Balanced beam structure, cooling tower air inlet and cooling tower
Patent Information
- Application Number
- CN202522041350.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-23
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-09-23
AI Technical Summary
[0003]1、运输及现场安装困难:整体焊接的联轴器/传动轴防护罩支架在长途运输中易变形、占用空间大,现场校正耗时
[0014] Compared with the prior art, the beneficial effects achieved by this utility model are as follows: In this utility model, the main beam adopts a closed section of threaded steel pipe, which is combined with a trapezoidal section longitudinal fixing plate and welded together to form a "pipe-plate" composite anti-torsion structure. Compared with the traditional I-beam, the torsional stiffness is significantly improved, the torsional angle caused by the motor torque is effectively suppressed, and the coaxiality of the reducer and the motor axis is maintained.
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Figure CN224755944U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cooling tower technology, specifically to a balanced beam structure, a cooling tower air outlet, and a cooling tower. Background Technology
[0002] As steel structure cooling towers develop towards larger diameters and higher power, the weight, torque, and vibration load of the fan-motor unit at the top of the cooling tower have increased significantly. Existing cooling tower fan balance beams mostly use welded structures of I-beams or channel steel, which have the following shortcomings:
[0003] 1. Difficulties in transportation and on-site installation: The integrally welded coupling / drive shaft protective cover bracket is prone to deformation during long-distance transportation, occupies a large space, and on-site calibration is time-consuming.
[0004] 2. Inconvenient maintenance: The protective cover is welded to the bracket, and the bracket needs to be cut when repairing the coupling or drive shaft, which damages the anti-corrosion layer and increases maintenance costs.
[0005] Therefore, it is necessary to design a balanced beam structure and cooling tower vents and cooling towers that improve structural strength and transportation convenience. Utility Model Content
[0006] The purpose of this utility model is to address the shortcomings of existing technologies by providing a balanced beam structure, a cooling tower vent, and a cooling tower, thereby solving the problems mentioned in the background art.
[0007] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a balance beam structure, characterized in that: it includes a main beam, with a fan base and a motor base respectively provided at both ends along the axial direction of the main beam, and a plurality of support beams provided below the main beam. The upper side of the fan base is used to fix a reducer for the cooling tower fan, and the upper side of the motor base is used to fix a drive motor that outputs power to the reducer. The drive motor and the reducer transmit power through a transmission shaft and a coupling. A detachable coupling protective cover bracket is provided on the side of the main beam corresponding to the coupling near the motor base, and a transmission shaft protective cover bracket is provided on the main beam between the fan base and the coupling protective cover bracket.
[0008] This utility model further illustrates that two longitudinal fixing plates and two transverse fixing plates are vertically arranged on the lower side of the fan base. The two longitudinal fixing plates and the two transverse fixing plates are perpendicular to each other in the horizontal direction and are integrally arranged.
[0009] The present invention further explains that three longitudinal fixing plates and two transverse fixing plates are vertically arranged on the lower side of the motor base. The three longitudinal fixing plates and the two transverse fixing plates are perpendicular to each other in the horizontal direction and are integrally arranged.
[0010] This utility model further explains that each of the two longitudinal fixing plates has a groove on the side away from the fan base that matches the outer diameter of the main beam. The groove cooperates with the main beam so that the two longitudinal fixing plates can be welded and fixed after encircling the main beam. Each of the three longitudinal fixing plates has a groove on the side away from the motor base that matches the outer diameter of the main beam. The groove cooperates with the main beam so that the three longitudinal fixing plates can be welded and fixed after encircling the main beam.
[0011] The present invention further explains that the upper flange of the support beam has a groove three that matches the outer diameter of the main beam. After the main beam is embedded in the groove three, it achieves radial positioning and is welded to the support beam to form an integral whole.
[0012] A cooling tower vent includes a balance beam structure as described above, and also includes a duct, wherein the balance beam structure is mounted on the duct.
[0013] A cooling tower includes a cooling tower vent and a tower body, wherein the vent is installed on the top of the tower body.
[0014] Compared with the prior art, the beneficial effects achieved by this utility model are as follows: In this utility model, the main beam adopts a closed section of threaded steel pipe, which is combined with a trapezoidal section longitudinal fixing plate and welded together to form a "pipe-plate" composite anti-torsion structure. Compared with the traditional I-beam, the torsional stiffness is significantly improved, the torsional angle caused by the motor torque is effectively suppressed, and the coaxiality of the reducer and the motor axis is maintained.
