Boiler flue heat pipe energy-saving device

CN224757032UActive Publication Date: 2026-09-15江苏极泰环保科技有限公司
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Patent Information

Application Number
CN202522274641.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-28
Publication Date
2026-09-15
Estimated Expiration
2035-10-28

AI Technical Summary

Technical Problem

[0004]现有锅炉烟道热管装置在燃煤、生物质锅炉中易出现积灰问题:一方面,现有装置多需停机清灰,不仅导致换热效率快速衰减,还会降低设备整体运行效率;另一方面,清灰作业依赖人工,耗时费力,且离线清灰模式会中断正常生产流程,显著影响企业的生产效率

Benefits of technology

1、本实用新型通过清理组件的设置,在装置壳体的内壁设置有清理组件,且清理组件位于热管的周围,其次支撑板的设置便于对装置壳体内壁拐角处进行清灰,减少锅炉内积灰的现象,有效的提高了装置换热效率,还会提高了装置整体运行效率。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a boiler flue heat pipe energy -conserving device relates to flue heat pipe equipment technical field, including device casing, the outer wall of device casing is provided with the flow guide pipe, the connecting medium end, and the one end of flow guide pipe is provided with the cleaning assembly that carries out the dust cleaning of device casing inner wall, the cleaning assembly includes first locating plate, second locating plate and support plate, both ends of first locating plate, second locating plate all are installed with support plate, and one end of first locating plate, second locating plate still is provided with limit tube. The utility model discloses through the setting of cleaning assembly, is provided with cleaning assembly in the inner wall of device casing, and cleaning assembly is located the periphery of heat pipe, has effectively improved the device heat exchange efficiency, through the setting of support plate, greatly reduces the phenomenon that dust cleaning operation relies on manual, improves production efficiency, also carries out dust cleaning to the both ends and four around of device casing synchronously, improves the work efficiency of cleaning assembly.
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Description

Technical Field

[0001] This utility model relates to the technical field of flue heat pipe equipment, specifically to an energy-saving device for boiler flue heat pipes. Background Technology

[0002] Boiler flue heat pipe equipment is a complete system that uses heat pipes as the core heat exchange element and integrates flue adaptation structure, waste heat utilization terminal and control components. It is specially designed to recover the waste heat of high-temperature flue gas in boiler flue, and ultimately achieve energy saving, consumption reduction and emission reduction. The former is the complete equipment system, and the latter is the core component of the system. The heat pipe is like the heart, and the equipment is the whole body structure built around the heart.

[0003] Among them, the boiler flue heat pipe energy-saving device is a boiler waste heat recovery equipment designed based on heat pipe technology. Its core function is to recover the waste heat of high-temperature flue gas in the boiler flue and convert it into usable thermal energy (such as preheating boiler feedwater, combustion air, etc.), thereby reducing boiler fuel consumption and improving thermal efficiency. It is a typical key energy-saving and consumption-reducing device in industrial boiler systems.

[0004] Existing boiler flue heat pipe devices are prone to ash accumulation problems in coal-fired and biomass boilers. On the one hand, existing devices often require shutdown for ash removal, which not only leads to a rapid decline in heat exchange efficiency but also reduces the overall operating efficiency of the equipment. On the other hand, ash removal operations rely on manual labor, which is time-consuming and labor-intensive, and offline ash removal will interrupt normal production processes, significantly affecting the company's production efficiency. Utility Model Content

[0005] Based on this, the purpose of this utility model is to provide a boiler flue heat pipe energy-saving device to solve the technical problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a boiler flue heat pipe energy-saving device, comprising a device housing, a guide pipe and a connecting medium end provided on the outer wall of the device housing, and a cleaning component for cleaning the inner wall of the device housing provided at one end of the guide pipe, the cleaning component comprising a first positioning plate, a second positioning plate and a support plate, both ends of the first positioning plate and the second positioning plate being equipped with support plates, and a limit tube provided at one end of the first positioning plate and the second positioning plate, the limit tube being provided with an air inlet at one end.

