Cooling device for the production of a smelting flux

Abstract

The utility model discloses a cooling device is prepared with flux smelting flux recovery box, cooling guide plate adjusting mechanism, the top fixedly connected with the partition of flux recovery box one side inner wall, the flux recovery box other two sides inner wall near the top one side all fixedly connected with the air baffle no.

Description

Technical Field

[0001] This utility model relates to the field of flux cooling processing, and in particular to a cooling device for preparing molten flux. Background Technology

[0002] The fundamental purpose of flux cooling is to restore the hot and used flux to a stable and efficient state for reuse. Using flux cooled to room temperature ensures that the electrical parameters of each weld are consistent with the preset process, thereby ensuring uniform and stable weld penetration, reinforcement, and other dimensions. In addition, it can eliminate the risk of burns to operators and prevent thermal aging damage to recycling equipment, hoses, and storage tanks caused by high temperatures.

[0003] However, the existing cooling device for preparing molten flux still has some problems in practical use: when using the cooling device to cool and prepare flux, the flux type and welding specifications are different, resulting in high flux recovery temperature, but fixed air resistance and insufficient cooling air volume, leading to low cooling efficiency, making it difficult to meet the cooling requirements under different working conditions, and affecting the performance of flux and subsequent use effect. Utility Model Content

[0004] This invention provides a cooling device for preparing molten flux to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A cooling device for preparing molten flux includes a flux recovery box and a cooling guide plate adjustment mechanism. A partition plate is fixedly connected to the top of one inner wall of the flux recovery box, and air guide plates are fixedly connected to the top of the other two inner walls of the flux recovery box. A cooling acceleration mechanism is provided on the top of one side of the flux recovery box.

[0007] The cooling guide plate adjustment mechanism includes an electric push rod, one end of which is fixedly connected to an adjustment block. Both ends of the adjustment block are rotatably connected to a rotating rod via a rotating shaft. One end of the rotating rod is rotatably connected to a limit slider. One side of the limit slider is slidably connected to a support groove plate. The lower end of the limit slider is fixedly connected to a second air guide plate.

[0008] As a further improvement to this technical solution: the cooling acceleration mechanism includes a connecting support plate, which is fixed to the top of the side of the connecting support plate. A stepper motor is fixedly connected to the middle of the upper end of the connecting support plate through a through hole, and a cooling fan blade is fixedly connected to the output end of the stepper motor.

[0009] As a further improvement to this technical solution: the surface of the electric push rod is fixedly connected to one side of the upper end of the flux recovery box through a through hole, and a columnar ventilation cylinder is fixedly connected to the middle of the inner walls of the other two sides of the flux recovery box through a through hole.

[0010] As a further improvement to this technical solution: a telescopic adjustment rod is fixedly connected to one side of the lower end of the flux recovery box, a connecting support plate two is fixedly connected to one end of the telescopic adjustment rod, an adjusting bolt is threadedly connected to one end of the connecting support plate two through a screw hole, and a bottom plug is fixedly connected to the upper end of the adjusting bolt.

[0011] As a further improvement to this technical solution: a conveying pipe is fixedly connected to the top of the front of the flux recovery box through a through hole, and a device base is fixedly connected to the bottom of the surface of the flux recovery box.

[0012] As a further improvement to this technical solution: a side-reinforcing steel frame is fixedly connected to the top of the device base surface, one end of the side-reinforcing steel frame is fixedly connected to the side of the flux recovery box near the columnar ventilation tube in the middle of the surface, and a flux receiving plate is fixedly connected to the lower end of the device base.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] With the installation of cooling guide plate adjustment mechanism, flux recovery box and other structures, the second air guide plate is set between the inner wall of the adjustable flux recovery box and the partition plate. By changing the gap of the second air guide plate, the resistance characteristics and airflow distribution of the air duct between the inner wall of the adjustable flux recovery box and the partition plate are adjusted in real time to meet the flux recovery requirements of different specifications, ensure the uniformity of the cooling process and improve the cooling effect.

