Modular lightweight building material wall panel system

Abstract

The utility model relates to wallboard technical field especially a kind of modular lightweight construction material wallboard system, including two left-right symmetrical assembly plates and two front-back symmetrical faceplates, the side of each assembly plate is rotatably connected with several linear array locking bolts.The utility model has the advantages that: the design is matched by assembly plate, faceplate, clamping plate, locking bolt and screw hole, so that the component after assembly directly constitutes pouring formwork, without extra making special formwork, the link of formwork design, manufacturing in traditional processing is saved;After molding, the formwork does not need to be disassembled, avoid the damage to wallboard module when formwork is disassembled, reduce manual operation steps, greatly improve processing efficiency;And assembly plate is stainless steel material, faceplate and frame are magnesium-aluminum alloy material, high strength and durable, can be long-term as a part of wallboard module, without frequently replacing formwork, reduce production cost, adapt to industrialization large-scale production demand.

Description

Technical Field

[0001] This utility model relates to the field of wall panel technology, and in particular to a modular lightweight building material wall panel system. Background Technology

[0002] Modular lightweight building material wall panel systems are a building construction system adapted to the needs of modern prefabricated construction. Using lightweight, high-strength materials as the base material, these modules are prefabricated in a standardized factory and then rapidly assembled on-site to form complete walls. In terms of applications, this system is an important component of modern architecture, widely used in residential, commercial, and public facilities, undertaking multiple core functions. Constructing building envelopes: When used as exterior or interior walls, it effectively separates building spaces. Simultaneously, its lightweight properties (the base material density is much lower than traditional brick and stone) reduce the overall building load and structural costs, making it particularly suitable for the lightweight wall requirements of high-rise buildings and prefabricated construction.

[0003] Existing modular lightweight building material wall panel systems have significant shortcomings in the processing and production process. The core issue is that the processing still partially relies on traditional templates. The assembly and disassembly of these templates are cumbersome, leading to low production efficiency and making it difficult to meet the demands of large-scale, fast-paced wall panel production, especially in the context of labor shortages and fluctuating raw material costs. During wall panel module processing, specialized templates must first be assembled according to the wall panel's dimensions and shape. These templates are often composed of multiple metal or wood panels joined together using bolts and clips. After the wall panel module is formed, the connecting parts (such as bolts and clips) must be removed one by one, and the template pieces must be removed. Care must be taken during disassembly to avoid damaging the formed wall panel modules. This not only reduces the production efficiency of the wall panel modules but also affects product quality stability due to the numerous manual steps, making it difficult to adapt to the needs of large-scale industrial production. Furthermore, with the advancement of automation technology, existing methods have not been sufficiently optimized to reduce these steps, further highlighting the practical need for efficiency improvement. Utility Model Content

[0004] The purpose of this invention is to at least solve one of the aforementioned technical defects.

[0005] Therefore, one objective of this utility model is to propose a modular lightweight building material wall panel system to solve the problems mentioned in the background art and overcome the shortcomings of the existing technology.

[0006] To achieve the above objectives, one embodiment of this utility model provides a modular lightweight building material wall panel system, comprising two symmetrically arranged assembly panels and two symmetrically arranged front and back panels. Each assembly panel has a plurality of linearly arrayed locking bolts rotatably connected to one side. The threaded portions of the locking bolts are threadedly connected to the left and right ends of the panel, respectively. Each panel has a frame fixedly connected to its inner side. An insulation board is glued to the inner wall of each frame. A lightweight wall panel is cast between the two frames. The left and right ends of the lightweight wall panel are respectively attached to the inner walls of the two assembly panels. The sides of the two insulation boards away from the panels are respectively attached to the front and back sides of the lightweight wall panel.

[0007] Preferably, the assembly plate is made of stainless steel, and the panel and frame are made of magnesium-aluminum alloy.

[0008] Preferably, as described in any of the above embodiments, threaded holes are provided at both the left and right ends of the panel, and the screw portions of several locking bolts are threadedly connected to the left and right ends of the panel through the threaded holes.

[0009] Preferably, in any of the above solutions, a plurality of linear arrays of card plates are fixedly connected to both the left and right ends of the panel, and the plurality of card plates are inserted into the inner side of the assembly plate.

