An automatic bonding device for mobile phone accessories
Patent Information
- Application Number
- CN202522082885.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-09-28
AI Technical Summary
[0003]在手机的加工过程中,需要将手机辅料准确快速地贴合到手机的不同位置,但是手机辅料的种类繁多尤其是以片状或者块状的辅料为主,目前在手机辅料的贴合加工过程中,大多采用人工操作或者单模组贴合装置,每次只能夹取一个辅料再进行贴装工作,加工效率较低
本实用新型,通过中空旋转台控制均布的定位治具按预设节拍旋转,实现间歇性多工序同步加工,通过直线模组、回转气缸、机器视觉相机、滑台气缸、升降气缸及真空吸嘴的协同控制,实现多辅料识别、定位、吸持、贴装、换位的全自动闭环,消除人工取放料的间歇时间,可覆盖LCD泡棉、马达泡棉等主流辅料的共线生产,可大幅提高生产效率。
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Figure CN224756101U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mobile phone assembly technology, specifically to an automatic bonding device for mobile phone accessories. Background Technology
[0002] With the continuous development of the communications industry, smartphones have been favored by people for their powerful functions and convenient operation. With the significant increase in the market share of mobile phones in China, the application of mobile phone accessories has also flourished. In mobile phones, you can usually see various sizes of auxiliary foam, which mainly provide shock absorption and pressure reduction at the contact points between components and the casing. Commonly used foams include LCD foam, camera foam, speaker foam, speaker rear cavity sealing foam, motor foam, and connector compression foam.
[0003] In the manufacturing process of mobile phones, it is necessary to accurately and quickly attach mobile phone accessories to different positions of the phone. However, there are many types of mobile phone accessories, especially sheet or block-shaped accessories. At present, in the process of attaching mobile phone accessories, most of them are manually operated or single-module attaching devices. Only one accessory can be picked up and attached at a time, resulting in low processing efficiency.
[0004] Therefore, we propose an automatic bonding device for mobile phone accessories to solve the above problems. Summary of the Invention
[0005] Technical problems to be solved To address the shortcomings of existing technologies, this utility model provides an automatic bonding device for mobile phone accessories, which solves the problems mentioned in the background section.
[0006] (II) Technical Solution To achieve the above objectives, this utility model specifically adopts the following technical solution: An automatic bonding device for mobile phone accessories includes a base, in which a hollow rotating table is installed, and a frustum is installed on the turntable of the hollow rotating table. A positioning fixture is fixed on the frustum. A Y-axis linear module is installed on the table surface of the base, and a gantry frame is installed on the slide of the Y-axis linear module. An X-axis linear module is installed on the gantry frame, and a fixing plate is installed on the slide of the X-axis linear module. A rotary cylinder and a machine vision camera are respectively installed at both ends of the fixing plate. A pad is installed on the turntable of the rotary cylinder, and a slide cylinder is installed around the pad. A lifting cylinder is installed at the output end of the slide cylinder, and a vacuum nozzle is installed at the output end of the lifting cylinder.
[0007] Furthermore, the platform of the base is provided with an opening, and the lower part of the frustum passes through the opening and is fixed to the turntable of the hollow rotating platform.
[0008] Furthermore, the positioning fixtures are evenly distributed on the circular platform, and the positioning fixtures are provided with contoured grooves.
[0009] Furthermore, the Y-axis linear module is located at both ends of the platform of the base, and the truncated cone is located in the middle of the base.
[0010] Furthermore, a camera mount is mounted on the fixed plate, and the machine vision camera is hinged to the camera mount.
[0011] Furthermore, the machine vision camera is located on one side of the rotary cylinder, and its lens faces the positioning fixture.
[0012] Furthermore, an angle bracket is installed on the output end of the lifting cylinder, and the vacuum nozzle is installed on the angle bracket.
[0013] (III) Beneficial Effects Compared with the prior art, the present invention provides an automatic bonding device for mobile phone accessories, which has the following beneficial effects: This invention controls evenly distributed positioning fixtures to rotate at a preset pace using a hollow rotary table, enabling intermittent multi-process synchronous processing. Through the coordinated control of linear modules, rotary cylinders, machine vision cameras, sliding cylinders, lifting cylinders, and vacuum nozzles, it achieves a fully automated closed loop for the identification, positioning, holding, mounting, and repositioning of multiple auxiliary materials, eliminating the intermittent time of manual material handling. It can cover the co-line production of mainstream auxiliary materials such as LCD foam and motor foam, and can significantly improve production efficiency. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a side view of the present invention; Figure 3 This is a top view of the present invention; Figure 4 This is a top view of the frustum portion of this utility model.