[0015] The above description is merely an overview of the technical solution of this utility model. In order to better understand the technical means of this utility model and to implement it according to the contents of the specification, the preferred embodiments of this utility model are described in detail below with reference to the accompanying drawings. The specific implementation methods of this utility model are given in detail in the following embodiments and their accompanying drawings. Attached Figure Description

[0016] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0017] Figure 1 This is a schematic diagram of the structure of a cooling device for preparing molten flux according to the present invention;

[0018] Figure 2This is a front-view split-structure diagram of a cooling device for preparing molten flux proposed in this utility model;

[0019] Figure 3 This is a top-view, disassembled structural diagram of a cooling device for preparing molten flux according to the present invention;

[0020] Figure 4 This is a schematic cross-sectional view of the flux recovery box of a cooling device for preparing molten flux proposed in this utility model;

[0021] Figure 5 This is a schematic diagram showing the disassembled structure of the cooling guide plate adjustment mechanism of the cooling device for preparing molten flux proposed in this utility model;

[0022] Figure 6 This is a schematic diagram showing the disassembled structure of the cooling acceleration mechanism of a cooling device for preparing molten flux according to this utility model.

[0023] The attached diagram lists the components represented by each number as follows:

[0024] 1. Flux recovery box;

[0025] 2. Cooling guide plate adjustment mechanism; 201. Electric push rod; 202. Adjusting block; 203. Rotating rod; 204. Limiting slider; 205. Support groove plate; 206. Second air guide plate;

[0026] 3. Partition plate; 4. Air guide plate 1;

[0027] 5. Cooling acceleration mechanism; 501. Connecting support plate 1; 502. Stepper motor; 503. Cooling fan blades;

[0028] 6. Columnar ventilation duct; 7. Telescopic adjustment rod; 8. Connecting support plate II; 9. Adjusting bolt; 10. Bottom plug; 11. Material conveying pipe; 12. Device base; 13. Side reinforcement steel frame; 14. Flux receiving plate. Detailed Implementation

[0029] The principles and features of this utility model are described below with reference to the accompanying drawings. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of this utility model will become clearer from the following description and claims. It should be noted that the drawings are all in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.

[0030] Please see Figures 1-6In this embodiment of the present invention, a cooling device for preparing molten flux includes a flux recovery box 1 and a cooling guide plate adjustment mechanism 2. A partition plate 3 is fixedly connected to the top of one inner wall of the flux recovery box 1, and air guide plates 4 are fixedly connected to the other two inner walls of the flux recovery box 1 near the top. A cooling acceleration mechanism 5 is provided on the top of one side of the flux recovery box 1.

[0031] The cooling guide plate adjustment mechanism 2 includes an electric push rod 201. One end of the electric push rod 201 is fixedly connected to an adjustment block 202. Both ends of the adjustment block 202 are rotatably connected to a rotating rod 203 via a rotating shaft. One end of the rotating rod 203 is rotatably connected to a limiting slider 204. One side of the limiting slider 204 is slidably connected to a support groove plate 205. The lower end of the limiting slider 204 is fixedly connected to a second air guide plate 206.

[0032] The partition plate 3 divides the airflow at the top opening of the flux recovery box 1 into two parts, and together with the air guide plates 4 set on both sides of the inner wall of the flux recovery box 1, the airflow can be more evenly distributed throughout the internal space of the flux recovery box 1. This design can not only improve the cooling efficiency, but also effectively avoid local overheating caused by uneven airflow.

[0033] In addition, the angle of the air guide plate 4 has been precisely calculated, which can reduce the energy loss caused by wind resistance while ensuring smooth airflow, and provide a more reliable guarantee for the cooling process in the preparation of flux.

[0034] The limiting slider 204 is adapted to the groove opened on the support plate 205. The limiting slider 204 slides smoothly in the groove of the support plate 205, ensuring the flexibility and stability of the entire cooling guide plate adjustment mechanism 2. Through this design, the limiting slider 204 can effectively avoid the position displacement problem caused by mechanical vibration or external force interference, thereby improving the smoothness of the sliding limiting slider 204.

[0035] Please see Figure 6 The cooling acceleration mechanism 5 includes a connecting support plate 501, which is fixed to the top of one side of the connecting support plate 501. A stepper motor 502 is fixedly connected to the middle of the upper end of the connecting support plate 501 through a through hole. A cooling fan blade 503 is fixedly connected to the output end of the stepper motor 502.