[0007] By adopting the above technical solution, the cleaning components are installed on the inner wall of the device shell and located around the heat pipes. Secondly, the support plate facilitates the cleaning of ash at the corners of the inner wall of the device shell, reducing ash accumulation in the boiler and effectively improving the heat exchange efficiency of the device. It also improves the overall operating efficiency of the device. The support plate greatly reduces the reliance on manual cleaning operations, improving production efficiency while simultaneously cleaning the two ends and the four sides of the device shell, thus improving the working efficiency and cleaning power of the cleaning components.

[0008] The present invention is further configured such that a solenoid valve is provided at one end of the air inlet near the limiting tube, and the solenoid valve is sleeved on the outer wall of the air inlet.

[0009] Preferably, the solenoid valve controls the air intake of the limiting tube, reducing dust entering the device housing and effectively improving the device's practicality.

[0010] The present invention is further configured such that a first vent hole is provided at the bottom of the first positioning plate, and a first vent hole is also provided at the top of the second positioning plate.

[0011] Preferably, the two sets of first air outlets are arranged in a convection configuration, which improves the efficiency of cleaning the heat pipe and reduces the accumulation of dust on the inner wall of the device housing.

[0012] The present invention is further configured such that the outer wall of the support plate is provided with a second air outlet, and the number of support plates is two sets, and the two sets of support plates are arranged diagonally.

[0013] Preferably, by setting up a support plate, the reliance on manual labor for dust removal operations is greatly reduced, thereby improving production efficiency.

[0014] The present invention is further configured such that the limiting tube is connected to the first air outlet and the second air outlet, and the support plate is fixedly connected to the first positioning plate and the second positioning plate.

[0015] Preferably, the support plate also limits the positions of the first positioning plate and the second positioning plate, thereby improving the stability of the first positioning plate and the second positioning plate on the inner wall of the device housing.

[0016] The present invention is further configured such that the support plate is attached to the corner of the inner wall of the device housing, and the first positioning plate and the second positioning plate are located at both ends of the heat pipe assembly.

[0017] Preferably, the support plate also limits the positions of the first positioning plate and the second positioning plate, thereby improving the stability of the first positioning plate and the second positioning plate on the inner wall of the device housing.

[0018] The present invention is further configured such that both ends of the device housing are provided with mounting ports, and one end of the mounting port can be connected to the vacuuming component.

[0019] Preferably, the dust on the inner wall of the device housing is adsorbed, thus effectively collecting the dust.

[0020] The present invention is further provided in that the outer wall of the device housing is fixedly provided with a slot, and a limiting tube is sleeved inside the slot.

[0021] Preferably, the position of the limiting tube is limited, which improves the stability of the limiting tube during the gas transmission process.

[0022] The present invention is further configured such that the diameter of the second air outlet is larger than that of the first air outlet, and the second air outlet is arranged perpendicular to the first air outlet.

[0023] Preferably, the corners and edges of the inner wall of the device housing are cleaned in a targeted manner, which effectively improves the working efficiency of the cleaning components.

[0024] In summary, the present invention has the following main advantages: 1. This utility model, through the setting of the cleaning component, has a cleaning component set on the inner wall of the device shell, and the cleaning component is located around the heat pipe. Secondly, the setting of the support plate facilitates the cleaning of ash at the corners of the inner wall of the device shell, reducing the phenomenon of ash accumulation in the boiler, effectively improving the heat exchange efficiency of the device, and also improving the overall operating efficiency of the device.

[0025] 2. By setting up a support plate, this utility model greatly reduces the reliance on manual labor for dust removal operations, improves production efficiency, and simultaneously cleans the two ends and the four sides of the device shell, thereby improving the working efficiency and cleaning power of the cleaning components. Attached Figure Description

[0026] Figure 1 This is a side perspective view of the present invention; Figure 2 This is a front view of the present invention; Figure 3 This is a top view of the present invention; Figure 4 This is a schematic diagram of the cleaning component structure of this utility model; Figure 5 This is a bottom view of the cleaning component structure of this utility model.

[0027] Explanation of reference numerals in the attached figures: 1. Device housing; 2. Connecting medium end; 3. Mounting port; 4. Cleaning assembly; 40. Air inlet; 41. Limiting tube; 42. First positioning plate; 43. Second positioning plate; 44. Support plate; 45. First air outlet; 46. Second air outlet; 5. Guide tube. Detailed Implementation

[0028] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.