[0015] The coupling protective cover bracket is bolted and can be disassembled before leaving the factory. It can be separated from the main beam during transportation to avoid deformation of the bracket due to long-distance bumps. On-site installation can be completed simply by tightening the bolts, shortening the time spent working at height. The detachable bracket design means that the coupling or drive shaft can be removed without destructive removal during maintenance. Simply loosen the bolts to remove the protective cover, avoiding repeated cutting and welding, extending the life of the anti-corrosion layer and reducing maintenance costs. Attached Figure Description
[0016] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:
[0017] Figure 1 This is a front view schematic diagram of the overall structure of this utility model;
[0018] Figure 2 This is a top view of the overall structure of this utility model;
[0019] Figure 3 This is a left-side view of the overall structure of this utility model;
[0020] Figure 4 This is a right-side view of the overall structure of this utility model;
[0021] Figure 5 This is the utility model Figure 1 A magnified schematic diagram of the structure of region A;
[0022] Figure 6 This is the utility model Figure 2 A magnified schematic diagram of the local structure of region B;
[0023] In the diagram: 1. Main beam; 2. Fan base; 3. Motor base; 4. Longitudinal fixing plate one; 5. Groove one; 6. Transverse fixing plate one; 7. Longitudinal fixing plate two; 8. Groove two; 9. Transverse fixing plate two; 10. Support beam; 11. Groove three; 12. Stand; 13. Threaded hole one; 14. Threaded hole two; 15. Connecting frame; 16. Support frame; 17. Threaded hole three; 18. Fixing frame; 19. Threaded hole four. Detailed Implementation
[0024] The following detailed, non-limiting description of the present invention, in conjunction with preferred embodiments and accompanying drawings, is provided. Obviously, the described embodiments are merely some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.
[0025] Please see Figure 1-6 The present invention provides a technical solution: a cooling tower includes a tower body and a cooling tower vent. The cooling tower vent includes a duct and a balance beam structure. The balance beam structure is installed on the duct. The duct is installed on the top of the tower body. The balance beam structure includes a main beam 1, which is a threaded steel pipe. A fan base 2 and a motor base 3 are respectively provided at both ends of the main beam 1 along the axial direction.
[0026] The upper side of the fan base 2 is used to fix the reducer for the cooling tower fan, and the upper side of the motor base 3 is used to fix the drive motor that outputs power to the reducer. The drive motor and the reducer transmit power through a transmission shaft and a coupling. The coupling is located on the side close to the drive motor. Using a threaded steel pipe as the main beam 1 can improve the resistance to the torque force generated when the drive motor transmits power to the reducer.
[0027] Two longitudinal fixing plates 4 are vertically installed on the lower side of the fan base 2. The two longitudinal fixing plates 4 are perpendicular to the main beam 1 in the horizontal direction.
[0028] The cross-sectional shape of the two longitudinal fixing plates 4 in the vertical direction is trapezoidal. On the side of the two longitudinal fixing plates 4 away from the fan base 2, there is a groove 5 that matches the outer diameter of the main beam 1. The groove 5 cooperates with the main beam 1 so that the two longitudinal fixing plates 4 can wrap around the main beam 1 and be welded and fixed.
[0029] Two horizontal fixing plates 6 are vertically installed on the lower side of the fan base 2. The two horizontal fixing plates 6 are symmetrically arranged relative to the central axis of the main beam 1.
[0030] Two transverse fixing plates 6 are set perpendicular to the longitudinal fixing plate 4 in the horizontal direction. One end of the two transverse fixing plates 6 is integrally fixedly connected to a longitudinal fixing plate 4 on the side away from the center of the main beam 1. The other end of the two transverse fixing plates 6 passes through a longitudinal fixing plate 4 on the side close to the center of the main beam 1 and is integrally fixedly connected to it. The fan base 2 is fixedly connected to the main beam 1 through the longitudinal fixing plate 4 and the transverse fixing plates 6.
[0031] Three longitudinal fixing plates 7 are vertically arranged on the lower side of the motor base 3. The three longitudinal fixing plates 7 are arranged perpendicularly to the main beam 1 in the horizontal direction.
[0032] The three longitudinal fixing plates 7 have trapezoidal cross-sectional shapes along the vertical direction. Each of the three longitudinal fixing plates 7 has a groove 8 on the side away from the motor base 3 that matches the outer diameter of the main beam 1. The groove 8 cooperates with the main beam 1 so that the three longitudinal fixing plates 7 can wrap around the main beam 1 and be welded and fixed.
[0033] Two horizontal fixing plates 9 are vertically installed on the lower side of the motor base 3. The two horizontal fixing plates 9 are symmetrically arranged relative to the central axis of the main beam 1.
[0034] Two transverse fixing plates 9 are set perpendicular to each other in the horizontal direction and longitudinal fixing plates 7. One end of the two transverse fixing plates 9 is integrally fixedly connected to a longitudinal fixing plate 7 on the side away from the center of the main beam 1. The other end of the two transverse fixing plates 9 passes through the two longitudinal fixing plates 7 on the side close to the center of the main beam 1 and is integrally fixedly connected to them. The motor base 3 is fixedly connected to the main beam 1 through the longitudinal fixing plates 7 and the transverse fixing plates 9.
