A bucket tooth structure for an excavator

CN224755115UActive Publication Date: 2026-09-15NINGBO PINGRONG CASTING CO LTD
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Patent Information

Application Number
CN202521860245.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-29
Publication Date
2026-09-15
Estimated Expiration
2035-08-29

AI Technical Summary

Technical Problem

本实用新型的目的在于提供一种挖掘机的铲斗齿结构,以解决了上述背景技术中提出不便于将铲斗齿进行强化加固以及对铲斗齿挖掘受到的冲击力进行缓冲吸能的问题

Benefits of technology

1、该挖掘机的铲斗齿结构,通过吸能组件的设置,高强钢齿内部设置锌铝合金层,具有良好的韧性,当高强钢齿撞击岩石等硬物时,锌铝合金层会通过自身的塑性变形来吸收和耗散冲击能量,环氧树脂具有优异的粘弹性,可以吸收振动能量,陶瓷颗粒层在消耗冲击能力的同时支撑环氧树脂和锌铝合金层,避免变形,达到了对高强钢齿进行缓冲吸能的效果,提高了高强钢齿的使用寿命。

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Abstract

The utility model relates to the technical field of bucket tooth, and disclose a kind of bucket tooth structure of excavator, including bucket, the bottom of bucket is inserted with adapter, the side of adapter is fixedly provided with connecting rod, the side of connecting rod is fixedly provided with high-strength steel tooth, the inside of high-strength steel tooth is equipped with cavity, the inside of cavity is fixedly provided with energy-absorbing component.The bucket tooth structure of excavator, by the setting of energy-absorbing component, zinc-aluminum alloy layer is arranged inside high-strength steel tooth, with good toughness, when high-strength steel tooth hits hard things such as rock, zinc-aluminum alloy layer will absorb and dissipate impact energy by its plastic deformation, epoxy resin has excellent viscoelasticity, can absorb vibration energy, ceramic particle layer supports epoxy resin and zinc-aluminum alloy layer while consuming impact capacity, avoids deformation, reaches the effect of buffering energy-absorbing to high-strength steel tooth, improves the service life of high-strength steel tooth.
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Description

Technical Field

[0001] This utility model relates to the field of bucket tooth technology, and in particular to a bucket tooth structure for an excavator. Background Technology

[0002] A bucket refers to the bucket installed on an excavator, also called a digging bucket. According to the working method, it is divided into backhoe buckets and front shovel buckets, with backhoe buckets being the most commonly used.

[0003] The excavator bucket teeth and excavator bucket disclosed in announcement number CN213625806U, although the utility model makes it more convenient for workers to change the bucket by setting the lower sling block, the upper sling block and bolt A, and at the same time enhances the personal safety of workers, by setting the auxiliary plate, it eliminates the need for repeated manual grinding with tools after leveling, reducing manpower and time, and improving work efficiency.

[0004] However, the excavator bucket teeth and excavator bucket have the following disadvantages: it is not convenient to strengthen and reinforce the bucket teeth or to buffer and absorb the impact force on the bucket teeth during digging. The bucket teeth are subjected to greater impact during operation, which can easily lead to deformation of the bucket teeth and affect their service life. Utility Model Content

[0005] (a) Technical problems to be solved The purpose of this invention is to provide a bucket tooth structure for an excavator, which solves the problems mentioned in the background art, namely, the inconvenience of reinforcing and strengthening the bucket teeth and the problem of buffering and absorbing the impact force on the bucket teeth during digging.

[0006] (II) Technical Solution To achieve the above objectives, this utility model provides the following technical solution: a bucket tooth structure for an excavator, comprising a bucket, a connector inserted into the bottom of the bucket, a connecting rod fixedly disposed on one side of the connector, a high-strength steel tooth fixedly disposed on one side of the connecting rod, a cavity formed inside the high-strength steel tooth, an energy-absorbing component fixedly disposed inside the cavity, a reinforcing component fixedly disposed on the bottom surface of the high-strength steel tooth, reinforcing ribs fixedly disposed on both sides of the surface of the high-strength steel tooth, an A-semi-screw fixedly disposed on the bottom surface of the connecting rod, and a locking component threadedly connected to the surface of the A-semi-screw.