[0010] Preferably, in any of the above solutions, a plurality of symmetrically arranged support rods are provided between the two assembly plates, and the two ends of the support rods are respectively inserted into the inner side of the two panels.

[0011] Preferably, in any of the above solutions, a plurality of linear array of limiting protrusions are fixedly connected to the inner side of the panel, and a plurality of linear array of limiting grooves are opened on one side of the insulation board, with the plurality of limiting protrusions respectively embedded in the plurality of limiting grooves.

[0012] Compared with the prior art, the advantages and beneficial effects of this utility model are as follows:

[0013] 1. First, glue the inner frames of the two panels to the insulation board, ensuring the insulation board adheres to the inner wall of the frame. Next, place the two assembly panels on the left and right sides, aligning the left and right ends of the panel with the assembly panels, inserting the clips on the panel into the inside of the assembly panels, and simultaneously rotating the locking bolts on one side of the assembly panels so that the threaded part of the locking bolts passes through the assembly panels and is screwed into the threaded holes of the panel, thus fixing the assembly panels to the panel. At this point, the assembly panels, panels, frames, and insulation board together form a closed casting space. Then, pour lightweight wall panels into the space between the two frames until the lightweight wall panels fill the space, with the left and right ends adhering to the inner wall of the assembly panels and the front and back sides adhering to the insulation board. After the lightweight wall panels are formed, there is no need to disassemble the assembly panels, panels, or other components; the entire assembly can be used or transported directly as a wall panel module. This design utilizes the assembly plates, panels, clamps, locking bolts, and threaded holes to directly form the casting template after assembly, eliminating the need for additional special templates and saving the template design and manufacturing steps in traditional processing. Furthermore, the templates do not need to be disassembled after molding, preventing damage to the wall panel modules during disassembly, reducing manual operation steps, and significantly improving processing efficiency. The assembly plates are made of stainless steel, while the panels and frames are made of magnesium-aluminum alloy, ensuring high strength and durability. They can serve as part of the wall panel modules for a long time, reducing the need for frequent template replacements, lowering production costs, and adapting to the needs of large-scale industrial production.

[0014] 2. Precise panel positioning and tighter connection: After fixing the assembled panels to the panels, several symmetrically arranged support rods are installed between the two assembled panels. The two ends of the support rods are inserted into the inner sides of the two panels to form a lateral support structure. Finally, lightweight wall panels are poured, ensuring that the lightweight wall panels are tightly bonded to the assembled panels, panels, insulation boards, and support rods, forming a complete wall panel system. The cooperation of the limiting protrusions and limiting grooves prevents the insulation board from shifting during use, while also enhancing the connection strength between the insulation board and the panel, preventing separation. The lateral support of the support rods can disperse the external forces on the wall panel system, reducing the risk of deformation of the assembled panels and panels. The stainless steel assembled panels and the magnesium-aluminum alloy panels and frames themselves have high strength. Combined with the filling and bonding of the lightweight wall panels, the entire wall panel system forms a stable load-bearing structure, improving impact resistance and deformation resistance, ensuring the stability and safety of the wall panels during building use, and extending service life. Attached Figure Description

[0015] Figure 1 This is a structural schematic diagram of the assembly of this utility model;

[0016] Figure 2 This is a cross-sectional structural diagram of the assembly of this utility model;

[0017] Figure 3 This is an exploded structural diagram of the assembly of this utility model;

[0018] Figure 4 This is a schematic diagram of the structure of the panel of this utility model;

[0019] Figure 5 This is a schematic diagram of the assembly plate of this utility model.

[0020] In the diagram: 1-Assembly plate, 2-Panel, 3-Locking bolt, 4-Frame, 5-Insulation board, 6-Lightweight wall panel, 7-Threaded hole, 8-Clamping plate, 9-Support rod, 10-Limiting protrusion, 11-Limiting groove. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings, but the scope of protection of the present invention is not limited thereto.

