Polyamide dyeing environment-friendly pretreatment device

CN224754709UActive Publication Date: 2026-09-15ZHANGJIAGANG LIANHENG MASCH MFG CO LTD
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Patent Information

Application Number
CN202521791681.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-22
Publication Date
2026-09-15
Estimated Expiration
2035-08-22

AI Technical Summary

Technical Problem

[0004]本实用新型的目的是为了解决现有技术中存在的缺点,常见的锦纶染色环保前处理装置结构较为简单,通常都是在锦纶布料保持水平移动的状态下,使用毛刷对其进行顶端和底部的清洗,但这种清洗方式存在一定的弊端,水平状态下锦纶布料顶端清洗残留的污水杂质无法及时得到排除,容易渗透锦纶布料内部甚至底部,进而造成二次污染,实用性不足

Benefits of technology

[0024] In this invention, through the design of the housing and the cleaning mechanism, and by the coordinated use of the inlet, outlet, first auxiliary roller, second auxiliary roller, cylinder, drive assembly, nozzle, cleaning brush and auxiliary components, nylon fabric can be cleaned stably and efficiently. Compared with traditional cleaning methods, it can effectively prevent secondary pollution and greatly improve practicality.

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Abstract

The utility model provides a kind of nylon dyeing environmental protection pretreatment device, it is related to nylon processing technical field, including shell, the inside of shell is symmetrically equipped with cleaning mechanism near left and right sides, the left side of shell is close to the center and is equipped with feed inlet, the right side of shell is close to the top and is equipped with discharge port, the inside of shell and located below feed inlet and discharge port are equipped with first auxiliary roll, the inside of shell is close to top and bottom and is misaligned and installed second auxiliary roll, the cleaning mechanism includes cylinder, the cylinder is fixedly installed in the inside of shell, by the cooperation of feed inlet, discharge port, first auxiliary roll, second auxiliary roll, cylinder, driving assembly, spray head, cleaning brush and auxiliary assembly, can stably and efficiently wash nylon cloth, compared with traditional cleaning mode, can effectively prevent secondary pollution, greatly improve practicality.
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Description

Technical Field

[0001] This utility model relates to the field of nylon processing technology, and in particular to an environmentally friendly pretreatment device for nylon dyeing. Background Technology

[0002] Nylon, also known as nylon, has advantages such as high strength, high abrasion resistance, high chemical resistance, good deformation resistance, and anti-aging properties. Pretreatment of nylon is an indispensable step in the dyeing process, mainly to ensure that the dyeing effect reaches the best state. Before dyeing nylon fabric, washing is a more important part of the pretreatment process. The nylon fabric is washed to remove surface dirt or residues, so as to ensure that the dye can fully penetrate into the nylon fibers.

[0003] Common environmentally friendly pretreatment devices for nylon dyeing have a relatively simple structure. They typically use brushes to clean the top and bottom of the nylon fabric while it is moving horizontally. However, this cleaning method has certain drawbacks. When the nylon fabric is in a horizontal state, the wastewater and impurities remaining after cleaning the top cannot be removed in time. They can easily penetrate into the inside of the nylon fabric or even the bottom, causing secondary pollution. Therefore, this method is not practical enough. So, we propose an environmentally friendly pretreatment device for nylon dyeing. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies. Common environmentally friendly pretreatment devices for nylon dyeing have relatively simple structures. Typically, the top and bottom of the nylon fabric are cleaned with a brush while the fabric is moving horizontally. However, this cleaning method has certain drawbacks. In a horizontal state, the wastewater and impurities remaining after cleaning the top of the nylon fabric cannot be removed in time and can easily penetrate into the interior of the nylon fabric or even the bottom, thus causing secondary pollution and making it impractical.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] An environmentally friendly pretreatment device for nylon dyeing includes a housing, and cleaning mechanisms are symmetrically installed inside the housing near the left and right sides.