[0029] The embodiments of this utility model will be described below based on its overall structure.

[0030] First embodiment: An energy-saving device for boiler flue heat pipes, please refer to [link / reference]. Figures 1-5 The device includes a housing 1. The outer wall of the housing 1 is provided with a guide pipe 5 and a connecting medium end 2. One end of the guide pipe 5 is provided with a cleaning component 4 for cleaning the inner wall of the housing 1. The cleaning component 4 includes a first positioning plate 42, a second positioning plate 43, and a support plate 44. Support plates 44 are installed at both ends of the first positioning plate 42 and the second positioning plate 43. A limit tube 41 is also provided at one end of the first positioning plate 42 and the second positioning plate 43. An air inlet 40 is provided at one end of the limit tube 41. Through the arrangement of the cleaning component 4, the device... The inner wall of the shell 1 is equipped with a cleaning component 4, which is located around the heat pipe. The support plate 44 facilitates the cleaning of the corners of the inner wall of the shell 1, reducing the accumulation of ash in the boiler and effectively improving the heat exchange efficiency of the device. It also improves the overall operating efficiency of the device. The support plate 44 greatly reduces the reliance on manual cleaning, improving production efficiency. At the same time, it also cleans the two ends and the four sides of the shell 1 simultaneously, improving the working efficiency and cleaning power of the cleaning component 4.

[0031] For details regarding the above embodiments, please refer to [link / reference]. Figures 1-3 An electromagnetic valve is provided at one end of the air inlet 40 near the limiting tube 41, and the electromagnetic valve is sleeved on the outer wall of the air inlet 40. The electromagnetic valve controls the air intake of the limiting tube 41, reducing dust from entering the device housing 1 and effectively improving the practicality of the device.

[0032] For details regarding the above embodiments, please refer to [link / reference]. Figures 3-5 The bottom of the first positioning plate 42 is provided with a first air outlet 45, and the top of the second positioning plate 43 is also provided with a first air outlet 45, so that the two sets of first air outlets 45 are arranged in convection, which improves the efficiency of cleaning the heat pipe and reduces the accumulation of dust on the inner wall of the device housing 1.

[0033] For details regarding the above embodiments, please refer to [link / reference]. Figures 3-5 The outer wall of the support plate 44 is provided with a second air outlet 46, and there are two sets of support plates 44, which are arranged diagonally. By setting the support plates 44, the phenomenon of relying on manual labor for dust removal operations is greatly reduced, and production efficiency is improved.

[0034] For details regarding the above embodiments, please refer to [link / reference]. Figures 3-5 The limiting tube 41 is connected to the first air outlet 45 and the second air outlet 46, and the support plate 44 is fixedly connected to the first positioning plate 42 and the second positioning plate 43. The support plate 44 also limits the position of the first positioning plate 42 and the second positioning plate 43, thereby improving the stability of the first positioning plate 42 and the second positioning plate 43 on the inner wall of the device housing 1.

[0035] For details regarding the above embodiments, please refer to [link / reference]. Figure 4 , Figure 5 The support plate 44 is attached to the corner of the inner wall of the device housing 1, and the first positioning plate 42 and the second positioning plate 43 are located at both ends of the heat pipe assembly. The support plate 44 facilitates the cleaning of ash at the corner of the inner wall of the device housing 1, reducing the phenomenon of ash accumulation in the boiler.

[0036] For details regarding the above embodiments, please refer to [link / reference]. Figures 1-3 The device housing 1 has mounting ports 3 at both ends, and one end of the mounting port 3 can be connected to the dust collection component to adsorb dust on the inner wall of the device housing 1 and effectively collect dust.

[0037] For details regarding the above embodiments, please refer to [link / reference]. Figure 1 The outer wall of the device housing 1 is fixedly provided with a slot, and a limiting tube 41 is sleeved in the slot to limit the position of the limiting tube 41, thereby improving the stability of the limiting tube 41 during the gas transmission process.