[0022] like Figures 1 to 5 As shown, a modular lightweight building material wall panel system includes two symmetrically arranged assembly panels 1 and two symmetrically arranged front and back panels 2. Each assembly panel 1 has a plurality of linearly arrayed locking bolts 3 rotatably connected to one side. The threaded parts of the locking bolts 3 are respectively threaded to the left and right ends of the panel 2. A frame 4 is fixedly connected to the inner side of each panel 2. An insulation board 5 is glued to the inner wall of each frame 4. A lightweight wall panel 6 is cast between the two frames 4. The left and right ends of the lightweight wall panel 6 are respectively attached to the inner walls of the two assembly panels 1. The sides of the two insulation boards 5 away from the panel 2 are respectively attached to the front and back sides of the lightweight wall panel 6.

[0023] As an optional technical solution of this utility model, the assembly plate 1 is made of stainless steel, and the panel 2 and frame 4 are made of magnesium-aluminum alloy. The assembly plate 1 is made of stainless steel, which has excellent strength and corrosion resistance, and can resist external impact and environmental erosion during the processing and use of the wall panel, and maintain structural stability for a long time. The panel 2 and frame 4 are made of magnesium-aluminum alloy, which greatly reduces the overall weight while ensuring a certain strength, making the wall panel module easier to transport and assemble on site, and taking into account both strength and lightweight requirements.

[0024] As an optional technical solution of this utility model, threaded holes 7 are provided at both the left and right ends of the panel 2. The screws of several locking bolts 3 are threadedly connected to the left and right ends of the panel 2 through the threaded holes 7. The threaded holes 7 at the left and right ends of the panel 2 cooperate with the locking bolts 3 to provide a precise and stable threaded connection between the assembly plate 1 and the panel 2, so as to prevent the two from loosening during the casting of the lightweight wall panel 6 or during use. At the same time, the threaded connection facilitates the position adjustment during assembly, ensures the splicing accuracy of each component of the wall panel, and improves the overall structural reliability.

[0025] As an optional technical solution of this utility model, several linear array of card plates 8 are fixedly connected to both the left and right ends of the panel 2. Several card plates 8 are inserted into the inner side of the assembly plate 1. The card plates 8 at both ends of the panel 2 are inserted into the inner side of the assembly plate 1, which can quickly position the relative position of the panel 2 and the assembly plate 1 in the early stage of assembly, reduce the time for adjusting the alignment of the locking bolts 3, and at the same time, the card plates 8 can share some of the external force, avoid the locking bolts 3 from being damaged due to excessive force alone, and enhance the stability of the connection between the assembly plate 1 and the panel 2.

[0026] As an optional technical solution of this utility model, a number of symmetrically arranged support rods 9 are provided between the two assembly plates 1. The two ends of the support rods 9 are respectively inserted into the inner side of the two panels 2. The two ends of the support rods 9 between the two assembly plates 1 are inserted into the inner side of the panels 2 to form a transverse support structure, which can effectively disperse the transverse external forces (such as wind pressure and collision force) on the wall panel system, prevent the assembly plate 1 and the panel 2 from deforming due to uneven force, further improve the overall impact resistance and deformation resistance of the wall panel, and ensure safe use.

[0027] As an optional technical solution of this utility model, a plurality of linear array limiting protrusions 10 are fixedly connected to the inner side of the panel 2, and a plurality of linear array limiting grooves 11 are opened on one side of the insulation board 5. The plurality of limiting protrusions 10 are respectively embedded in the plurality of limiting grooves 11. The limiting protrusions 10 on the inner side of the panel 2 are embedded in the limiting grooves 11 of the insulation board 5, which can accurately fix the position of the insulation board 5 on the panel 2 and prevent the insulation board 5 from shifting during the casting of the lightweight wall panel 6 or during use. At the same time, the interlocking structure of the protrusions and grooves enhances the tightness of the connection between the two, prevents the insulation board 5 from separating from the panel 2, and ensures the stable thermal insulation performance of the wall panel.

[0028] A modular lightweight building material wall panel system, the working principle of which is as follows:

[0029] 1): First, glue the inner frame 4 of the two panels 2 to the insulation board 5 respectively, ensuring that the insulation board 5 fits the inner wall of the frame 4.