[0007] A feed inlet is provided on the left side near the center of the housing, and a discharge outlet is provided on the right side near the top. A first auxiliary roller is installed inside the housing and below the feed inlet and the discharge outlet. A second auxiliary roller is installed inside the housing near the top and bottom in a staggered manner.

[0008] The cleaning mechanism includes a cylinder, which is fixedly installed inside the housing. A drive assembly is fixedly installed at the output end of the cylinder. A nozzle is installed on the inner side of the drive assembly. A cleaning brush is adhered to the inner side of the nozzle. An auxiliary assembly is installed at the top of the drive assembly.

[0009] As a preferred embodiment of this utility model, an observation door is rotatably connected to the front of the housing near the top, and a sealing strip is adhered to the outer periphery of the observation door where it contacts the housing.

[0010] The technical advantages of adopting the above-mentioned further solution are: the observation door allows users to easily observe the cleaning status of the nylon fabric, and the cleaning mechanism can also be inspected and maintained through the observation door, thus improving ease of use.

[0011] As a preferred embodiment of this utility model, a filter screen is installed inside the housing near the bottom.

[0012] The technical effect of adopting the above-mentioned further solution is that dust and impurities in the cleaning water can be filtered through the filter screen, which facilitates the reuse of the cleaning water.

[0013] As a preferred embodiment of this utility model, a drainage pipe is installed at the inner bottom of the shell.

[0014] The technical advantage of adopting the above-mentioned further solution is that the filtered cleaning water can be easily discharged through the drainage pipe, thus improving the ease of use.

[0015] As a preferred embodiment of this utility model, a water inlet pipe is installed on the back side of the nozzle, extending to the back side of the housing.

[0016] The technical effect of adopting the above-mentioned further solution is that cleaning water can be continuously injected into the nozzle through the water inlet pipe, thereby improving the usage effect.

[0017] As a preferred embodiment of this utility model, the driving component includes a slide block, which is fixedly connected to the output end of the cylinder, and an electric slider is slidably connected inside the slide block, which is fixedly connected to the nozzle.

[0018] The technical effect of adopting the above-mentioned further solution is that the electric slider can drive the nozzle and cleaning brush to move back and forth inside the slide block, thereby washing the nylon fabric.

[0019] As a preferred embodiment of this utility model, the auxiliary component includes a support frame, which is fixedly connected to a slide block. A slide rod is slidably connected to the outer side of the support frame near the top and through the inner side. A scraper is fixedly installed at one end of the slide rod near the inner side. A spring is sleeved around the slide rod and between the support frame and the scraper.

[0020] The technical effect of adopting the above-mentioned further solution is that the spring can push the scraper to move inward, thereby scraping away the excess water in the washed nylon fabric, which facilitates the subsequent drying operation and improves the ease of use.

[0021] As a preferred embodiment of this utility model, the scraper is made of silicone material, and the sharp angle near the inner side is chamfered.

[0022] The technical effect of adopting the above-mentioned further solution is: the chamfering prevents the nylon fabric from being scratched by the shaving strip, thus improving the stability of use.

[0023] Compared with the prior art, the beneficial effects of this utility model are:

[0024] In this invention, through the design of the housing and the cleaning mechanism, and by the coordinated use of the inlet, outlet, first auxiliary roller, second auxiliary roller, cylinder, drive assembly, nozzle, cleaning brush and auxiliary components, nylon fabric can be cleaned stably and efficiently. Compared with traditional cleaning methods, it can effectively prevent secondary pollution and greatly improve practicality. Attached Figure Description

[0025] Figure 1 A schematic diagram of the overall structure of an environmentally friendly pretreatment device for nylon dyeing provided by this utility model;

[0026] Figure 2 A frontal anatomical view of the overall structure of an environmentally friendly pretreatment device for nylon dyeing provided by this utility model;

[0027] Figure 3 A side view of the overall structure of an environmentally friendly pretreatment device for nylon dyeing provided by this utility model;

[0028] Figure 4 This is an enlarged schematic diagram of structure A of an environmentally friendly pretreatment device for dyeing nylon provided by this utility model.

