A low-noise generator set silencer

CN224755811UActive Publication Date: 2026-09-15HUAFENG POWER
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Patent Information

Application Number
CN202522158294.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-13
Publication Date
2026-09-15
Estimated Expiration
2035-10-13

AI Technical Summary

Technical Problem

[0003]对于大功率机组由于本身噪声大,只有实现较大的降噪量才能使机组的噪声量满足当前的环保要求;传统箱体在安装时其外部壳体是固定的,而且传统箱体内部的降噪和保温材料是固定的,不能对内部的结构进行更换,而且在需要对内部的发电机进行维修时,内部的工作空间较小,影响后期的维保效率

Benefits of technology

滑动安装于中间壳体两端的对开口进行封堵的侧封堵件,侧封堵件在发电机组正常使用时,对中间壳体的开口进行封堵,保证发电机组的消音降噪效果,所述侧封堵件的侧壁的内部开设有与所述第一填充空间对应设置的第二填充空间,安装时所述第一填充空间和第二填充空间的内部填充有降噪材料,通过填充降噪材料,从而保证内部的发电机的降噪效果,综上,本实用新型产生的技术效果是通过设置一种组装式的静音箱结构,从而在需要对内部的发电机进行维保时,增加操作空间,同时设置了内部的填充区间,便于对内部的降噪材料进行安装和更换。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is suitable for generator unit technical field provides a kind of mute box for low-noise generator set, it includes: middle shell, its both ends are equipped with opening, the inside of the outer wall of middle shell is equipped with first filling space;Sliding installation is carried out in the side plugging piece of the both ends of middle shell and carries out the plugging of opposite opening, the inside of the side wall of side plugging piece is equipped with the second filling space corresponding with first filling space, the inside of first filling space and second filling space is filled with noise reduction material when installation, by this, the utility model is equipped with a kind of assembled mute box structure, to increase operating space when needing to maintain internal generator, the filling interval in inside is simultaneously provided, facilitate the installation and replacement of internal noise reduction material.
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Description

Technical Field

[0001] This utility model relates to the field of generator set technology, and in particular to a silent enclosure for a low-noise generator set. Background Technology

[0002] Generator sets with soundproof enclosures, as opposed to open-type generator sets, have an added feature that provides sound insulation and rain protection. The enclosure encloses the open-type generator set, with sound-absorbing material adhered to the inner wall. It also includes air intake and exhaust vents for air intake and cooling. With my country facing increasingly severe power shortages and rising environmental protection standards, diesel generator sets with soundproof enclosures are widely used as backup power sources for the power grid due to their low noise levels. They are indispensable emergency equipment, especially in hospitals, hotels, upscale residential areas, and large shopping malls where environmental noise control is stringent.

[0003] For high-power generator sets, which are inherently noisy, only by achieving significant noise reduction can the noise level of the generator set meet current environmental protection requirements. Traditional enclosures have fixed outer shells during installation, and the noise reduction and insulation materials inside the enclosures are also fixed, making it impossible to replace the internal structure. Furthermore, when it is necessary to maintain the generator inside, the internal working space is small, which affects the efficiency of subsequent maintenance.

[0004] In conclusion, the existing technology obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content

[0005] To address the aforementioned shortcomings, the purpose of this utility model is to provide a soundproof enclosure for low-noise generator sets. This enclosure features an assembled structure, which increases the operating space when maintenance of the generator is required. It also includes an internal filling area to facilitate the installation and replacement of internal noise-reducing materials.

[0006] To achieve the above objectives, this utility model provides a silent enclosure for a low-noise generator set, comprising: An intermediate shell has openings at both ends, and the interior of the outer wall of the intermediate shell has a first filling space. Side sealing members are slidably installed at both ends of the intermediate housing to seal the openings. The side walls of the side sealing members have a second filling space that corresponds to the first filling space. During installation, the first and second filling spaces are filled with noise reduction material.

[0007] In one embodiment, the intermediate housing is provided with positioning plates at both ends, and the side sealing member is provided with positioning grooves corresponding to the positioning plates. The positioning plates and positioning grooves cooperate to restrict the position of the side sealing member and the intermediate housing.

[0008] In one embodiment, the bottom of the side sealing member is provided with a plurality of sliding rollers, and the bottom of the positioning insert is provided with an obstacle avoidance groove corresponding to the sliding rollers. During installation, the sliding rollers are slidably connected to the inside of the sliding grooves.

[0009] In one embodiment, the positioning insert plate has side limiting plates on both sides, the positioning groove has side limiting grooves on both sides corresponding to the side limiting plates, the positioning insert plate has a bottom plate at the bottom, and the obstacle avoidance groove is disposed on the bottom plate.

[0010] In one embodiment, the first filling space and the second filling space are provided with reinforcing ribs, and the reinforcing ribs are provided with a plurality of evenly arranged air vents.