[0015] In the diagram: 1. Base; 2. Hollow rotary table; 3. Frustum; 4. Positioning fixture; 5. Y-axis linear module; 6. Gantry frame; 7. X-axis linear module; 8. Fixing plate; 9. Rotary cylinder; 10. Machine vision camera; 11. Pad; 12. Slide cylinder; 13. Lifting cylinder; 14. Vacuum nozzle; 15. Through port; 16. Contouring groove; 17. Camera holder; 18. Corner bracket. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Example like Figures 1-4 As shown in the figure, an embodiment of the present invention provides an automatic bonding device for mobile phone accessories, including a base 1, a hollow rotating stage 2 installed in the base 1, a frustum 3 installed on the turntable of the hollow rotating stage 2, a positioning fixture 4 fixed on the frustum 3, a Y-axis linear module 5 installed on the table surface of the base 1, a gantry 6 installed on the slide of the Y-axis linear module 5, an X-axis linear module 7 installed on the gantry 6, a fixing plate 8 installed on the slide of the X-axis linear module 7, a rotary cylinder 9 and a machine vision camera 10 respectively installed at both ends of the fixing plate 8, and a pad 11 installed on the turntable of the rotary cylinder 9. The device is equipped with a sliding table cylinder 12 around its perimeter, and a lifting cylinder 13 is installed at the output end of the sliding table cylinder 12. The evenly distributed positioning fixture 4 is controlled by the hollow rotary table 2 to rotate according to a preset rhythm, realizing intermittent multi-process synchronous processing. Through the coordinated control of the linear module, rotary cylinder 9, machine vision camera 10, sliding table cylinder 12, lifting cylinder 13 and vacuum nozzle 14, a fully automatic closed loop of multi-auxiliary material identification, positioning, holding, mounting and changing is realized, eliminating the intermittent time of manual material handling. It can cover the co-line production of mainstream auxiliary materials such as LCD foam and motor foam, which can greatly improve production efficiency. The output end of the lifting cylinder 13 is equipped with a vacuum nozzle 14.
[0018] like Figure 1 As shown, in some embodiments, the platform of the base 1 is provided with a through-hole 15, and the lower part of the frustum 3 passes through the through-hole 15 and is fixed to the turntable of the hollow rotary table 2. The through-hole 15 is a clearance structure to facilitate the connection between the frustum 3 and the hollow rotary table 2.
[0019] like Figure 4 As shown, in some embodiments, the positioning fixtures 4 are evenly distributed on the frustum 3, and the positioning fixtures 4 are provided with contoured grooves 16. The positioning fixtures 4 are mainly used to achieve precise positioning and fixation of workpieces in industrial production, so as to ensure the accuracy and stability of the processing or assembly process.
[0020] like Figure 1As shown, in some embodiments, the Y-axis linear module 5 is located at both ends of the platform of the base 1, and the truncated cone 3 is located in the middle of the base 1. The Y-axis linear module 5 mainly converts the rotational motion into linear motion and is used to adjust the position of the gripping component in the Y-axis direction. Under the action of the hollow rotary table 2, the truncated cone 3 achieves high-precision rotational motion control.
[0021] like Figure 1 As shown, in some embodiments, a camera mount 17 is mounted on the fixed plate 8, and the machine vision camera 10 is hinged to the camera mount 17. The camera mount 17 is used to support and fix the camera, and the hinged method also facilitates fine adjustment of the camera's viewing angle. The core function of the machine vision camera 10 is to convert optical images into digital signals and perform analysis and processing. Through a dedicated image processing system, the camera extracts target features and outputs results according to preset conditions. Specifically, it can automatically identify and determine the precise position of the product and is often used in fully automated assembly and production processes.
[0022] like Figure 1 As shown, in some embodiments, the machine vision camera 10 is located on one side of the rotary cylinder 9, and its lens faces the positioning fixture 4. The machine vision camera 10 converts the target to be detected into an image signal and transmits it to a dedicated image processing system. Based on pixel distribution and information such as brightness and color, it is converted into a digital signal. The image processing system performs various operations on these signals to extract the features of the target, such as area, quantity, position, and length. Then, based on preset tolerances and other conditions, it outputs results, including size, angle, number, pass / fail, presence / absence, etc., to achieve automatic recognition function.