[0029] Legend: 1. Housing; 101. Feed inlet; 102. Discharge outlet; 103. First auxiliary roller; 104. Second auxiliary roller; 105. Observation door; 106. Filter screen; 107. Drainage pipe; 2. Cleaning mechanism; 201. Cylinder; 202. Drive assembly; 2021. Slide; 2022. Electric slider; 203. Nozzle; 2031. Water inlet pipe; 204. Cleaning brush; 205. Auxiliary assembly; 2051. Support frame; 2052. Slide rod; 2053. Scraper; 2054. Spring. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0031] To facilitate understanding of this utility model, a more comprehensive description of this utility model will be provided below with reference to relevant embodiments, and several embodiments of this utility model will be given. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of this utility model more thorough and complete.

[0032] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0033] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0034] Example 1

[0035] like Figure 1-4 As shown, this utility model provides a technical solution: an environmentally friendly pretreatment device for nylon dyeing, including a housing 1. A cleaning mechanism 2 is symmetrically installed inside the housing 1 near the left and right sides. An inlet 101 is located near the center on the left side of the housing 1, and an outlet 102 is located near the top on the right side of the housing 1. First auxiliary rollers 103 are installed inside the housing 1 below both the inlet 101 and the outlet 102. Second auxiliary rollers 104 are installed inside the housing 1 near the top and bottom, offset from each other. The cleaning mechanism 2 includes a cylinder 201, which is fixedly installed inside the housing 1. A drive assembly 202 is fixedly installed at the output end of the cylinder 201. A nozzle 203 is installed inside the drive assembly 202, and a cleaning brush 204 is adhered to the inside of the nozzle 203. An auxiliary assembly 205 is installed at the top of the drive assembly 202.

[0036] Example 2

[0037] like Figure 1-4As shown, an observation door 105 is rotatably connected to the front of the housing 1 near the top. A sealing strip is adhered to the outer periphery of the observation door 105 where it contacts the housing 1. The observation door 105 allows the user to easily observe the cleaning status of the nylon fabric and also allows for the inspection and maintenance of the cleaning mechanism 2, improving ease of use. A filter screen 106 is installed inside the housing 1 near the bottom. The filter screen 106 can filter dust and impurities in the cleaning water, facilitating the reuse of the cleaning water. A drain pipe 107 is installed at the inner bottom of the housing 1, which facilitates the discharge of the filtered cleaning water, improving ease of use. A water inlet pipe 2031 is installed on the back of the nozzle 203 extending to the back of the housing 1. The water inlet pipe 2031 can continuously inject cleaning water into the nozzle 203, improving the usage effect. The drive assembly 202 includes a slide 2021, which is fixedly connected to the output end of the cylinder 201. An electric slider is slidably connected inside the slide 2021. 2022, the electric slider 2022 is fixedly connected to the nozzle 203. The electric slider 2022 can drive the nozzle 203 and the cleaning brush 204 to move back and forth inside the slide 2021, thereby washing the nylon fabric. The auxiliary component 205 includes a support frame 2051, which is fixedly connected to the slide 2021. A slide rod 2052 is slidably connected to the outer side of the support frame 2051 near the top and through the inner side. The inner end of the slide rod 2052 is fixedly mounted. The scraper 2053 is equipped with a spring 2054 fitted around the outer periphery of the slide bar 2052 and between the support frame 2051 and the scraper 2053. The spring 2054 can push the scraper 2053 to move inward, thereby scraping off excess water from the washed nylon fabric, facilitating subsequent drying operations and improving ease of use. The scraper 2053 is made of silicone, and the sharp corners near the inner side are beveled to prevent the scraper 2053 from scratching the nylon fabric and improve its stability during use.