[0035] Several support beams 10 are provided below the main beam 1. The support beams 10 are H-shaped steel structures and are arranged horizontally and perpendicularly to the main beam 1.
[0036] The upper flanges of several support beams 10 are provided with grooves 311 that match the outer diameter of the main beam 1. After the main beam 1 is embedded in the grooves 311, it achieves radial limitation and is welded to the support beams 10 to form an integral whole, further improving the structural stability.
[0037] A coupling protective cover bracket is provided on the main beam 1 at the position of the coupling near the motor base 3. The coupling protective cover bracket includes two uprights 12, which are vertically arranged relative to the main beam 1 in the vertical direction. The two uprights 12 are symmetrically arranged relative to the central axis of the main beam 1.
[0038] The support frame 12 has two threaded holes 13 arranged vertically. The main beam 1 has a threaded hole 14 corresponding to the threaded holes 13 of the support frame 12. The threaded holes 13 and 14 are matched and can be quickly disassembled and assembled by bolts.
[0039] A connecting frame 15 is horizontally installed on the upright frame 12, and the connecting frame 15 is vertically installed relative to the main beam 1 in the horizontal direction.
[0040] Support frames 16 are fixedly connected to the upper sides of both ends of the connecting frame 15 along the length direction. The support frames 16 are set perpendicular to the connecting frame 15 in the horizontal direction.
[0041] Two threaded holes 17 are provided on each of the two support frames 16. The two threaded holes 17 are arranged along the length of the support frame 16. The two threaded holes 17 correspond to the positions of the threaded holes on the coupling protective cover, so that the coupling protective cover is fixed to the coupling protective cover bracket by bolts.
[0042] A drive shaft protective cover bracket is installed at the position of the main beam 1 between the fan base 2 and the coupling protective cover bracket.
[0043] The drive shaft protective cover bracket includes four fixed brackets 18 arranged in a rectangular array, and the fixed brackets 18 are angle steel.
[0044] Each mounting bracket 18 has two threaded holes 19, which are arranged vertically.
[0045] The two threaded holes 419 correspond to the threaded holes on the drive shaft guard, thereby fixing the drive shaft guard to the drive shaft guard bracket with bolts.
[0046] In this embodiment, through the above-mentioned modular and detachable design, the coupling protective cover bracket can be removed before long-distance transportation to avoid deformation during transportation, and then quickly installed after being placed on site, thus balancing structural strength and transportation convenience.
[0047] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A balanced beam structure, characterized in that: The main beam (1) includes a main beam (1), with a fan base (2) and a motor base (3) respectively at both ends along the axial direction. Several support beams (10) are provided below the main beam (1). The upper side of the fan base (2) is used to fix the reducer for the cooling tower fan. The upper side of the motor base (3) is used to fix the drive motor that outputs power to the reducer. The drive motor and the reducer transmit power through a transmission shaft and a coupling. The main beam (1) is provided with a detachable coupling protective cover bracket on the side near the motor base (3) corresponding to the coupling. The main beam (1) is provided with a transmission shaft protective cover bracket at the position between the fan base (2) and the coupling protective cover bracket.
2. The balanced beam structure according to claim 1, characterized in that: The fan base (2) is provided with two vertically arranged longitudinal fixing plates (4) and two horizontal fixing plates (6) on its lower side. The two longitudinal fixing plates (4) and the two horizontal fixing plates (6) are perpendicular to each other in the horizontal direction and are integrated together.
3. A balanced beam structure according to claim 2, characterized in that: The motor base (3) has three longitudinal fixing plates (7) and two transverse fixing plates (9) vertically arranged on its lower side. The three longitudinal fixing plates (7) and the two transverse fixing plates (9) are perpendicular to each other in the horizontal direction and are integrally arranged.
4. A balanced beam structure according to claim 3, characterized in that: Both of the two longitudinal fixing plates (4) have a groove (5) on the side away from the fan base (2) that matches the outer diameter of the main beam (1). The groove (5) cooperates with the main beam (1) so that the two longitudinal fixing plates (4) can wrap around the main beam (1) and be welded and fixed. Both of the three longitudinal fixing plates (7) have a groove (8) on the side away from the motor base (3) that matches the outer diameter of the main beam (1). The groove (8) cooperates with the main beam (1) so that the three longitudinal fixing plates (7) can wrap around the main beam (1) and be welded and fixed.
5. The balanced beam structure according to claim 4, characterized in that: The upper flange of the support beam (10) has a groove three (11) that matches the outer diameter of the main beam (1). After the main beam (1) is embedded in the groove three (11), it is radially limited and is welded to the support beam (10) to form an integral whole.
6. A cooling tower vent, characterized in that: The invention includes a balance beam structure as described in any one of claims 1-5, and further includes a duct, wherein the balance beam structure is mounted on the duct.
7. A cooling tower, characterized in that: The cooling tower vent according to claim 6 further includes a tower body, wherein the duct is installed on the top of the tower body.