[0007] As a further embodiment of this utility model, the energy-absorbing component includes a zinc-aluminum alloy layer, an epoxy resin layer, and a ceramic particle layer. The zinc-aluminum alloy layer is fixedly disposed inside the high-strength steel tooth, the epoxy resin layer is fixedly disposed inside the zinc-aluminum alloy layer, and the ceramic particle layer is fixedly disposed inside the epoxy resin layer. The energy-absorbing component is used to buffer the high-strength steel tooth.

[0008] As a further embodiment of this utility model, the reinforcing component includes transverse reinforcing ribs and longitudinal reinforcing ribs, both of which are fixedly disposed on the bottom surface of the high-strength steel tooth. There are three sets of transverse reinforcing ribs, all of which are fixedly connected to the longitudinal reinforcing ribs. The reinforcing component is used to improve the structural strength of the high-strength steel tooth.

[0009] As a further embodiment of this utility model, the locking assembly includes a locking nut and an anti-slip washer. The anti-slip washer is sleeved on the surface of the A-screw, and the locking nut is threaded onto the surface of the A-screw. The locking assembly is used to connect the connecting rod to the bucket.

[0010] As a further embodiment of this utility model, a plug-in groove is provided in the middle of the bottom surface of the bucket. The plug-in groove is adapted to the plug connector, and the plug-in groove facilitates the insertion of the plug connector.

[0011] As a further embodiment of this utility model, three sets of limiting plates are fixedly provided on one side of the bucket. The three sets of limiting plates are distributed along the axial direction and are used to limit the connecting rod.

[0012] As a further embodiment of this utility model, the top surface of the connecting rod is provided with three sets of fitting grooves along the axial direction. The fitting grooves are adapted to the limiting piece, and the fitting grooves facilitate the fitting of the limiting piece.

[0013] As a further embodiment of this utility model, the number of high-strength steel teeth is several, and the several high-strength steel teeth are equidistantly distributed along the axial direction. The high-strength steel teeth are used for digging.

[0014] As a further embodiment of this utility model, three sets of B-semi-screws are fixedly installed on the bottom surface of the bucket. The B-semi-screws are threadedly connected to the inside of the locking nut and are used to fix the high-strength steel teeth.

[0015] As a further embodiment of this utility model, the reinforcing ribs are in four groups, and the four groups of reinforcing ribs are symmetrically arranged on the surface of the high-strength steel teeth. The reinforcing ribs are used to improve the strength of the high-strength steel teeth.

[0016] (III) Beneficial Effects This utility model provides a bucket tooth structure for an excavator, which has the following beneficial effects: 1. The bucket tooth structure of this excavator, through the setting of energy-absorbing components, features a zinc-aluminum alloy layer inside the high-strength steel teeth, which has good toughness. When the high-strength steel teeth hit hard objects such as rocks, the zinc-aluminum alloy layer absorbs and dissipates the impact energy through its own plastic deformation. The epoxy resin has excellent viscoelasticity and can absorb vibration energy. The ceramic particle layer supports the epoxy resin and zinc-aluminum alloy layer while absorbing the impact energy, preventing deformation. This achieves the effect of buffering and absorbing energy for the high-strength steel teeth, thus improving the service life of the high-strength steel teeth.

[0017] 2. The bucket tooth structure of this excavator, through the setting of reinforcing ribs and strengthening components, uses reinforcing ribs to improve the longitudinal strength of high-strength steel teeth, and transverse and longitudinal reinforcing ribs to improve the transverse and longitudinal structural strength of high-strength steel teeth, making the high-strength steel teeth stronger, more pressure-bearing capacity during digging, less prone to deformation, and with a longer service life.

