A waste heat recovery and reuse device
Patent Information
- Application Number
- CN202521830445.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-27
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-08-27
AI Technical Summary
[0015] 1. In this utility model, by setting up a recovery insulation box and a heat exchange tube assembly, and utilizing the structure of the recovery insulation box being connected to the air inlet pipe, the airflow containing waste heat can directly enter the interior of the recovery insulation box and directly contact the heat exchange tube assembly for heat exchange. Compared with the problem in the background technology that "the cold water pipe is wrapped around the processing frame, resulting in a long heat conduction path in the middle area", this structure shortens the heat conduction path, reduces heat loss, and effectively improves the waste heat recovery effect.
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Figure CN224757580U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of waste heat recovery technology, and in particular to a waste heat recovery and reuse device. Background Technology
[0002] In many scenarios such as industrial production, energy conversion and daily life, a large amount of airflow containing waste heat is generated. If this waste heat is directly discharged, it will not only cause serious energy waste, but may also cause thermal pollution to the environment, which does not meet the current requirements of energy conservation, emission reduction and sustainable development. Therefore, the recycling and reuse of waste heat has important practical significance.
[0003] For example, taking Chinese utility model patent CN215638984U as an example, the waste heat recovery and utilization device for methyl acetal production disclosed therein has a problem when recovering heat energy from wastewater. Because the cold water pipe is wrapped around the treatment frame, the heat in the middle area of the treatment frame must first be conducted to the side wall and then transferred to the cold water pipe. The heat conduction path is long and relatively thick, which is not conducive to the heat conduction in the middle area and seriously affects the waste heat recovery effect. Another example is the waste heat recovery device for cooling towers disclosed in CN218723280U, which requires the connection of multiple water pumps during use. This not only greatly increases the manufacturing cost and power consumption of the device, but also makes the external pipeline water circuit extremely complex, and the installation and connection operation difficult, which greatly reduces the practicality of the device. Therefore, it is necessary to design a waste heat recovery and utilization device to solve the above problems. Utility Model Content
[0004] The main purpose of this invention is to provide a waste heat recovery and reuse device, which can effectively solve the problems in the background technology.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows:
[0006] A waste heat recovery and reuse device includes an air inlet pipe, a recovery device is fixedly connected to the rear of the lower end of the air inlet pipe, a power supply box is fixedly connected to the middle of the right end of the air inlet pipe, a suction fan is inserted and installed at the front of the right end of the air inlet pipe, and an interception device is installed obliquely in the middle of the inner wall of the air inlet pipe.
[0007] Preferably, the interception device includes a vibration motor, the output end of which is fixedly connected to a connecting block, the bottom of which is fixedly connected to a connecting piece, the other end of which is fixedly connected to a filter screen frame, the top right side of which is fixedly connected to a connecting seat, a miniature electric push rod being movably connected to the connecting seat via a rotating shaft, the output end of which is fixedly connected to a connecting shaft block, the other end of which is fixedly connected to the filter screen frame, the left side of the surface of the filter screen frame and the right side of the outer surface both having sliding grooves, a cleaning brush plate being slidably connected in both of the sliding grooves, multiple brush strips being fixedly connected to the lower wall of the cleaning brush plate, multiple guide plates being fixedly connected to the rear frame wall of the filter screen frame, and the vibration motor being fixedly connected to the upper rear part of the air inlet pipe.
[0008] Preferably, the recycling device includes a recycling insulated box, with an insulated cavity formed around the upper part of the recycling insulated box. A heat exchange tube assembly is fixedly connected to the lower part of the inner wall of the insulated cavity. A crushing component is fixedly connected to the upper right end of the recycling insulated box. A temperature sensor module is formed at the lower right end of the recycling insulated box. A collection box is slidably connected to the lower right end of the recycling insulated box. The recycling insulated box is fixedly connected to the lower rear part of the air inlet pipe.
[0009] Preferably, the crushing assembly includes a drive motor, the output end of which passes through the recycling and insulation box and is fixedly connected to a gear disk one. A gear disk two is meshed with the front of the outer surface of the gear disk one. A rotating rod is fixedly connected to the left end of both the gear disk one and the gear disk two. A crushing roller one is fixedly connected to the outer surface of the rotating rod on the front side, and a crushing roller two is fixedly connected to the outer surface of the rotating rod on the rear side. A temperature sensor module is inserted and installed in the middle of the inner wall of the recycling and insulation box. The drive motor is fixedly connected to the upper right end of the recycling and insulation box.
[0010] Preferably, the filter frame is a rectangular frame structure placed at an angle of 30 degrees, and the left and right side walls of the filter frame are respectively movably engaged with the left and right inner side walls of the air inlet pipe.
