A sinter distribution device

CN224757532UActive Publication Date: 2026-09-15XINJIANG KUNLUN STEEL CO LTD
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Patent Information

Application Number
CN202522024706.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-19
Publication Date
2026-09-15
Estimated Expiration
2035-09-19

AI Technical Summary

Technical Problem

[0004]然而,上述布料装置在实际使用过程中,耙钉与物料直接接触,长期承受物料的冲刷与摩擦,导致耙钉磨损,影响使用寿命

Benefits of technology

[0015] Compared with the prior art, this utility model provides a detachable contact block on the side of the rake nail that contacts the material. This contact block becomes the part that directly bears the friction and impact of the material, effectively avoiding wear on the rake nail body and extending the service life of the rake nail. When the contact block is worn, it can be disassembled and replaced separately without replacing the entire rake nail or the rake crossbar, thus reducing costs.

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Abstract

The application provides a sinter distributing device, relates to the distributing technical field, and comprises a distributing frame and a plurality of roller distributors which are obliquely arranged on the distributing frame. The distributing frame is provided with a distributing rake. The distributing rake comprises a rake horizontal rod, a plurality of rake nails and a plurality of material contact blocks. The rake horizontal rod is arranged on the distributing frame. The plurality of rake nails are arranged at intervals along the length direction of the rake horizontal rod. The material contact blocks correspond to the rake nails one by one. The material contact blocks are detachably arranged on the side of the rake nails which is in contact with the material. Compared with the prior art, the detachable material contact blocks are arranged on the side of the rake nails which is in contact with the material, so that the material contact blocks become the components which directly bear the friction and impact of the material, the abrasion of the rake nail body is effectively avoided, and the service life of the rake nail is prolonged. When the material contact blocks are abraded, the material contact blocks can be individually replaced without replacing the whole rake nail or the rake horizontal rod, so that the cost is reduced.
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Description

Technical Field

[0001] This application relates to the field of fabric technology, and more specifically, to a sintered ore fabrication device. Background Technology

[0002] In the iron and steel metallurgical industry, sintered ore is the main raw material for blast furnace ironmaking, and its quality directly affects the blast furnace smelting efficiency and pig iron quality. The sintering process is a key link in sintering production. The uniformity of the charge, the permeability of the charge layer, and the rationality of the particle size distribution of the material have a decisive impact on the sufficiency of the subsequent sintering reaction and the strength and reducibility of the sintered ore.

[0003] Patent CN205245797U discloses a sintering machine material distribution device, including a circular roller distributor, a multi-roller distributor, and a flat plate mounted on a distribution frame; it also includes a distribution rake, which is mounted on the distribution frame and located between the circular roller distributor, the multi-roller distributor, and the flat plate; the distribution rake includes a rake crossbar and two or more rake spikes spaced apart along the length of the rake crossbar, the lower end of the rake spikes not higher than the lower edge of the flat plate. The distribution rake can distribute the material pile in front of it to the material-deficient area, improving the material distribution state and ensuring that the density of the mixture is approximately the same along the width and length of the trolley, thereby achieving a basically consistent vertical combustion speed during sintering and avoiding localized raw material or premature sintering in the sintered ore layer; moreover, the distribution rake also has a loosening effect, giving the mixture layer good air permeability and improving the quality of the sintered ore.

[0004] However, in actual use, the rake nails of the above-mentioned fabric feeding device are in direct contact with the material and are subjected to the scouring and friction of the material for a long time, which causes the rake nails to wear and affect their service life. Summary of the Invention

[0005] The purpose of this application is to provide a sintered ore feeding device that can solve the technical problems raised in the background art.

[0006] This application provides a sintering ore feeding device, including a feeding frame and a multi-roller feeder inclinedly arranged on the feeding frame. The feeding frame is provided with a feeding rake, which includes a rake crossbar, multiple rake spikes and multiple material contact blocks. The rake crossbar is arranged on the feeding frame, and the multiple rake spikes are spaced apart along the length direction of the rake crossbar. The material contact blocks correspond one-to-one with the rake spikes, and the material contact blocks are detachably arranged on the side of the rake spikes that contact the material.