[0038] Second embodiment: Please refer to Figures 3-5 The difference between Embodiment 2 and Embodiment 1 is that, while retaining the features of Embodiment 1, the diameter of the second air outlet 46 is increased, thereby increasing the air outlet efficiency of the second air outlet 46. This allows for targeted cleaning of the corners and edges of the inner wall of the device housing 1, effectively improving the working efficiency of the cleaning component 4.

[0039] In practical operation, this utility model is as follows: When a certain amount of dust accumulates inside the boiler during boiler use, affecting the heat exchange efficiency of the device, first connect the connection end of the externally driven blower to the air inlet 40, then open the solenoid valve at one end of the air inlet 40, supply air to the limiting tube 41 through the air inlet 40, thereby causing the first positioning plate 42 and the second positioning plate 43 to blow air onto the inner wall of the device housing 1. At the same time, the support plates 44 at both ends of the first positioning plate 42 and the second positioning plate 43 also blow air onto the corners of the inner wall of the device housing 1, thereby cleaning the inner wall of the device housing 1 from multiple angles, reducing the phenomenon of dust accumulation on the surface of the heat pipe, and effectively improving the heat exchange efficiency of the device. Secondly, a dust suction component is set on the outer wall of the device housing 1 and at the bottom of the installation port 3 to adsorb the dust on the inner wall of the device housing 1, effectively collecting the dust and reducing the dust flying on the inner wall of the device housing 1. Furthermore, the diameter of the second air outlet 46 is larger than that of the first air outlet 45, which effectively improves the air outlet efficiency of the second air outlet 46, thereby reducing the accumulation of dust in the corners of the device housing 1 and improving the working efficiency of the device.

[0040] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not intended to limit the invention. The specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and spirit of the present invention, provided that such modifications, substitutions, and variations are within the scope of the claims of the present invention and are protected by patent law.

Claims

1. A boiler flue heat pipe energy-saving device, comprising a device housing (1), characterized in that: The outer wall of the device housing (1) is provided with a guide pipe (5) and a connecting medium end (2), and one end of the guide pipe (5) is provided with a cleaning component (4) for cleaning the inner wall of the device housing (1). The cleaning component (4) includes a first positioning plate (42), a second positioning plate (43) and a support plate (44). Both ends of the first positioning plate (42) and the second positioning plate (43) are equipped with support plates (44), and one end of the first positioning plate (42) and the second positioning plate (43) is also provided with a limit tube (41). One end of the limit tube (41) is provided with an air inlet (40).

2. The boiler flue heat pipe energy-saving device according to claim 1, characterized in that: A solenoid valve is provided at one end of the air inlet (40) near the limiting tube (41), and the solenoid valve is sleeved on the outer wall of the air inlet (40).

3. The boiler flue heat pipe energy-saving device according to claim 1, characterized in that: The bottom of the first positioning plate (42) is provided with a first air outlet (45), and the top of the second positioning plate (43) is also provided with a first air outlet (45).

4. The boiler flue heat pipe energy-saving device according to claim 1, characterized in that: The outer wall of the support plate (44) is provided with a second air outlet (46), and there are two sets of support plates (44), and the two sets of support plates (44) are arranged diagonally.

5. The boiler flue heat pipe energy-saving device according to claim 1, characterized in that: The limiting tube (41) is connected to the first air outlet (45) and the second air outlet (46), and the support plate (44) is fixedly connected to the first positioning plate (42) and the second positioning plate (43).

6. The boiler flue heat pipe energy-saving device according to claim 1, characterized in that: The support plate (44) is attached to the corner of the inner wall of the device housing (1), and the first positioning plate (42) and the second positioning plate (43) are located at both ends of the heat pipe assembly.

7. The boiler flue heat pipe energy-saving device according to claim 1, characterized in that: The device housing (1) has mounting ports (3) at both ends, and one end of the mounting port (3) can be connected to the vacuuming assembly.

8. The boiler flue heat pipe energy-saving device according to claim 1, characterized in that: The outer wall of the device housing (1) is fixedly provided with a slot, and a limiting tube (41) is sleeved inside the slot.

9. The boiler flue heat pipe energy-saving device according to claim 4, characterized in that: The diameter of the second vent (46) is larger than that of the first vent (45), and the second vent (46) is arranged perpendicular to the first vent (45).