Energy-saving split double-layer roller kiln

Abstract

The utility model relates to the technical field of roller kiln provides an energy -conserving type split type double -deck roller kiln, including roller kiln main part, the inside installation of roller kiln main part has double -deck conveying roller, the outer wall of double -deck conveying roller is installed with the deviation rectification mechanism, the deviation rectification mechanism includes the support frame fixed mounting in the outer wall of double -deck conveying roller, the inside of support frame is provided with the guide groove, the outer wall fixed connection of support frame has drive motor, the output shaft of drive motor is fixedly connected with the bidirectional screw rod through the shaft coupling, the outer wall swing joint of bidirectional screw rod has the movable block, the inside of movable block is provided with the thread groove. The utility model discloses through starting drive motor, can make bidirectional screw rod rotate, make movable block remove, make the deviation rectification board move towards or back to, play the effect of being convenient for to the ceramic material and guiding deviation, thereby promotes the quality of heating treatment to the ceramic material.

Description

Technical Field

[0001] This utility model relates to the field of roller kiln technology, and in particular to an energy-saving split-type double-layer roller kiln. Background Technology

[0002] In the fields of ceramics, electronic ceramics, and new energy materials (such as lithium-ion battery cathode materials and solid electrolytes), high-temperature sintering is the core process for material forming and performance optimization. As a continuous high-temperature heat treatment equipment, roller kiln has become a key production equipment in this industry due to its advantages such as high degree of automation, good sintering uniformity, and stable production efficiency.

[0003] Existing energy-saving split-type double-layer roller kilns are inconvenient to guide and correct the material conveyed on the rollers during use, causing the material to deviate to one side of the roller kiln during conveyance, thus affecting the uniformity of its heating. Utility Model Content

[0004] The purpose of this invention is to provide an energy-saving split-type double-layer roller kiln to solve the problem that existing energy-saving split-type double-layer roller kilns are inconvenient for guiding and correcting the materials conveyed on the rollers.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: an energy-saving split-type double-layer roller kiln, including a roller kiln body;

[0006] The main body of the roller kiln is equipped with a double-layer conveyor roller, and the outer wall of the double-layer conveyor roller is equipped with a correction mechanism.

[0007] The correction mechanism includes a support frame fixedly installed on the outer wall of the double-layer conveyor roller conveyor. The support frame has a guide groove inside. A drive motor is fixedly connected to the outer wall of the support frame. The output shaft of the drive motor is fixedly connected to a double-acting lead screw through a coupling. A movable block is movably connected to the outer wall of the double-acting lead screw. A threaded groove is opened inside the movable block. A guide block is fixedly connected to the top of the movable block. A correction plate is fixedly connected to the bottom of the movable block.

[0008] Preferably, the bidirectional lead screw and the support frame form a rotating structure, and the bidirectional lead screw is threadedly connected to the movable block through a threaded groove, so that the bidirectional lead screw can rotate to drive the movable block to move.

[0009] Preferably, the guide block forms a sliding structure with the support frame through a guide groove, and the guide groove is symmetrically arranged about the central axis of the support frame, so that the guide block can slide along the guide groove.

[0010] Preferably, the guide block is T-shaped and is adapted to the guide groove.

[0011] Preferably, an assembly mechanism is fixedly connected to the top of the roller kiln body. The assembly mechanism includes an exhaust pipe fixedly installed on the top of the roller kiln body. A sealing groove is opened inside the exhaust pipe. A U-shaped frame is fixedly connected to the outer wall of the exhaust pipe. A T-shaped movable rod is movably connected inside the U-shaped frame. A threaded block is movably connected to the outer wall of the T-shaped movable rod. A threaded hole is opened inside the threaded block. A receiving pipe is installed at the output end of the exhaust pipe. A sealing ring is fixedly connected to the bottom of the receiving pipe. A positioning block is fixedly connected to the outer wall of the receiving pipe.

[0012] Preferably, the exhaust pipe is connected to the sealing ring by a sealing groove, and the U-shaped frame and the T-shaped movable rod form a rotating structure, which can make the sealing ring snap into the sealing groove for sealing connection.

[0013] Preferably, the outer wall of the T-shaped movable rod is provided with threads, and the T-shaped movable rod is threadedly connected to the threaded block through a threaded hole, so that the threaded block can rotate and move along the T-shaped movable rod.