[0007] Furthermore, the rake crossbar is provided with a through hole, the material contact block is adapted to the through hole, the top of the material contact block is provided with an anti-detachment part, the material contact block is inserted into the through hole and the anti-detachment part abuts against the top of the rake crossbar.

[0008] Furthermore, the cross-section of the contact block is triangular, with one corner of the triangle facing the direction of material movement.

[0009] Furthermore, the surface of the contact block is coated with a wear-resistant coating.

[0010] Furthermore, the fabric rack is designed with multiple U-shaped placement slots of varying depths at intervals. The rake crossbar is adapted to the U-shaped placement slots, and the end of the rake crossbar is placed in the U-shaped placement slot. The cross-section of the rake crossbar is square.

[0011] Furthermore, the fabric rake has a rotating shaft on the side away from the multi-roller fabric feeder. The rotating shaft is rotatably mounted on the fabric frame. A flat material plate is fixed on the rotating shaft. One end of the rotating shaft passes through the fabric frame and is connected to a disc. The disc has a plurality of first limiting through holes arranged in a circular array. The fabric frame has a second limiting through hole. A pin is inserted through the second limiting through hole and one of the first limiting through holes.

[0012] Furthermore, the side of the flat plate that contacts the material is detachably provided with a wear-resistant liner.

[0013] Furthermore, the upper end of the wear-resistant liner is bent to form a hook, and the wear-resistant liner is hung on the flat plate through the hook. A limiting block is provided on the side of the flat plate away from the wear-resistant liner, and a limiting groove adapted to the limiting block is provided on the hook side of the wear-resistant liner.

[0014] The beneficial effects of this utility model are:

[0015] Compared with the prior art, this utility model provides a detachable contact block on the side of the rake nail that contacts the material. This contact block becomes the part that directly bears the friction and impact of the material, effectively avoiding wear on the rake nail body and extending the service life of the rake nail. When the contact block is worn, it can be disassembled and replaced separately without replacing the entire rake nail or the rake crossbar, thus reducing costs. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this application, the accompanying drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this application and should not be regarded as a limitation of the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 These are schematic diagrams of structures in some embodiments of this application;

[0018] Figure 2This is an exploded view of the fabric rake structure in some embodiments of this application;

[0019] Figure 3 This is an exploded view of the structure of the flat plate and wear-resistant liner in some embodiments of this application;

[0020] The reference numerals in the attached figures are as follows:

[0021] 1. Fabric rack; 2. Multi-roller fabric feeder; 3. Fabric rake; 31. Rake crossbar; 311. Insertion through hole; 32. Rake nail; 33. Material contact block; 331. Anti-detachment part; 4. U-shaped placement groove; 5. Rotating shaft; 6. Flat material plate; 61. Limiting block; 7. Disc; 8. Pin; 9. Wear-resistant liner; 91. Hook; 92. Limiting groove. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.

[0023] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.

[0024] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0025] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this application is in use. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0026] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0027] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances. Specific implementation examples:

[0029] like Figure 1 and Figure 2As shown, this application provides a sintered ore feeding device, including a feeding frame 1 and a multi-roller feeder 2 inclinedly arranged on the feeding frame 1. The multi-roller feeder 2 is prior art and will not be described in detail here. The feeding frame 1 is provided with a feeding rake 3, which includes a rake crossbar 31, multiple rake spikes 32, and multiple contact blocks 33. The rake crossbar 31 is arranged on the feeding frame 1, the multiple rake spikes 32 are spaced apart along the length direction of the rake crossbar 31, and the contact blocks 33 correspond one-to-one with the rake spikes 32. 3. It is detachably mounted on the side of the rake nail 32 that contacts the material; in use, the feeding frame 1 is fixed on the sintering trolley frame in the prior art, and the feeding end of the multi-roller feeder 2 is located below the circular roller feeder in the prior art. In the prior art, the mixture in the sintering machine's feed trough is discharged onto the multi-roller feeder 2 through the circular roller feeder. The rotation of the feeding rollers of the multi-roller feeder 2 increases the speed at which the mixture rolls down, and also causes the mixture to tumble up and down; most of the larger particles in the mixture... The material falls to the lower layer of the sintering trolley at a relatively fast falling speed, while the smaller particles fall to the upper layer through the gap between the rollers of the multi-roller distributor 2 at a relatively slower falling speed. This forms a mixed material layer on the sintering trolley with larger particles at the bottom and smaller particles at the top. As the sintering trolley operates, the rakes 3 on the distribution frame 1 simultaneously participate in the material distribution operation. The detachable contact blocks 33 on the rake 32 directly act on the material, using their pushing and dispersing action to eliminate localized accumulation in the material flow, adjust the flatness and density distribution of the material layer, and improve the sintering effect. Compared with existing technologies, by setting detachable contact blocks 33 on the contact side of the rake 32, the contact blocks 33 become the components that directly bear the friction and impact of the material, effectively avoiding wear on the rake 32 itself and extending its service life. When the contact blocks 33 wear out, they can be disassembled and replaced individually, without replacing the entire rake 32 or the rake crossbar 31, thus reducing costs.

[0030] like Figure 2 As shown, the rake crossbar 31 is provided with a through hole 311, and the material contact block 33 is adapted to the through hole 311. The top of the material contact block 33 is provided with an anti-detachment part 331. The material contact block 33 is inserted into the through hole 311 and the anti-detachment part 331 abuts against the top of the rake crossbar 31. The cross section of the material contact block 33 is triangular, and one corner of the material contact block 33 faces the direction of material movement. The matching design of the through hole 311 and the anti-detachment part 331 not only ensures the firmness of the installation of the material contact block 33 and prevents it from falling off under the impact of the material, but also simplifies the disassembly and assembly process of the material contact block 33 and facilitates the quick replacement of worn parts. The triangular cross section of the material contact block 33, with its pointed corner facing the direction of material movement, reduces the impact force and frictional wear of the material on the material contact block 33 and extends the service life of the material contact block 33.

[0031] like Figure 1 and Figure 2As shown, the surface of the contact block 33 is coated with a wear-resistant coating. The wear-resistant coating can reduce the wear of the contact block 33 caused by material friction and impact, and extend the replacement cycle of the contact block 33. The wear-resistant coating can be an alumina ceramic coating, a tungsten carbide ceramic coating, etc.

[0032] like Figure 1 As shown, the fabric rack 1 is designed with multiple U-shaped placement slots 4 of varying depths. The rake crossbar 31 is adapted to the U-shaped placement slots 4, with the end of the rake crossbar 31 placed inside the U-shaped placement slot 4. The cross-section of the rake crossbar 31 is square. The design of the U-shaped placement slots 4 of varying depths allows the height of the rake crossbar 31 to be adjusted by selecting different slot positions, flexibly adapting to different fabric laying conditions and improving the versatility of the device. The square cross-section of the rake crossbar 31, in conjunction with the U-shaped placement slots 4, can effectively prevent the rake crossbar 31 from rotating or shifting during operation, ensuring the stability of the action direction of the contact block 33. At the same time, the placement installation structure simplifies the disassembly and assembly process of the rake crossbar 31, making maintenance and adjustment easier.

[0033] like Figure 1 and Figure 3 As shown, a rotating shaft 5 is provided on the side of the fabric rake 3 away from the multi-roller fabric feeder 2. The rotating shaft 5 is rotatably mounted on the fabric frame 1. A flat material plate 6 is fixed on the rotating shaft 5. One end of the rotating shaft 5 passes through the fabric frame 1 and is connected to a disc 7. The disc 7 has multiple first limiting through holes arranged in a ring array. The fabric frame 1 has a second limiting through hole. A pin 8 is inserted through the second limiting through hole and one of the first limiting through holes. The cooperation between the rotating shaft 5, the disc 7, the limiting through holes, and the pin 8 realizes the flexible adjustment and stable fixation of the angle of the flat material plate 6. The posture of the flat material plate 6 can be adjusted according to the material layer thickness requirements to improve the flatness of the material layer. The design of the first limiting through holes in the ring array provides multiple angle selections to meet the needs of different working conditions. The pin 8 fixing method is simple to operate and facilitates quick angle adjustment and locking.

