A rapid vacuum-pumping device
Patent Information
- Application Number
- CN202522059518.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-25
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-09-25
AI Technical Summary
[0031] This invention is economical, practical, and simple in structure. By adding a pre-vacuum tank, compared to the traditional direct-drive vacuum pump, the vacuuming time is shortened, and the production cycle is accelerated.
Smart Images

Figure CN224755855U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cleaning equipment technology, specifically a rapid vacuuming device. Background Technology
[0002] Vacuuming is one of the steps in the operation of a cleaning machine.
[0003] Traditional vacuuming devices often use a vacuum pump directly connected to the working chamber where the workpiece is placed to perform vacuum processes. For example, a vacuum cleaning machine for heat treatment of metal materials disclosed in CN220559909U and a fully enclosed vacuum cleaning mechanism and multi-stage fully enclosed vacuum cleaning device disclosed in CN211757170U both use a vacuum pump directly connected to the working chamber.
[0004] The traditional vacuuming process involves the workpiece entering the working chamber, turning on the vacuum pump to create a vacuum (which usually takes 2 minutes), completing the vacuuming process, restoring the standard atmospheric pressure, and then the workpiece leaving the working chamber.
[0005] There is an urgent need for a vacuuming device that can shorten the vacuuming time. Utility Model Content
[0006] This invention provides a rapid vacuuming device to solve at least one of the above-mentioned technical problems.
[0007] A rapid vacuuming device includes a vacuum pump, characterized in that it includes a frame and a pre-vacuum tank, the pre-vacuum tank being installed on top of the frame and the pre-vacuum tank being arranged vertically above the vacuum pump;
[0008] The vacuum pump is connected to the pre-vacuum tank via a pipeline, and a first control valve is installed on the pipeline;
[0009] The pre-vacuum tank is connected to an exhaust pipe, and a venting valve and a muffler are installed sequentially along the exhaust direction on the exhaust pipe.
[0010] The pre-vacuum tank is connected to the working chamber via a vacuum pumping pipeline, and a second control valve is installed on the vacuum pumping pipeline.
[0011] This invention facilitates rapid vacuuming of the working chamber by adding a pre-vacuum pump.
[0012] The vacuuming process of this device is as follows: the workpiece enters the working chamber, the second control valve is opened to evacuate (usually takes 20 seconds), the vacuuming ends, the standard atmospheric pressure is restored, and the workpiece leaves the working chamber.
[0013] More preferably, there are two vacuum pumps, arranged one above the other;
[0014] The pipeline includes a main pipeline and two branch pipelines. One end of the main pipeline is connected to the pre-vacuum tank, and the other end of the main pipeline is connected to the two branch pipelines. The two branch pipelines are respectively connected to the two vacuum pumps.
[0015] The first control valve is installed on the main pipeline.
[0016] More preferably, the frame includes an upper rectangular frame and a lower rectangular frame arranged vertically, and the four corners of the upper rectangular frame are connected to the lower rectangular frame by columns;
[0017] An inverted U-shaped seat is fixed on the upper rectangular frame. An installation seat is provided on the outer edge of the pre-vacuum tank. The installation seat is placed on top of the inverted U-shaped seat, and the installation seat and the inverted U-shaped seat are detachably connected by bolts.
[0018] More preferably, the frame further includes an upper support frame and a lower support frame arranged vertically.
[0019] The lower support frame is detachably mounted on the lower rectangular frame;
[0020] The upper support frame includes a horizontal support section, and a crossbar is fixed to the front side of the horizontal support section. The left and right ends of the crossbar are detachably connected to two columns located on the front side, respectively.
[0021] An inverted U-shaped support frame is connected to the rear of the horizontal support section, and the bottom of the inverted U-shaped support frame is detachably connected to the lower rectangular frame;
[0022] The upper support frame and the lower support frame are respectively used to place the two vacuum pumps.
[0023] More preferably, both the upper support frame and the lower support frame are located at the front end of the frame.
[0024] More preferably, the corner of the horizontal support is provided with a notch for avoiding branch pipes.
[0025] More preferably, a lifting ring is installed on the top of the pre-vacuum tank.
[0026] More preferably, the bottom of the pre-vacuum tank is a cone shape with its axis tilted backward.
[0027] It makes it easier to avoid vacuum pumps.