[0014] The present invention provides an energy-saving split-type double-layer roller kiln, the advantages of which are:

[0015] By setting up the roller kiln body, double-layer conveyor rollers and correction mechanism, the bidirectional screw can be rotated by starting the drive motor, the movable block can be moved, and the correction plate can be moved towards or away from each other, which can facilitate the guidance and correction of ceramic materials, thereby improving the quality of ceramic materials heat treatment.

[0016] Furthermore, the combined action of the guide block and the guide groove can improve the stability of the movement adjustment of the correction plate;

[0017] Furthermore, the double-layer conveyor rollers can improve the efficiency of conveying ceramic materials, thereby demonstrating the energy-saving effect of the roller kiln body.

[0018] By setting up the main body and assembly mechanism of the roller kiln, the movable receiving pipe is installed on the top of the exhaust pipe. Pulling the T-shaped movable rod can make the T-shaped movable rod rotate along the U-shaped frame and get into the slot of the positioning block. Rotating the threaded block will cause the threaded block to squeeze the positioning block, which can facilitate the tightening and limiting of the exhaust pipe and the receiving pipe, thereby facilitating the discharge of harmful gases generated in the main body of the roller kiln.

[0019] Furthermore, the interlocking action of the sealing ring and the sealing groove can improve the sealing performance of the assembly between the exhaust pipe and the receiving pipe. Attached Figure Description

[0020] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0021] Figure 2 This is a front view structural diagram of the present utility model;

[0022] Figure 3 This is a front view schematic diagram of the correction mechanism of this utility model;

[0023] Figure 4 This is a three-dimensional structural diagram of the movable block of this utility model;

[0024] Figure 5 This is a schematic diagram showing the disassembled assembly mechanism of this utility model.

[0025] The following are the annotations in the attached figures: 1. Main body of the roller kiln; 2. Double-layer conveyor roller; 3. Correction mechanism; 31. Support frame; 32. Guide groove; 33. Drive motor; 34. Two-way lead screw; 35. Movable block; 36. Threaded groove; 37. Guide block; 38. Correction plate; 4. Assembly mechanism; 41. Exhaust pipe; 42. Sealing groove; 43. U-shaped frame; 44. T-shaped movable rod; 45. Threaded block; 46. Threaded hole; 47. Receiving pipe; 48. Sealing ring; 49. Positioning block. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figures 1-5 The present invention provides an energy-saving split-type double-layer roller kiln, including a roller kiln body 1.

[0028] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, a double-layer conveyor roller 2 is installed inside the main body 1 of the roller kiln. A correction mechanism 3 is installed on the outer wall of the double-layer conveyor roller 2. The correction mechanism 3 includes a support frame 31 fixedly installed on the outer wall of the double-layer conveyor roller 2. A guide groove 32 is opened inside the support frame 31. A drive motor 33 is fixedly connected to the outer wall of the support frame 31. A bidirectional lead screw 34 is fixedly connected to the output shaft of the drive motor 33 through a coupling. A movable block 35 is movably connected to the outer wall of the bidirectional lead screw 34. A threaded groove 36 is opened inside the movable block 35. A guide block 37 is fixedly connected to the top of the movable block 35. A correction plate 38 is fixedly connected to the bottom of the movable block 35. The bidirectional lead screw 34 and the support frame 31 form a rotating structure. The bidirectional lead screw 34 is threadedly connected to the movable block 35 through the threaded groove 36. The guide block 37 forms a sliding structure with the support frame 31 through the guide groove 32. The guide groove 32 is symmetrically arranged about the central axis of the support frame 31. The guide block 37 is T-shaped and is adapted to the guide groove 32.

[0029] By placing the ceramic material on the double-layer conveyor roller 2 and starting the double-layer conveyor roller 2, the ceramic material can be conveyed. Starting the drive motor 33 can rotate the bidirectional lead screw 34. Since the bidirectional lead screw 34 is threadedly connected to the movable block 35 through the threaded groove 36, the movable block 35 can be moved, which drives the guide block 37 to slide along the guide groove 32, so that the correction plates 38 move towards or away from each other. When the ceramic material comes into contact with the two correction plates 38, the ceramic material can be guided and corrected.