[0011] Preferably, the plurality of the drainage plates are inclined at a 20-degree angle on the rear frame wall of the filter screen, and the plurality of drainage plates are linearly distributed at equal intervals. The plurality of the brush strips have a long strip bristle structure, and the plurality of brush strips are distributed in parallel at equal intervals on the lower plate wall of the cleaning brush plate, and the lower end of the brush strips is in close contact with the mesh surface of the filter screen.
[0012] Preferably, the connecting seat has a U-shaped block structure, and the bottom of the connecting seat is welded and fixed to the top right side of the filter screen frame. The end of the miniature electric push rod away from the connecting shaft block is movably connected to the inner side wall of the connecting seat through a rotating shaft. The control circuits of the vibration motor and the miniature electric push rod are integrated into a bundle and pass through the pipe wall of the air inlet pipe and are connected to the internal circuit of the power supply box.
[0013] Preferably, the recycling insulated box has a rectangular box-shaped structure. The upper end face of the recycling insulated box is welded and fixed to the lower rear end of the air inlet pipe. The internal cavity of the recycling insulated box is connected to the cavity of the air inlet pipe. The sensing end of the temperature sensor module extends into the internal cavity of the recycling insulated box, and the circuit of the temperature sensor module passes through the box wall of the recycling insulated box and is electrically connected to the power supply box.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. In this utility model, by setting up a recovery insulation box and a heat exchange tube assembly, and utilizing the structure of the recovery insulation box being connected to the air inlet pipe, the airflow containing waste heat can directly enter the interior of the recovery insulation box and directly contact the heat exchange tube assembly for heat exchange. Compared with the problem in the background technology that "the cold water pipe is wrapped around the processing frame, resulting in a long heat conduction path in the middle area", this structure shortens the heat conduction path, reduces heat loss, and effectively improves the waste heat recovery effect.
[0016] 2. In this utility model, through the integrated crushing component and the detachable collection box, the device realizes the automatic crushing and centralized cleaning of impurities without the need to connect multiple water pumps and complex external water pipes. Compared with the problem of "high manufacturing cost, complex piping and difficult installation caused by the need to connect multiple water pumps" in the background technology, it is also easy to install and operate, thus improving the practicality of the device. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of a waste heat recovery and reuse device according to the present invention;
[0018] Figure 2 This is a schematic diagram of the interception device structure of a waste heat recovery and reuse device according to the present invention;
[0019] Figure 3 This is a schematic diagram of the combined connection structure of the recycling device and the crushing component in a waste heat recovery and reuse device according to this utility model;
[0020] Figure 4 This is a schematic diagram of the disassembled structure of the waste heat recovery and reuse device of this utility model.
[0021] In the diagram: 1. Air inlet duct; 2. Interception device; 3. Suction fan; 4. Power supply box; 5. Recycling device; 21. Vibration motor; 22. Connecting block; 23. Connecting piece; 24. Filter screen frame; 25. Drainage plate; 26. Slide groove; 27. Cleaning brush plate; 28. Brush strip; 29. Miniature electric push rod; 210. Connecting seat; 211. Connecting shaft block; 51. Recycling insulation box; 52. Heat exchange tube assembly; 53. Insulation chamber; 54. Collection box; 55. Crushing assembly; 56. Temperature sensor module; 551. Drive motor; 552. Gear disk one; 553. Gear disk two; 554. Rotating rod; 555. Crushing roller one; 556. Crushing roller two. Detailed Implementation
[0022] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0023] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0024] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0025] Please see Figures 1-4 This utility model provides a technical solution:
[0026] A waste heat recovery and reuse device includes an air inlet pipe 1, a recovery device 5 fixedly connected to the rear of the lower end of the air inlet pipe 1, a power supply box 4 fixedly connected to the middle of the right end of the air inlet pipe 1, a suction fan device 3 inserted and installed at the front of the right end of the air inlet pipe 1, and an interception device 2 installed obliquely in the middle of the inner wall of the air inlet pipe 1.
[0027] The above scheme allows the airflow containing waste heat to be introduced into the air inlet pipe 1 through the suction fan device 3, the impurities in the airflow to be effectively intercepted by the interception device 2, and the waste heat to be recovered and reused through the recovery device 5. The power supply box 4 provides stable power support for the operation of each device. With the coordinated work of each component, the waste heat recovery and reuse process can be completed efficiently and the impact of impurities on the equipment can be reduced.