[0030] 2): Next, place the two assembly plates 1 on the left and right sides, align the left and right ends of the panel 2 with the assembly plate 1, insert the clip 8 on the panel 2 into the inside of the assembly plate 1, and at the same time rotate the locking bolt 3 on one side of the assembly plate 1 so that the screw part of the locking bolt 3 passes through the assembly plate 1 and is screwed into the threaded hole 7 of the panel 2.

[0031] 3): Then pour lightweight wall panels 6 into the space between the two frames 4 until the lightweight wall panels 6 fill the space, and the left and right ends are attached to the inner wall of the assembly panel 1, and the front and back sides are attached to the insulation board 5; after the lightweight wall panels 6 are formed, there is no need to disassemble the assembly panel 1, panel 2 and other components, and the whole can be used or transported directly as a wall panel module.

[0032] In summary, this modular lightweight building material wall panel system, through the assembly of panel 1, panel 2, clamping plate 8, locking bolts 3, and threaded holes 7, allows the assembled components to directly form a casting template, eliminating the need for additional specialized templates and saving the template design and fabrication steps in traditional processing. Furthermore, the template does not need to be disassembled after molding, avoiding damage to the wall panel module during template removal, reducing manual operation steps, and significantly improving processing efficiency. Moreover, the assembly panel 1 is made of stainless steel, and the panel 2 and frame 4 are made of magnesium-aluminum alloy, which are high-strength and durable, allowing them to serve as part of the wall panel module for a long time without frequent template replacement, reducing production costs and making it suitable for industrial applications. To meet the demands of large-scale production, the cooperation between the limiting protrusion 10 and the limiting groove 11 prevents the insulation board 5 from shifting during use, while also enhancing the connection strength between the insulation board 5 and the panel 2, preventing them from separating. The lateral support of the support rod 9 can disperse the external forces on the wall panel system, reducing the risk of deformation of the assembled panel 1 and the panel 2. The stainless steel assembled panel 1 and the magnesium-aluminum alloy panel 2 and frame 4 have high strength, and together with the filling and bonding of the lightweight wall panel 6, the entire wall panel system forms a stable load-bearing structure, improving its impact resistance and deformation resistance, ensuring the stability and safety of the wall panel during building use, and extending its service life.

Claims

1. A modular lightweight building material wall panel system, characterized in that: It includes two symmetrical assembly plates (1) and two symmetrical front and back panels (2). Each assembly plate (1) has a number of linear array locking bolts (3) rotatably connected to one side. The screws of the locking bolts (3) are threaded to the left and right ends of the panel (2). Each panel (2) has a frame (4) fixedly connected to its inner side. Each frame (4) has an insulation board (5) glued to its inner wall. A lightweight wall panel (6) is poured between the two frames (4). The left and right ends of the lightweight wall panel (6) are respectively attached to the inner walls of the two assembly plates (1). The side of the two insulation boards (5) away from the panel (2) is respectively attached to the front and back sides of the lightweight wall panel (6).

2. The modular lightweight building material wall panel system according to claim 1, characterized in that: The assembly plate (1) is made of stainless steel, and the panel (2) and frame (4) are made of magnesium-aluminum alloy.

3. The modular lightweight building material wall panel system according to claim 2, characterized in that: The left and right ends of the panel (2) are provided with threaded holes (7), and the screws of several locking bolts (3) are threadedly connected to the left and right ends of the panel (2) through the threaded holes (7).

4. The modular lightweight building material wall panel system according to claim 3, characterized in that: Several linear arrays of card plates (8) are fixedly connected to both the left and right ends of the panel (2), and several card plates (8) are inserted into the inner side of the assembly plate (1).

5. A modular lightweight building material wall panel system according to claim 4, characterized in that: A number of symmetrically arranged support rods (9) are provided between the two assembly plates (1), and the two ends of the support rods (9) are respectively inserted into the inner side of the two panels (2).

6. A modular lightweight building material wall panel system according to claim 5, characterized in that: The inner side of the panel (2) is fixedly connected with a number of linear array limiting protrusions (10), and the side of the insulation board (5) is provided with a number of linear array limiting grooves (11), and the number of limiting protrusions (10) are respectively embedded in the number of limiting grooves (11).

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