[0011] In one embodiment, the reinforcing ribs on the intermediate housing have mounting holes, and the generator inlet and outlet are installed inside the mounting holes.

[0012] In one embodiment, the noise reduction material is a noise reduction plate, which is inserted into the interior of the filling space.

[0013] In one embodiment, a double door is provided on one side of the intermediate housing, and the generator set is installed inside the intermediate housing.

[0014] This utility model provides a silent enclosure for low-noise generator sets, comprising: The intermediate shell has openings at both ends. The inner wall of the intermediate shell has a first filling space. The generator set is installed inside the intermediate shell to ensure normal installation of the generator set. At the same time, when the wind turbine needs to be maintained, the openings increase the operating space and facilitate the maintenance of the internal generator components. Side sealing components are slidably installed at both ends of the intermediate housing to seal the openings. During normal operation of the generator set, these side sealing components seal the openings in the intermediate housing, ensuring the generator set's noise reduction effect. The side walls of the side sealing components have a second filling space corresponding to the first filling space. During installation, both the first and second filling spaces are filled with noise-reducing material. This filling material ensures the noise reduction effect of the internal generator. In summary, the technical effect of this invention is that by setting up an assembled soundproof box structure, it increases the operating space when maintenance of the internal generator is required, and the internal filling space facilitates the installation and replacement of the internal noise-reducing material. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural schematic diagram of the present invention; Figure 2 This is an exploded view of this utility model; Figure 3 This is a three-dimensional structural diagram of the intermediate shell of this utility model; Figure 4 This is a three-dimensional structural diagram of the top of the side sealing component of this utility model; Figure 5 This is a three-dimensional structural diagram of the bottom of the side sealing component of this utility model; In the figure, 1-intermediate shell, 11-vent hole, 12-positioning insert plate, 13-obstacle avoidance groove, 14-first filling space, 2-side sealing component, 21-side vent hole, 22-second filling space, 23-side plate, 24-positioning groove, 25-sliding roller, 3-double door, 4-mounting hole, 5-sound insulation plate. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0017] It should be noted that if the embodiments of this utility model involve directional indicators (such as up, down, left, right, front, back, etc.), the directional indicators are only used to explain the relative positional relationship and movement of the components in a specific posture. If the specific posture changes, the directional indicators will also change accordingly.

[0018] Furthermore, if the embodiments of this utility model involve descriptions such as "first" or "second," these descriptions are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the use of "and / or" or "and / or" throughout the text includes three parallel solutions. For example, "A and / or B" includes solution A, solution B, or a solution where both A and B are satisfied simultaneously. Furthermore, the technical solutions of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0019] Polyurethane foam, fiberglass wool, rubber-plastic corrugated foam, specially formulated polyester fiber wool, aluminum foam, composite damping steel plate, sound insulation board 5 See Figure 1 , Figure 2 , Figure 3 and Figure 4 This utility model provides a soundproof enclosure for a low-noise generator set. The soundproof enclosure for the low-noise generator set includes a middle shell 1 with openings at both ends. The outer wall of the middle shell 1 has a first filling space 14. The generator set is installed inside the middle shell 1 to ensure normal installation of the generator set. At the same time, when the wind turbine needs to be maintained, the openings increase the operating space and facilitate the maintenance of the generator components inside. Side sealing members 2 are slidably installed at both ends of the intermediate housing 1 to seal the openings. When the generator set is in normal use, the side sealing members 2 seal the openings of the intermediate housing 1 to ensure the noise reduction effect of the generator set. The side wall of the side sealing member 2 has a second filling space 22 corresponding to the first filling space 14. During installation, the first filling space 14 and the second filling space 22 are filled with noise reduction material. By filling with noise reduction material, the noise reduction effect of the generator inside is ensured. In summary, the technical effect of this utility model is to set up an assembled soundproof box structure, thereby increasing the operating space when the generator inside needs maintenance. At the same time, the internal filling space is set up to facilitate the installation and replacement of the internal noise reduction material. The noise reduction material can be made of polyurethane foam, glass fiber cotton, rubber and plastic corrugated foam, polyester fiber cotton with a specific formula, foam aluminum, composite damping steel plate, sound insulation board 5, etc. The sound insulation board 5 can be directly inserted into the interior of the filling space to facilitate the installation of the sound insulation material.

[0020] In one embodiment, see Figure 3 , Figure 4 and Figure 5To ensure that the position of the side sealing component 2 corresponds to the position of the intermediate housing 1 during installation, and to ensure that the side sealing component 2 can seal the side opening of the intermediate housing 1, positioning plates 12 are provided at both ends of the intermediate housing 1. The side sealing component 2 is provided with positioning grooves 24 corresponding to the positioning plates 12. The positioning plates 12 and positioning grooves 24 cooperate to restrict the position of the side sealing component 2 and the intermediate housing 1, thereby ensuring that the side sealing component 2 can be aligned and sealed with the openings at both ends of the intermediate housing 1 during installation. To ensure the sealing effect, sealing strips can be provided at the openings of the side sealing component 2 and the intermediate housing 1. To ensure the installation effect, mounting protrusions (existing technology, not shown in the figure) and threaded holes can be provided on the side sealing component 2 and the intermediate housing 1, and the two can be fixed by bolts to ensure the fixed installation effect. Alternatively, a snap-fit ​​structure can be directly provided (existing technology will not be described in detail) to ensure the fixed effect between the two.