[0018] 2. The bucket tooth structure of this excavator, through the setting of the plug and locking assembly, allows the plug to be inserted into the plug slot of the bucket. Three sets of limiting plates fit the connecting rod, which facilitates the quick insertion and alignment of the connecting rod and the bucket. At this time, the A half screw and the B half screw fit together, the anti-slip pad is put in, and the locking nut is turned to fix the connecting rod to the bucket. After the bucket teeth are severely worn, only the bucket teeth need to be replaced, without replacing the entire bucket, thus reducing costs. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the connector and locking assembly structure of this utility model; Figure 3 This is a schematic diagram of the reinforced component structure of this utility model; Figure 4 This is a schematic diagram of the cross-sectional structure of the high-strength steel tooth of this utility model; Figure 5 This is a schematic diagram of the bottom structure of the bucket of this utility model.

[0020] In the diagram: 1. Bucket; 2. Connector; 3. Connecting rod; 4. High-strength steel teeth; 5. Energy-absorbing component; 501. Zinc-aluminum alloy layer; 502. Epoxy resin layer; 503. Ceramic particle layer; 6. Reinforcing component; 601. Horizontal reinforcing rib; 602. Longitudinal reinforcing rib; 7. Reinforcing rib; 8. A-screw; 9. Locking component; 901. Locking nut; 902. Anti-slip pad; 10. Limiting plate; 11. B-screw. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0022] Please see Figures 1 to 5This utility model provides a technical solution: a bucket tooth structure for an excavator, including a bucket 1, a connector 2 inserted into the bottom of the bucket 1, a connecting rod 3 fixedly installed on one side of the connector 2, and a high-strength steel tooth 4 fixedly installed on one side of the connecting rod 3. The high-strength steel tooth 4 has a cavity inside, and an energy-absorbing component 5 is fixedly installed inside the cavity. Through the setting of the energy-absorbing component 5, a zinc-aluminum alloy layer 501 is set inside the high-strength steel tooth 4, which has good toughness. When the high-strength steel tooth 4 hits hard objects such as rocks, the zinc-aluminum alloy layer 501 will absorb and dissipate the impact energy through its own plastic deformation. The epoxy resin layer 502 has excellent viscoelasticity and can absorb vibration energy. The ceramic particle layer 503 supports the epoxy resin layer 502 and the zinc-aluminum alloy layer 501 while consuming the impact energy, avoiding deformation, thus achieving the effect of buffering and absorbing energy for the high-strength steel tooth 4 and improving the service life of the high-strength steel tooth 4. The bottom surface of the high-strength steel tooth 4 is fixedly provided with a reinforcing component 6, and both sides of the surface of the high-strength steel tooth 4 are fixedly provided with reinforcing ribs 7. Through the setting of reinforcing ribs 7 and reinforcing component 6, the reinforcing ribs 7 are used to improve the longitudinal strength of the high-strength steel tooth 4, and the transverse reinforcing ribs 601 and longitudinal reinforcing ribs 602 are used to improve the transverse and longitudinal structural strength of the high-strength steel tooth 4, so that the high-strength steel tooth 4 has higher strength, stronger pressure bearing capacity during digging, is not easy to deform, and has a long service life. A semi-screw 8 is fixedly installed on the bottom surface of the connecting rod 3. A locking component 9 is threadedly connected to the surface of the semi-screw 8. By setting the connector 2 and the locking component 9, the connector 2 is inserted into the insertion groove of the bucket 1. Three sets of limiting plates 10 fit the connecting rod 3, which facilitates the quick insertion and alignment of the connecting rod 3 and the bucket 1. At this time, the semi-screw 8 and the semi-screw 11 fit together. The anti-slip pad 902 is put in, and the locking nut 901 is turned to fix the connecting rod 3 to the bucket 1. After the bucket teeth are severely worn, only the bucket teeth need to be replaced, without replacing the entire bucket 1, which reduces costs.

[0023] The energy-absorbing component 5 includes a zinc-aluminum alloy layer 501, an epoxy resin layer 502, and a ceramic particle layer 503. The zinc-aluminum alloy layer 501 is fixedly disposed inside the high-strength steel tooth 4, the epoxy resin layer 502 is fixedly disposed inside the zinc-aluminum alloy layer 501, and the ceramic particle layer 503 is fixedly disposed inside the epoxy resin layer 502.