[0034] like Figure 1 and Figure 3 As shown, the side of the flat plate 6 that contacts the material is detachably equipped with a wear-resistant liner 9. When the flat plate 6 is used to level the material layer, the wear-resistant liner 9 is in direct contact with the material and bears the friction and impact of the material, so that the flat plate 6 body is protected from direct wear by the material and the service life of the flat plate 6 is extended. When the liner is worn, only the liner needs to be replaced, and there is no need to repair or replace the entire flat plate 6.

[0035] like Figure 1 and Figure 3As shown, the upper end of the wear-resistant liner 9 is bent to form a hook 91. The wear-resistant liner 9 is hung on the flat plate 6 through the hook 91. A limiting block 61 is provided on the side of the flat plate 6 away from the wear-resistant liner 9. A limiting groove 92 that matches the limiting block 61 is provided on the side of the hook 91 of the wear-resistant liner 9. By utilizing the suspension effect of the hook 91 and the snap-fit ​​cooperation of the limiting block 61 and the limiting groove 92, the wear-resistant liner 9 can be quickly positioned and firmly fixed on the side of the flat plate 6 that contacts the material. During the process of the flat plate 6 leveling the material layer, the wear-resistant liner 9 can stably withstand the friction and impact of the material without displacement. Moreover, the wear-resistant liner 9 can be firmly connected to the flat plate 6 without additional fasteners, which greatly simplifies the installation and disassembly process of the wear-resistant liner 9 and facilitates the quick replacement of the worn liner.

[0036] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A sintered ore feeding device, characterized in that: The device includes a fabric rack and a multi-roller fabric feeder inclinedly mounted on the fabric rack. The fabric rack is equipped with a fabric rake, which includes a rake crossbar, multiple rake spikes, and multiple material contact blocks. The rake crossbar is mounted on the fabric rack, and the multiple rake spikes are spaced apart along the length of the rake crossbar. Each material contact block corresponds to one of the rake spikes and is detachably mounted on the side of the rake spike that contacts the material.

2. The sintered ore feeding device according to claim 1, characterized in that: The rake crossbar is provided with a through hole, the material contact block is adapted to the through hole, the top of the material contact block is provided with an anti-detachment part, the material contact block is inserted into the through hole and the anti-detachment part abuts against the top of the rake crossbar.

3. A sintered ore feeding device according to claim 2, characterized in that: The material contact block has a triangular cross-section, with one corner of the triangle facing the direction of material movement.

4. A sintered ore feeding device according to claim 2, characterized in that: The surface of the contact block is coated with a wear-resistant coating.

5. A sintered ore feeding device according to claim 1, characterized in that: The fabric rack is designed with multiple U-shaped placement slots of varying depths at intervals. The rake crossbar is adapted to the U-shaped placement slots, and the end of the rake crossbar is placed in the U-shaped placement slot. The cross-section of the rake crossbar is square.

6. A sintered ore feeding device according to claim 1, characterized in that: The fabric rake has a rotating shaft on the side away from the multi-roller fabric feeder. The rotating shaft is rotatably mounted on the fabric frame. A flat material plate is fixed on the rotating shaft. One end of the rotating shaft passes through the fabric frame and is connected to a disc. The disc has a plurality of first limiting through holes arranged in a circular array. The fabric frame has a second limiting through hole. A pin is inserted through the second limiting through hole and one of the first limiting through holes.

7. A sintered ore feeding device according to claim 6, characterized in that: The side of the flat plate that contacts the material is detachably equipped with a wear-resistant liner.

8. A sintered ore feeding device according to claim 7, characterized in that: The upper end of the wear-resistant liner is bent to form a hook, and the wear-resistant liner is hung on the flat plate through the hook. A limiting block is provided on the side of the flat plate away from the wear-resistant liner, and a limiting groove adapted to the limiting block is provided on the hook side of the wear-resistant liner.

Citation Information

Patent Citations

  • Sintering machine distributing device

    CN205245797U