[0028] More preferably, the working chamber includes a pressure cover and a base arranged at the top and bottom, and the top of the pressure cover is connected to a lifting drive mechanism for driving the pressure cover to rise and fall.
[0029] The pressure cap is connected to the pre-vacuum tank via the vacuum pipeline.
[0030] Beneficial effects:
[0031] This invention is economical, practical, and simple in structure. By adding a pre-vacuum tank, compared to the traditional direct-drive vacuum pump, the vacuuming time is shortened, and the production cycle is accelerated. Attached Figure Description
[0032] Figure 1 This is a schematic diagram of the working chamber in the open state of a specific embodiment of the present invention;
[0033] Figure 2 This is a schematic diagram of the working chamber in the closed state of a specific embodiment of the present invention;
[0034] Figure 3 This is a schematic diagram of a specific embodiment 1 of the present utility model;
[0035] Figure 4 This is a structural schematic diagram from another perspective of a specific embodiment 1 of the present utility model;
[0036] Figure 5 This is a schematic diagram of the structure of the support frame in a specific embodiment 1 of the present utility model;
[0037] Figure 6 This is a schematic diagram of a specific embodiment 1 of the present utility model.
[0038] In the diagram, 1 is the vacuum pump, 2 is the pre-vacuum pump, 3 is the first control valve, 4 is the venting valve, 5 is the silencer, 6 is the second control valve, 7 is the frame, 71 is the upper support frame, 72 is the lower support frame, 8 is the working chamber, 81 is the pressure cap, and 82 is the base. Detailed Implementation
[0039] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0040] Please see Figures 1 to 6As shown in Specific Embodiment 1, a rapid vacuuming device includes a vacuum pump 1, a frame 7, and a pre-vacuum tank 2. The pre-vacuum tank 2 is installed on top of the frame 7, and the pre-vacuum tank 2 and vacuum pump 1 are arranged vertically. The vacuum pump 1 is connected to the pre-vacuum tank 2 via a pipeline, on which a first control valve 3 is installed. The pre-vacuum tank 2 is connected to an exhaust pipeline, on which a venting valve 4 and a silencer 5 are sequentially connected along the exhaust direction. The pre-vacuum tank 2 is connected to a working chamber 8 via a vacuuming pipeline, on which a second control valve 6 is installed. This invention, by adding a pre-vacuum pump 1, facilitates rapid vacuuming of the working chamber 8. The vacuuming time is only 20 seconds.
[0041] There are two vacuum pumps 1, which are arranged one above the other; the pipeline includes a main pipeline and two branch pipelines. One end of the main pipeline is connected to the pre-vacuum tank 2, and the other end of the main pipeline is connected to the two branch pipelines, which are respectively connected to the two vacuum pumps 1; a first control valve 3 is installed on the main pipeline.
[0042] The frame 7 includes an upper rectangular frame and a lower rectangular frame set at the top and bottom. The four corners of the upper rectangular frame are connected to the lower rectangular frame by columns. An inverted U-shaped seat is fixed on the upper rectangular frame. An installation seat is set on the outer edge of the pre-vacuum tank 2. The installation seat is erected on the inverted U-shaped seat, and the installation seat and the inverted U-shaped seat are detachably connected by bolts.
[0043] The frame 7 also includes an upper support frame 71 and a lower support frame 72 arranged vertically; the lower support frame 72 is detachably installed on the lower rectangular frame; the upper support frame 71 includes a horizontal support part, a crossbar is fixed to the front side of the horizontal support part, and the left and right ends of the crossbar are detachably connected to two columns located on the front side respectively; an inverted U-shaped support frame is connected to the rear of the horizontal support part, and the bottom of the inverted U-shaped support frame is detachably connected to the lower rectangular frame; the upper support frame 71 and the lower support frame 72 are respectively used to place two vacuum pumps 1.
[0044] Both the upper support frame 71 and the lower support frame 72 are located at the front end of the frame 7. The corners of the horizontal support section have notches to allow branch pipes to pass.
[0045] The top of the pre-vacuum tank 2 is equipped with a lifting ring.
[0046] The bottom of the pre-vacuum tank 2 is a cone shape with its axis tilted backward. This is to facilitate avoiding the vacuum pump 1.
[0047] The working chamber 8 includes a pressure cover 81 and a base 82 arranged at the top and bottom. The top of the pressure cover 81 is connected to a lifting drive mechanism for driving the pressure cover 81 to rise and fall. The pressure cover 81 is connected to the pre-vacuum tank 2 through a vacuum pipeline.