[0024] With the energy-absorbing component 5, the zinc-aluminum alloy layer 501 has good toughness. When the high-strength steel tooth 4 hits a rock or other hard object, the zinc-aluminum alloy layer 501 will absorb and dissipate the impact energy through its own plastic deformation. The epoxy resin layer 502 has excellent viscoelasticity and can absorb vibration energy. The ceramic particle layer 503 supports the epoxy resin layer 502 and the zinc-aluminum alloy layer 501 while consuming the impact energy, thus preventing deformation.

[0025] The reinforcing component 6 includes a horizontal reinforcing rib 601 and a longitudinal reinforcing rib 602. Both the horizontal reinforcing rib 601 and the longitudinal reinforcing rib 602 are fixedly installed on the bottom surface of the high-strength steel tooth 4. There are three sets of horizontal reinforcing ribs 601, and each set is fixedly connected to the longitudinal reinforcing rib 602.

[0026] By setting up the reinforcing component 6, the transverse reinforcing ribs 601 and longitudinal reinforcing ribs 602 are used to improve the transverse and longitudinal structural strength of the high-strength steel tooth 4, making the high-strength steel tooth 4 stronger.

[0027] The locking assembly 9 includes a locking nut 901 and an anti-slip washer 902. The anti-slip washer 902 is sleeved on the surface of the A semi-screw 8, and the locking nut 901 is threadedly connected to the surface of the A semi-screw 8.

[0028] With the locking assembly 9 in place, the A half screw 8 and the B half screw 11 fit together, the anti-slip pad 902 is inserted, and the locking nut 901 is turned to fix the connecting rod 3 to the bucket 1.

[0029] A slot is provided in the middle of the bottom surface of the bucket 1, and the slot is compatible with the connector 2.

[0030] The design of the insertion slot facilitates the insertion of the connector 2.

[0031] Three sets of limiting plates 10 are fixedly installed on one side of the bucket 1, and the three sets of limiting plates 10 are distributed along the axial direction.

[0032] The limiting piece 10 serves to limit the movement of the connecting rod 3.

[0033] The top surface of the connecting rod 3 has three sets of fitting grooves along the axial direction, which are adapted to the limiting piece 10.

[0034] The fitting groove serves to fit the limiting piece 10.

[0035] The number of high-strength steel teeth 4 is several, and the several high-strength steel teeth 4 are distributed at equal intervals along the axial direction.

[0036] The high-strength steel teeth 4 are used to perform the digging function.

[0037] Three sets of B-screws 11 are fixedly installed on the bottom surface of the bucket 1. The B-screws 11 are threadedly connected to the inside of the locking nut 901.

[0038] The B-screw 11 is designed to work in conjunction with the A-screw 8 to connect the bucket 1 and the connecting rod 3.

[0039] There are four sets of reinforcing ribs 7, which are symmetrically arranged on the surface of the high-strength steel tooth 4.

