odors. This not only improves the cleanliness of the working environment but also enhances the comfort of the operators. The connecting rod 3 is movably connected to the main body 1 through the connecting rod 3 and the positioning block 5. An electric push rod is installed near the inner wall of the main body 1, which drives the connecting rod 3 to move upward. This allows the device to be used with workpiece bodies 13 of different lengths within a certain range, improving the utilization rate and practicality of the device.

[0031] For details regarding the above embodiments, please refer to [link / reference]. Figures 1-3 The adsorption component 12 and the limiting rod 9 are connected by bolts, and a purification device is provided at the end of the limiting rod 9 away from the workpiece body 13 to further treat the odor and reduce the harm of the odor to the workers.

[0032] For details regarding the above embodiments, please refer to [link / reference]. Figures 1-3 The adsorption component 12 is L-shaped and is positioned opposite to the workpiece body 13. The adsorption component 12 specifically adsorbs the surrounding area of ​​the workpiece body 13, thereby improving the working efficiency of the adsorption component 12.

[0033] For details regarding the above embodiments, please refer to [link / reference]. Figure 5 The positioning block 5 has a positioning groove 6 at one end near the workpiece body 13, and the workpiece body 13 is fitted inside the positioning groove 6. The positioning groove 6 is made of silicone. The positioning groove 6 limits one end of the workpiece body 13, reducing the displacement or offset of the workpiece body 13 and improving the stability of the equipment during operation.

[0034] For details regarding the above embodiments, please refer to [link / reference]. Figures 1-5The bottom of the limiting rod 9 is provided with a receiving box 8, and the inner wall of the receiving box 8 is equipped with a rotating ring 11. The receiving box 8 further collects the residue around the workpiece body 13, thereby reducing the workload of the staff in cleaning the equipment and effectively extending the service life of the equipment.

[0035] For details regarding the above embodiments, please refer to [link / reference]. Figures 1-5 An electric push rod is provided at one end of the connecting rod 3 near the device body 1, and the cavity 2 and the connecting rod 3 are movably connected. The electric push rod is connected to the connecting rod 3, and the electric push rod drives the connecting rod 3 to move, which facilitates the processing of workpiece bodies 13 of different lengths.

[0036] For details regarding the above embodiments, please refer to [link / reference]. Figures 1-5 A drive motor 4 is provided on the top of the connecting rod 3 and the positioning block 5, and the output end of the drive motor 4 is connected to the positioning block 5. The drive motor 4 drives the positioning block 5 to rotate, thereby causing the workpiece body 13 to rotate, which facilitates the induction coil 10 to uniformly process the workpiece body 13 from all directions.

[0037] Second embodiment: Please see Figures 3-5 The difference between Embodiment 2 and Embodiment 1 is that, while retaining the features of Embodiment 1, a slide rail 7 is provided on the outer wall of the limiting rod 9. This slide rail 7 limits the movement of the limiting rod 9, improving the stability of the limiting rod 9 when it drives the induction coil 10 to move. This, in turn, improves the stability of the induction coil 10 during the processing of the workpiece body 13 and enhances the quality of the equipment processing.

[0038] In practical operation, this utility model is as follows: When the workpiece body 13 needs to be processed, first place one end of the workpiece body 13 inside the rotating ring 11 and press the device button, so that the drive motor 4 inside the device body 1 drives the connecting rod 3 to move so that one end of the workpiece body 13 is fitted into the positioning groove 6. The drive motor 4 drives the positioning block 5 to rotate so that the workpiece body 13 rotates. The induction coil 10 is fitted on the outer wall of the workpiece body 13, so that the workpiece body 13 is heated more evenly. Secondly, a limit rod 9 is provided at one end of the induction coil 10, and the end of the limit rod 9 away from the induction coil 10 is fitted into the slide rail 7. The slide rail 7 limits the position of the limit rod 9, which effectively improves the stability of the limit rod 9 during movement. Furthermore, during the processing of the workpiece body 13 by the induction coil 10, the adsorption component 12 at the top of the limiting rod 9 adsorbs the odors around the workpiece body 13, effectively improving the working environment of the workshop. A purification filter device is installed at the end of the adsorption component 12 away from the workpiece body 13 to further treat the odors and reduce the harm caused by the odors to the workers.

[0039] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A high-frequency furnace for heat treatment of shaft members, comprising a device body (1), characterized in that: The inner wall of the device body (1) is provided with a cavity (2), and a connecting rod (3) is sleeved in the cavity (2). A positioning block (5) is movably installed at one end of the connecting rod (3), and a workpiece body (13) is sleeved at the bottom of the positioning block (5). An induction coil (10) is provided on the outer wall of the workpiece body (13), and a limit rod (9) is provided at the other end of the induction coil (10). An adsorption component (12) is provided on the top of the limit rod (9).

2. The high-frequency furnace for heat treatment of shaft members according to claim 1, characterized in that: The adsorption component (12) and the limiting rod (9) are connected by bolts, and a purification device is provided at the end of the limiting rod (9) away from the workpiece body (13).

3. The high-frequency furnace for heat treatment of shaft members according to claim 1, characterized in that: The adsorption component (12) is L-shaped and is arranged opposite to the workpiece body (13).

4. The high-frequency furnace for heat treatment of shaft members according to claim 1, characterized in that: The positioning block (5) has a positioning groove (6) at one end near the workpiece body (13), and the workpiece body (13) is fitted inside the positioning groove (6), and the positioning groove (6) is made of silicone.

5. The high-frequency furnace for heat treatment of shaft members according to claim 1, characterized in that: The bottom of the limiting rod (9) is provided with a receiving box (8), and a rotating ring (11) is installed on the inner wall of the receiving box (8).

6. A high-frequency furnace for heat treatment of shaft members according to claim 1, characterized in that: An electric push rod is provided at one end of the connecting rod (3) near the device body (1), and the cavity (2) and the connecting rod (3) are movably connected.

7. A high-frequency furnace for heat treatment of shaft members according to claim 1, characterized in that: The top of the connecting rod (3) and the positioning block (5) is provided with a drive motor (4), and the output end of the drive motor (4) is connected to the positioning block (5).

8. A high-frequency furnace for heat treatment of shaft members according to claim 1, characterized in that: Two sets of limiting rods (9) are provided at one end of the induction coil (10), and a slide rail (7) is provided at the other end of the two sets of limiting rods (9).

9. A high-frequency furnace for heat treatment of shaft members according to claim 8, characterized in that: The slide rail (7) is opened on the outer wall of the device body (1), and the limiting rod (9) is sleeved in the slide rail (7), and the slide rail (7) and the limiting rod (9) are engaged.