[0048] When in standby mode:
[0049] See Figure 1 Vacuum pump 1 remains on, first control valve 3 is open, and second control valve 6 is closed. At this time, pre-vacuum tank 2 is always in a high negative pressure state.
[0050] When a workpiece needs to be vacuumed:
[0051] The workpiece first enters and is placed on the base 82, then the cover 81 is closed, see below. Figure 2 At this time, the working chamber 8 forms a sealed space, and then the second control valve 6 opens. Since the pre-vacuum tank 2 is always in a high negative pressure state, it will instantly suck away the gas in the working chamber 8 and make the inside of the working chamber 8 quickly reach a high negative pressure state.
[0052] When the workpiece finishes vacuuming:
[0053] The second control valve 6 is closed, the vent valve 4 is opened, and atmospheric air enters the working chamber 8 from the silencer 5, restoring the working chamber 8 to standard atmospheric pressure. Subsequently, the pressure cap 81 is opened (see...). Figure 1 ), and remove the workpiece.
[0054] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0055] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A rapid vacuum pumping device, comprising a vacuum pump, characterized in that, It includes a frame and a pre-vacuum tank, the pre-vacuum tank being installed on top of the frame, and the pre-vacuum tank and the vacuum pump being arranged vertically above each other; The vacuum pump is connected to the pre-vacuum tank via a pipeline, and a first control valve is installed on the pipeline; The pre-vacuum tank is connected to an exhaust pipe, and a venting valve and a muffler are installed sequentially along the exhaust direction on the exhaust pipe. The pre-vacuum tank is connected to the working chamber via a vacuum pumping pipeline, and a second control valve is installed on the vacuum pumping pipeline.
2. The rapid vacuuming device according to claim 1, characterized in that: Two vacuum pumps are provided, arranged one above the other. The pipeline includes a main pipeline and two branch pipelines. One end of the main pipeline is connected to the pre-vacuum tank, and the other end of the main pipeline is connected to the two branch pipelines. The two branch pipelines are respectively connected to the two vacuum pumps. The first control valve is installed on the main pipeline.
3. The rapid vacuuming device according to claim 1, characterized in that: The frame includes an upper rectangular frame and a lower rectangular frame arranged vertically, and the four corners of the upper rectangular frame are connected to the lower rectangular frame by columns; An inverted U-shaped seat is fixed on the upper rectangular frame. An installation seat is provided on the outer edge of the pre-vacuum tank. The installation seat is placed on top of the inverted U-shaped seat, and the installation seat and the inverted U-shaped seat are detachably connected by bolts.
4. The rapid vacuuming device according to claim 3, characterized in that: The frame also includes an upper support frame and a lower support frame arranged vertically. The lower support frame is detachably mounted on the lower rectangular frame; The upper support frame includes a horizontal support section, and a crossbar is fixed to the front side of the horizontal support section. The left and right ends of the crossbar are detachably connected to two columns located on the front side, respectively. An inverted U-shaped support frame is connected to the rear of the horizontal support section, and the bottom of the inverted U-shaped support frame is detachably connected to the lower rectangular frame; The upper support frame and the lower support frame are respectively used to place the two vacuum pumps.
5. The rapid vacuuming device according to claim 4, characterized in that: Both the upper support frame and the lower support frame are located at the front end of the frame.
6. The rapid vacuuming device according to claim 5, characterized in that: The corner of the horizontal support is provided with a notch to avoid branch pipes.
7. The rapid vacuuming device according to claim 1, characterized in that: The top of the pre-vacuum tank is equipped with a lifting ring.
8. The rapid vacuuming device according to claim 1, characterized in that: The bottom of the pre-vacuum tank is a cone shape with its axis tilted backward.
9. The rapid vacuuming device according to claim 1, characterized in that: The working chamber includes a pressure cover and a base arranged at the top and bottom, and the top of the pressure cover is connected to a lifting drive mechanism for driving the pressure cover to rise and fall. The pressure cap is connected to the pre-vacuum tank via the vacuum pipeline.
Citation Information
Patent Citations
Full-closed vacuum cleaning mechanism and multi-stage full-closed vacuum cleaning device
CN211757170U
Vacuum cleaning machine for metal material heat treatment
CN220559909U