[0021] Specifically, in order to ensure the normal sliding effect of the side sealing component 2, the bottom of the side sealing component 2 is provided with several sliding rollers 25, so that the side sealing component 2 can be pushed during use. The bottom of the positioning plate 12 is provided with obstacle avoidance grooves 13 corresponding to the sliding rollers 25. During installation, the sliding rollers 25 are slidably connected to the inside of the grooves, so that the sliding rollers 25 can abut and fit against both sides of the obstacle avoidance grooves 13, thereby limiting the lateral position of the side sealing component 2 during movement and further ensuring the positioning of the side sealing component 2.

[0022] In an exemplary embodiment, side limiting plates can be provided on both sides of the positioning insert plate 12, and side limiting grooves corresponding to the side limiting plates can be provided on both sides of the positioning groove 24. The side limiting plates and side limiting grooves cooperate to ensure the positioning of the side sealing member 2 and the intermediate housing 1. The bottom of the positioning insert plate 12 is provided with a bottom plate, and the obstacle avoidance groove 13 is provided on the bottom plate.

[0023] Meanwhile, in order to ensure the support strength of the intermediate shell 1 and the side sealing component 2, the interior of the first filling space 14 and the second filling space 22 is provided with reinforcing ribs. The reinforcing ribs are used to seal the shells of the intermediate shell 1 and the side sealing component 2. The reinforcing ribs are provided with several evenly arranged ventilation holes 11 to ensure the heat dissipation and ventilation effect of the soundproof box. The reinforcing ribs on the intermediate shell 1 are provided with mounting holes 4, and the generator inlet and outlet are installed inside the mounting holes 4.

[0024] When using, please refer to Figures 1-5First, install the required generator into the bottom of the inner side of the intermediate housing 1 to fix the generator. Then, slide the side sealing parts 2 at both ends inward through the obstacle avoidance groove 13 and the positioning plate 12 to fill or insert the required noise reduction material into the corresponding filling space. Then, fix the side sealing parts 2 directly in the opening position. When maintenance is required, slide the side sealing parts 2 out by disassembling them to ensure space during maintenance. A double door 3 is provided on one side of the intermediate housing to ensure normal entry and exit and operation.

[0025] Of course, there may be other embodiments of this utility model. Without departing from the spirit and essence of this utility model, those skilled in the art can make various corresponding changes and modifications based on this utility model, but these corresponding changes and modifications should all fall within the protection scope of the appended claims of this utility model.

Claims

1. A silencer for a low-noise generator set, characterized by comprising: include: An intermediate shell has openings at both ends, and the interior of the outer wall of the intermediate shell has a first filling space. Side sealing members are slidably installed at both ends of the intermediate housing to seal the openings. The side walls of the side sealing members have a second filling space that corresponds to the first filling space. During installation, the first and second filling spaces are filled with noise reduction material.

2. The silencer for a low-noise generator set according to claim 1, characterized by The intermediate housing is provided with positioning plates at both ends, and the side sealing member is provided with positioning grooves corresponding to the positioning plates. The positioning plates and positioning grooves cooperate to restrict the position of the side sealing member and the intermediate housing.

3. The silencer for a low-noise generator set according to claim 2, characterized by The bottom of the side sealing component is provided with several sliding rollers, and the bottom of the positioning plate is provided with obstacle avoidance grooves corresponding to the sliding rollers. During installation, the sliding rollers are slidably connected to the inside of the obstacle avoidance grooves.

4. The silencer for a low-noise generator set according to claim 3, characterized by The positioning insert plate has side limiting plates on both sides, and the positioning groove has side limiting grooves on both sides corresponding to the side limiting plates. The bottom of the positioning insert plate has a base plate, and the obstacle avoidance groove is disposed on the base plate.

5. The silencer for a low-noise generator set according to claim 2, characterized by The first filling space and the second filling space are provided with reinforcing ribs, and the reinforcing ribs are provided with a number of evenly arranged air holes.

6. The soundproof enclosure for a low-noise generator set according to claim 5, characterized in that, The reinforcing ribs on the intermediate housing have mounting holes, and the generator's inlet and outlet are installed inside the mounting holes.

7. The soundproof enclosure for low-noise generator sets according to claim 1, characterized in that, The noise reduction material is a noise reduction board, which is inserted into the filling space.

8. The soundproof enclosure for a low-noise generator set according to claim 1, characterized in that, One side of the intermediate housing has a double door, and the generator set is installed inside the intermediate housing.