[0030] Reference Figure 1 and Figure 5 As shown, an assembly mechanism 4 is fixedly connected to the top of the roller kiln body 1. The assembly mechanism 4 includes an exhaust pipe 41 fixedly installed on the top of the roller kiln body 1. A sealing groove 42 is opened inside the exhaust pipe 41. A U-shaped frame 43 is fixedly connected to the outer wall of the exhaust pipe 41. A T-shaped movable rod 44 is movably connected inside the U-shaped frame 43. A threaded block 45 is movably connected to the outer wall of the T-shaped movable rod 44. A threaded hole 46 is opened inside the threaded block 45. A receiving pipe 47 is installed at the output end of the exhaust pipe 41. A sealing ring 48 is fixedly connected to the bottom of the receiving pipe 47. A positioning block 49 is fixedly connected to the outer wall of the receiving pipe 47. The exhaust pipe 41 is engaged with the sealing ring 48 through the sealing groove 42. The U-shaped frame 43 and the T-shaped movable rod 44 form a rotating structure. The outer wall of the T-shaped movable rod 44 is provided with threads. The T-shaped movable rod 44 is threadedly connected to the threaded block 45 through the threaded hole 46.

[0031] By moving the receiving pipe 47, the sealing ring 48 is inserted into the sealing groove 42 inside the exhaust pipe 41. Pulling the T-shaped movable rod 44 allows it to rotate along the U-shaped frame 43 and engage in the slot of the positioning block 49. Rotating the threaded block 45, which is threadedly connected to the T-shaped movable rod 44 through the threaded hole 46, allows the threaded block 45 to move along the T-shaped movable rod 44, thereby squeezing the positioning block 49 and tightening the exhaust pipe 41 and the receiving pipe 47 to a limit position.

[0032] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An energy-saving split-type double-layer roller kiln, comprising a roller kiln body (1); Its features are: The roller kiln body (1) is equipped with a double-layer conveyor roller (2) inside, and a correction mechanism (3) is installed on the outer wall of the double-layer conveyor roller (2). The correction mechanism (3) includes a support frame (31) fixedly installed on the outer wall of the double-layer conveyor roller (2). The support frame (31) has a guide groove (32) inside. The outer wall of the support frame (31) is fixedly connected to a drive motor (33). The output shaft of the drive motor (33) is fixedly connected to a double-acting screw (34) through a coupling. The outer wall of the double-acting screw (34) is movably connected to a movable block (35). The movable block (35) has a threaded groove (36) inside. The top of the movable block (35) is fixedly connected to a guide block (37). The bottom of the movable block (35) is fixedly connected to a correction plate (38).

2. The energy-saving split-type double-layer roller kiln according to claim 1, characterized in that: The bidirectional lead screw (34) and the support frame (31) form a rotating structure, and the bidirectional lead screw (34) is threadedly connected to the movable block (35) through the threaded groove (36).

3. The energy-saving split-type double-layer roller kiln according to claim 1, characterized in that: The guide block (37) forms a sliding structure with the support frame (31) through the guide groove (32), and the guide groove (32) is symmetrically arranged with respect to the central axis of the support frame (31).

4. The energy-saving split-type double-layer roller kiln according to claim 1, characterized in that: The guide block (37) is T-shaped and is adapted to the guide groove (32).

5. The energy-saving split-type double-layer roller kiln according to claim 1, characterized in that: An assembly mechanism (4) is fixedly connected to the top of the main body (1) of the roller kiln. The assembly mechanism (4) includes an exhaust pipe (41) fixedly installed on the top of the main body (1) of the roller kiln. A sealing groove (42) is provided inside the exhaust pipe (41). A U-shaped frame (43) is fixedly connected to the outer wall of the exhaust pipe (41). A T-shaped movable rod (44) is movably connected inside the U-shaped frame (43). A threaded block (45) is movably connected to the outer wall of the T-shaped movable rod (44). A threaded hole (46) is provided inside the threaded block (45). A receiving pipe (47) is installed at the output end of the exhaust pipe (41). A sealing ring (48) is fixedly connected to the bottom of the receiving pipe (47). A positioning block (49) is fixedly connected to the outer wall of the receiving pipe (47).

6. The energy-saving split-type double-layer roller kiln according to claim 5, characterized in that: The exhaust pipe (41) is engaged with the sealing ring (48) through the sealing groove (42), and the U-shaped frame (43) and the T-shaped movable rod (44) form a rotating structure.

7. An energy-saving split-type double-layer roller kiln according to claim 5, characterized in that: The outer wall of the T-shaped movable rod (44) is provided with threads, and the T-shaped movable rod (44) is threadedly connected to the threaded block (45) through the threaded hole (46).

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