[0040] In this invention, the working steps of the device are as follows: First step: Insert the connector 2 into the insertion slot of the bucket 1. The three sets of limiting plates 10 fit against the connecting rod 3, which facilitates the quick insertion and alignment of the connecting rod 3 and the bucket 1. At this time, the A half screw 8 and the B half screw 11 fit against each other. Put on the anti-slip pad 902 and tighten the locking nut 901 to fix the connecting rod 3 to the bucket 1. After the bucket teeth are severely worn, only the bucket teeth need to be replaced, and the entire bucket 1 does not need to be replaced, which reduces costs. The second step: the reinforcing rib 7 is used to improve the longitudinal strength of the high-strength steel tooth 4, and the transverse reinforcing rib 601 and longitudinal reinforcing rib 602 are used to improve the transverse and longitudinal structural strength of the high-strength steel tooth 4, so that the high-strength steel tooth 4 has higher strength, stronger pressure bearing capacity during digging, is not easy to deform, and has a long service life. The third step: A zinc-aluminum alloy layer 501 is set inside the high-strength steel tooth 4, which has good toughness. When the high-strength steel tooth 4 impacts hard objects such as rocks, the zinc-aluminum alloy layer 501 absorbs and dissipates the impact energy through its own plastic deformation. The epoxy resin layer 502 has excellent viscoelasticity and can absorb vibration energy. The ceramic particle layer 503 supports the epoxy resin layer 502 and the zinc-aluminum alloy layer 501 while absorbing the impact energy, preventing deformation and buffering the high-strength steel tooth 4, thus improving its service life. It should be noted that the device structure and drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, those skilled in the art can clearly understand the specific details of its power mechanism, power supply system and control system under the premise of understanding the principle of the above utility model. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming. All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0041] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A bucket tooth structure for an excavator, comprising a bucket (1), characterized in that: The bottom of the bucket (1) is connected to a connector (2), a connecting rod (3) is fixedly provided on one side of the connector (2), a high-strength steel tooth (4) is fixedly provided on one side of the connecting rod (3), a cavity is opened inside the high-strength steel tooth (4), an energy-absorbing component (5) is fixedly provided inside the cavity, a reinforcing component (6) is fixedly provided on the bottom surface of the high-strength steel tooth (4), reinforcing ribs (7) are fixedly provided on both sides of the surface of the high-strength steel tooth (4), an A-screw (8) is fixedly provided on the bottom surface of the connecting rod (3), and a locking component (9) is threadedly connected to the surface of the A-screw (8).

2. The bucket tooth structure of an excavator according to claim 1, characterized in that: The energy-absorbing component (5) includes a zinc-aluminum alloy layer (501), an epoxy resin layer (502), and a ceramic particle layer (503). The zinc-aluminum alloy layer (501) is fixedly disposed inside the high-strength steel tooth (4), the epoxy resin layer (502) is fixedly disposed inside the zinc-aluminum alloy layer (501), and the ceramic particle layer (503) is fixedly disposed inside the epoxy resin layer (502).

3. The bucket tooth structure of an excavator according to claim 1, characterized in that: The reinforcing component (6) includes a transverse reinforcing rib (601) and a longitudinal reinforcing rib (602). The transverse reinforcing rib (601) and the longitudinal reinforcing rib (602) are both fixedly disposed on the bottom surface of the high-strength steel tooth (4). There are three sets of transverse reinforcing ribs (601) and they are all fixedly connected to the longitudinal reinforcing ribs (602).

4. The bucket tooth structure of an excavator according to claim 1, characterized in that: The locking assembly (9) includes a locking nut (901) and an anti-slip washer (902). The anti-slip washer (902) is sleeved on the surface of the A semi-screw (8), and the locking nut (901) is threaded onto the surface of the A semi-screw (8).

5. The bucket tooth structure of an excavator according to claim 1, characterized in that: The bottom surface of the bucket (1) is provided with a plug groove in the middle, and the plug groove is adapted to the plug connector (2).

6. The bucket tooth structure of an excavator according to claim 1, characterized in that: Three sets of limiting plates (10) are fixedly provided on one side of the bucket (1), and the three sets of limiting plates (10) are distributed along the axial direction.

7. The bucket tooth structure of an excavator according to claim 6, characterized in that: The top surface of the connecting rod (3) is provided with three sets of fitting grooves along the axial direction, and the fitting grooves are adapted to the limiting piece (10).

8. The bucket tooth structure of an excavator according to claim 1, characterized in that: The number of high-strength steel teeth (4) is several, and the several high-strength steel teeth (4) are distributed at equal intervals along the axial direction.

9. The bucket tooth structure of an excavator according to claim 4, characterized in that: Three sets of B semi-screws (11) are fixedly installed on the bottom surface of the bucket (1), and the B semi-screws (11) are threadedly connected to the inside of the locking nut (901).

10. The bucket tooth structure of an excavator according to claim 1, characterized in that: The reinforcing ribs (7) are in four groups, and the four groups of reinforcing ribs (7) are symmetrically arranged on the surface of the high-strength steel teeth (4).

Citation Information

Patent Citations

  • Excavator bucket tooth and excavator bucket

    CN213625806U