[0036] Cooling fan blades 503 are deployed on top of flux recovery box 1. With this arrangement, cooling fan blades 503 can effectively introduce external cold air into the inside of flux recovery box 1, thereby accelerating the dissipation of heat inside the box. This design avoids the airflow turbulence problem that may occur in traditional cooling methods and ensures the uniformity and consistency of the cooling process.

[0037] Please see Figures 1-4 The surface of the electric push rod 201 is fixedly connected to one side of the upper end of the flux recovery box 1 through a through hole, and the middle of the inner walls on the other two sides of the flux recovery box 1 is fixedly connected to a columnar ventilation cylinder 6 through a through hole.

[0038] The columnar ventilation duct 6 is deployed on both sides of the flux recovery box 1. During the ventilation process, the design of the columnar ventilation duct 6 can effectively promote air circulation. Through this structure, fresh air from the outside can smoothly enter the inside of the flux recovery box 1, while the hot air inside the flux recovery box 1 is quickly discharged.

[0039] One end of the cylindrical ventilation duct 6 has a ventilation hole, which has a significant effect on filtering impurities in the hot air. It intercepts the tiny particles and impurities carried in the hot air from flowing out of the flux recovery box 1, thereby ensuring the cleanliness of the exhaust air and effectively avoiding pollution to the surrounding environment. The design of the ventilation hole also fully considers the balance between filtration efficiency and airflow, which can effectively intercept impurities without significantly hindering the normal flow of air, ensuring that the cooling process continues to be stable.

[0040] Please see Figures 1-2 4. A telescopic adjustment rod 7 is fixedly connected to one side of the lower end of the flux recovery box 1. A connecting support plate 2 8 is fixedly connected to one end of the telescopic adjustment rod 7. An adjusting bolt 9 is threadedly connected to one end of the connecting support plate 2 8 through a screw hole. A bottom plug 10 is fixedly connected to the upper end of the adjusting bolt 9.

[0041] The bottom plug 10 can be adjusted to rotate upwards by adjusting the screw hole opened on the connecting support plate 2 8 through the adjusting bolt 9, so that the bottom plug 10 blocks the bottom discharge port of the flux recovery box 1. In this way, the discharge process of the material in the flux recovery box 1 can be flexibly controlled, ensuring that the discharge can be stopped in time when needed, avoiding material waste or unnecessary leakage.

[0042] The bottom plug 10 is designed to fit tightly against the inner wall of the discharge port, providing excellent sealing performance and effectively preventing flux from leaking during the cooling process and affecting the cleanliness of the operating environment.

[0043] Please see Figures 1-3 The top of the front of the flux recovery box 1 is fixedly connected to a conveying pipe 11 through a through hole, and the bottom of the surface of the flux recovery box 1 is fixedly connected to a device base 12.

[0044] The design of the feed pipe 11 can effectively improve the flux conveying efficiency. Its interior is made of a smooth material to reduce the frictional resistance of the material during the conveying process, thereby ensuring the smooth flow of the flux.

[0045] The device base 12 provides a fixed support for the bottom of the flux recovery box 1, which can effectively bear the weight of the flux recovery box 1 and its internal materials, and prevent the flux recovery box 1 from shifting due to vibration or external force.

[0046] Please see Figures 1-3 A side-reinforcing steel frame 13 is fixedly connected to the top of the surface of the device base 12. One end of the side-reinforcing steel frame 13 is fixedly connected to the side of the flux recovery box 1 near the columnar ventilation tube 6 in the middle of the surface. A flux receiving plate 14 is fixedly connected to the lower end of the device base 12.

[0047] The side-mounted reinforcing steel frame 13 serves as the intermediate connection structure between the device base 12 and the flux recovery box 1. The design of the side-mounted reinforcing steel frame 13 enhances the stability of the overall structure and can effectively disperse the stress generated in the flux recovery box 1 during use.

[0048] The flux receiving plate 14 can collect and store flux when the bottom stopper 10 is removed and the solidified flux comes out of the outlet. One end of the flux receiving plate 14 is provided with a ramp, which forms a controllable and centralized channel. When the flux is moved into the collection bucket, the flux will slide into the collection bucket in an orderly and streamed manner along the ramp, and the flow rate is easy to control.