[0038] The working process of this utility model is as follows: When using a nylon dyeing environmentally friendly pretreatment device to clean nylon fabric, firstly as follows... Figure 2As shown, one end of the nylon fabric is fed into the housing 1 through the inlet 101, and wound around the first auxiliary roller 103 and the second auxiliary roller 104, passing between the two cleaning mechanisms 2, and exiting from the outlet 102. Then, through the extension of the cylinder 201, the drive assembly 202 and the nozzle 203 are moved inward until the cleaning brush 204 is in contact with the surface of the nylon fabric. Then, cleaning water is continuously injected into the nozzle 203 through the water inlet pipe 2031 to spray and wet the nylon fabric. The electric slider 2022 drives the nozzle 203 and the cleaning brush 204 to reciprocate forward and backward. The nylon fabric is then slid back to wash its surface. In conjunction with the external feeding equipment, the nylon fabric is slowly pulled through the two cleaning mechanisms 2 to complete the cleaning operation. During the process, the cleaning water sprayed from the nozzle 203 washes the dust and impurities downwards into the housing 1, which can effectively prevent secondary pollution of the cleaned areas by the impurities and dust. After being filtered by the filter screen 106, the water is discharged from the housing 1 through the drain pipe 107. The spring 2054 pushes the scraper 2053 inward to remove excess water from the surface of the nylon fabric, which is convenient for subsequent drying operations.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An environmentally friendly pretreatment device for nylon dyeing, comprising a housing (1), characterized in that: Cleaning mechanisms (2) are symmetrically installed inside the housing (1) near the left and right sides; The housing (1) has a feed inlet (101) on the left side near the center and a discharge outlet (102) on the right side near the top. A first auxiliary roller (103) is installed inside the housing (1) and below the feed inlet (101) and the discharge outlet (102). A second auxiliary roller (104) is installed inside the housing (1) near the top and bottom in a staggered manner. The cleaning mechanism (2) includes a cylinder (201), which is fixedly installed inside the housing (1). A drive assembly (202) is fixedly installed at the output end of the cylinder (201). A nozzle (203) is installed on the inner side of the drive assembly (202). A cleaning brush (204) is attached to the inner side of the nozzle (203). An auxiliary assembly (205) is installed at the top of the drive assembly (202).

2. The environmentally friendly pretreatment device for nylon dyeing according to claim 1, characterized in that: An observation door (105) is rotatably connected to the front of the housing (1) near the top, and a sealing strip is adhered to the outer periphery of the observation door (105) at the contact point with the housing (1).

3. The environmentally friendly pretreatment device for nylon dyeing according to claim 1, characterized in that: A filter screen (106) is installed inside the housing (1) near the bottom.

4. The environmentally friendly pretreatment device for nylon dyeing according to claim 1, characterized in that: A drainage pipe (107) is installed at the inner bottom of the housing (1).

5. The environmentally friendly pretreatment device for nylon dyeing according to claim 1, characterized in that: The nozzle (203) extends to the back of the housing (1) and is fitted with a water inlet pipe (2031).

6. The environmentally friendly pretreatment device for nylon dyeing according to claim 1, characterized in that: The drive assembly (202) includes a slide (2021), which is fixedly connected to the output end of the cylinder (201). An electric slider (2022) is slidably connected inside the slide (2021), and the electric slider (2022) is fixedly connected to the nozzle (203).

7. The environmentally friendly pretreatment device for nylon dyeing according to claim 1, characterized in that: The auxiliary component (205) includes a support frame (2051), which is fixedly connected to a slide block (2021). A slide rod (2052) is slidably connected to the outer side of the support frame (2051) near the top and through the inner side. A scraper (2053) is fixedly installed at one end of the slide rod (2052) near the inner side. A spring (2054) is sleeved around the slide rod (2052) and between the support frame (2051) and the scraper (2053).

8. The environmentally friendly pretreatment device for nylon dyeing according to claim 7, characterized in that: The scraper (2053) is made of silicone, and the sharp angles near the inside are chamfered.