[0023] like Figure 1 As shown, in some embodiments, a corner bracket 18 is installed on the output end of the lifting cylinder 13, and the vacuum nozzle 14 is installed on the corner bracket 18. The corner bracket 18 serves to support and fix the vacuum nozzle 14. The vacuum nozzle 14 is a device that uses the suction force generated by the principle of negative pressure to achieve the adsorption and transportation of objects.
[0024] In use, the vision system of the machine vision camera 10 automatically stores the contour feature library of different auxiliary materials to meet the customized needs of small batches and multiple varieties. The hollow rotary table 2 controls the evenly distributed positioning fixtures 4 to rotate according to a preset rhythm, realizing intermittent multi-process synchronous processing. Through the coordinated control of the linear module, rotary cylinder 9, machine vision camera 10, sliding table cylinder 12, lifting cylinder 13 and vacuum nozzle 14, namely the Y-axis linear module 5 and X-axis linear module 7 control the two-dimensional position of the vacuum nozzle 14, the rotary cylinder 9 is used to switch the circumferential direction of the four nozzles, the machine vision camera 10 is used to automatically identify and determine the precise position of the product, the sliding table cylinder 12 is used to realize the fine adjustment of the nozzle position, and the lifting cylinder 13 is used to realize the height position adjustment of the nozzle. Thus, a fully automatic closed loop of multi-auxiliary material identification, positioning, holding, mounting and changing is realized, eliminating the intermittent time of manual material handling. It can cover the co-line production of mainstream auxiliary materials such as LCD foam and motor foam, which can significantly improve production efficiency.
[0025] In summary, by controlling the evenly distributed positioning fixtures 4 to rotate according to a preset rhythm through the hollow rotary table 2, intermittent multi-process synchronous processing is achieved. Through the coordinated control of the linear module, rotary cylinder 9, machine vision camera 10, sliding cylinder 12, lifting cylinder 13 and vacuum nozzle 14, a fully automatic closed loop of multi-auxiliary material identification, positioning, holding, mounting and changing is realized, eliminating the intermittent time of manual material handling. It can cover the co-line production of mainstream auxiliary materials such as LCD foam and motor foam, and can greatly improve production efficiency.
[0026] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. An automatic bonding device for mobile phone accessories, comprising a base (1), characterized in that: A hollow rotary table (2) is installed in the base (1), and a frustum (3) is installed on the turntable of the hollow rotary table (2). A positioning fixture (4) is fixed on the frustum (3). A Y-axis linear module (5) is installed on the table surface of the base (1), and a gantry (6) is installed on the slide of the Y-axis linear module (5). An X-axis linear module (7) is installed on the gantry (6), and a fixing plate (8) is installed on the slide of the X-axis linear module (7). A rotary cylinder (9) and a machine vision camera (10) are respectively installed at both ends of the fixing plate (8). A pad (11) is installed on the turntable of the rotary cylinder (9). A slide cylinder (12) is installed around the pad (11), and a lifting cylinder (13) is installed at the output end of the slide cylinder (12). A vacuum nozzle (14) is installed at the output end of the lifting cylinder (13).
2. The automatic bonding device for mobile phone accessories according to claim 1, characterized in that: The base (1) has a through-hole (15) on its surface, and the lower part of the frustum (3) passes through the through-hole (15) and is fixed to the turntable of the hollow rotating platform (2).
3. The automatic bonding device for mobile phone accessories according to claim 1, characterized in that: The positioning fixtures (4) are evenly distributed on the frustum (3), and the positioning fixtures (4) are provided with contoured grooves (16).
4. The automatic bonding device for mobile phone accessories according to claim 1, characterized in that: The Y-axis linear module (5) is located at both ends of the platform of the base (1), and the truncated cone (3) is located in the middle of the base (1).
5. The automatic bonding device for mobile phone accessories according to claim 1, characterized in that: A camera mount (17) is mounted on the fixed plate (8), and the machine vision camera (10) is hinged to the camera mount (17).
6. The automatic bonding device for mobile phone accessories according to claim 1, characterized in that: The machine vision camera (10) is located on one side of the rotary cylinder (9), and its lens faces the positioning fixture (4).
7. The automatic bonding device for mobile phone accessories according to claim 1, characterized in that: An angle bracket (18) is installed on the output end of the lifting cylinder (13), and the vacuum nozzle (14) is installed on the angle bracket (18).