[0049] The working principle of this utility model is as follows:

[0050] First, flux flows into flux recovery box 1 through feed pipe 11. When the amount of flux is sufficient, stepper motor 502 drives cooling fan blades 503 to blow cold air into the top opening of flux recovery box 1. Electric push rod 201 is driven to extend and retract. Adjusting block 202 is driven to move up and down vertically. At the same time, rotating rod 203 and limit slider 204 slide horizontally left and right in support groove plate 205. The position of air guide plate 206 also changes at the same time.

[0051] Secondly, the air duct between flux recovery box 1 and partition plate 3 is interfered with by air guide plate 206. In actual operation, the user can flexibly adjust the state of air guide plate 206 according to factors such as the type and quantity of flux and ambient temperature, and adjust the resistance characteristics and airflow distribution of the entire air duct in real time to achieve the best cooling effect.

[0052] Finally, guided by the airflow of the air guide plate 4, the cooling airflow can carry away the heat of the flux at the bottom of the flux recovery box 1, and the hot air flows out from the columnar ventilation duct 6. In this process, the design of the columnar ventilation duct 6 not only facilitates the discharge of hot air, but also effectively prevents impurities from flowing out of the flux recovery box 1, avoiding pollution. Open the bottom plug 10 to allow the solidified flux to flow from the bottom of the flux recovery box 1 to the flux receiving plate 14, waiting for subsequent collection.

[0053] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or equivalent variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are considered equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.

Claims

1. A cooling device for preparing molten flux, comprising a flux recovery tank (1) and a cooling guide plate adjustment mechanism (2), characterized in that: A partition plate (3) is fixedly connected to the top of one side inner wall of the flux recovery box (1), and a guide plate (4) is fixedly connected to the other two sides inner walls of the flux recovery box (1) near the top. A cooling acceleration mechanism (5) is provided on the top of one side of the flux recovery box (1). The cooling guide plate adjustment mechanism (2) includes an electric push rod (201), one end of which is fixedly connected to an adjustment block (202). The two ends of the adjustment block (202) are rotatably connected to a rotating rod (203) via a rotating shaft. One end of the rotating rod (203) is rotatably connected to a limiting slider (204). One side of the limiting slider (204) is slidably connected to a support groove plate (205). The lower end of the limiting slider (204) is fixedly connected to a second air guide plate (206).

2. The cooling device for preparing smelting flux according to claim 1, characterized in that, The cooling acceleration mechanism (5) includes a connecting support plate (501), which is fixed to the top of one side of the connecting support plate (501). A stepper motor (502) is fixedly connected to the middle of the upper end of the connecting support plate (501) through a through hole. A cooling fan blade (503) is fixedly connected to the output end of the stepper motor (502).

3. The cooling device for preparing smelting flux according to claim 1, characterized in that, The surface of the electric push rod (201) is fixedly connected to one side of the upper end of the flux recovery box (1) through a through hole, and the middle of the inner walls on the other two sides of the flux recovery box (1) is fixedly connected to a columnar ventilation cylinder (6) through a through hole.

4. The cooling device for preparing smelting flux according to claim 3, characterized in that, A telescopic adjustment rod (7) is fixedly connected to one side of the lower end of the flux recovery box (1). A connecting support plate (8) is fixedly connected to one end of the telescopic adjustment rod (7). An adjusting bolt (9) is threadedly connected to one end of the connecting support plate (8) through a screw hole. A bottom plug (10) is fixedly connected to the upper end of the adjusting bolt (9).

5. A cooling device for preparing smelting flux according to claim 4, characterized in that, The flux recovery box (1) has a conveying pipe (11) fixedly connected to the top of the front side through a through hole, and a device base (12) is fixedly connected to the bottom of the surface of the flux recovery box (1).

6. A cooling device for preparing smelting flux according to claim 5, characterized in that, A side-reinforcing steel frame (13) is fixedly connected to the top of the device base (12). One end of the side-reinforcing steel frame (13) is fixedly connected to the side of the flux recovery box (1) near the columnar ventilation tube (6) in the middle of the surface. A flux receiving plate (14) is fixedly connected to the lower end of the device base (12).

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