[0028] In this embodiment, the interception device 2 includes a vibration motor 21. A connecting block 22 is fixedly connected to the output end of the vibration motor 21. A connecting piece 23 is fixedly connected to the bottom of the connecting block 22. A filter frame 24 is fixedly connected to the other end of the connecting piece 23. A connecting seat 210 is fixedly connected to the top right side of the filter frame 24. A miniature electric push rod 29 is movably connected to the connecting seat 210 via a rotating shaft. A connecting shaft block 211 is fixedly connected to the output end of the miniature electric push rod 29. The other end of the connecting shaft block 211 is fixedly connected to the filter frame 24. Sliding grooves 26 are opened on the left side of the surface and the right side of the outer surface of the filter frame 24. A cleaning brush plate 27 is slidably connected in both sliding grooves 26. Multiple brush strips 28 are fixedly connected to the lower wall of the cleaning brush plate 27. Multiple guide plates 25 are fixedly connected to the rear wall of the filter frame 24. The vibration motor 21 is fixedly connected to the upper rear part of the air inlet pipe 1. The filter frame 2... The filter screen 24 is a rectangular frame structure placed at an angle of 30 degrees. The left and right side walls of the filter screen 24 are movably engaged with the left and right inner side walls of the air inlet pipe 1, respectively. The guide plate 25 is tilted at a 20-degree angle on the rear frame wall of the filter screen 24, and multiple guide plates 25 are distributed linearly at equal intervals. Multiple brush strips 28 are long strip-shaped bristles and are distributed parallel and equidistantly on the lower plate wall of the cleaning brush plate 27. The lower end of the brush strip 28 is in close contact with the mesh surface of the filter screen 24. The connecting seat 210 is a U-shaped block structure, and the bottom of the connecting seat 210 is welded and fixed to the top right side of the filter screen 24. The end of the miniature electric push rod 29 away from the connecting shaft block 211 is movably connected to the inner side wall of the connecting seat 210 through a rotating shaft. The control circuits of the vibration motor 21 and the miniature electric push rod 29 are integrated into a bundle and pass through the pipe wall of the air inlet pipe 1 and are connected to the internal circuits of the power supply box 4.
[0029] Through the above scheme: the vibration motor 21 drives the filter screen frame 24 to vibrate via the connecting block 22 and the connecting plate 23. Its 30-degree tilt design can promote the shedding of impurities. The miniature electric push rod 29 drives the cleaning brush plate 27 to slide along the slide groove 26 on the surface of the filter screen frame 24 via the connecting seat 210 and the connecting shaft block 211, so that the brush strip 28 can effectively clean the screen surface. The tilt setting of the guide plate 25 guides the airflow to pass smoothly. All components are connected to the power box 4 to achieve stable control, which improves the impurity interception effect and equipment operating efficiency.
[0030] In this embodiment, the recycling device 5 includes a recycling insulation box 51. Insulation cavities 53 are formed around the upper perimeter of the recycling insulation box 51. A heat exchange tube assembly 52 is fixedly connected to the lower part of the inner wall of the insulation cavity 53. A crushing assembly 55 is fixedly connected to the upper right end of the recycling insulation box 51. A temperature sensor module 56 is located at the lower right end of the recycling insulation box 51. A collection box 54 is slidably connected to the lower right end of the recycling insulation box 51. The recycling insulation box 51 is fixedly connected to the lower rear end of the air inlet pipe 1. The crushing assembly 55 includes a drive motor 551. The output end of the drive motor 551 passes through the recycling insulation box 51 and is fixedly connected to a gear disk 552. A gear disk 553 is meshed with the front of the outer surface of the gear disk 552. Gear disks 552 and 553 are connected in series. A rotating rod 554 is fixedly connected to the left end of each of the two parts. A crushing roller 555 is fixedly connected to the outer surface of the rotating rod 554 on the front side, and a crushing roller 556 is fixedly connected to the outer surface of the rotating rod 554 on the rear side. A temperature sensor module 56 is installed in the middle of the inner wall of the recycling and insulation box 51. A drive motor 551 is fixedly connected to the upper right end of the recycling and insulation box 51. The recycling and insulation box 51 has a rectangular box-shaped structure. The middle of the upper end face of the recycling and insulation box 51 is welded and fixed to the lower rear end of the air inlet pipe 1. The internal cavity of the recycling and insulation box 51 is connected to the cavity of the air inlet pipe 1. The sensing end of the temperature sensor module 56 extends into the internal cavity of the recycling and insulation box 51, and the circuit of the temperature sensor module 56 passes through the box wall of the recycling and insulation box 51 and is electrically connected to the power supply box 4.
[0031] Through the above scheme: the heat recovery box 51 is connected to the air inlet pipe 1 to receive airflow and impurities; the heat insulation cavity 53 reduces heat loss; the heat exchange tube group 52 can effectively recover waste heat; in the crushing component 55, the drive motor 551 drives the gear disk 1 552, the gear disk 2 553 and the rotating rod 554 to crush the impurities with the crushing roller 1 555 and the crushing roller 2 556; the crushed impurities fall into the collection box 54 for easy cleaning; the temperature sensor module 56 is connected to the power box 4 to monitor the internal temperature in real time, thus improving the overall waste heat recovery efficiency and facilitating impurity handling.
[0032] It should be noted that this utility model is a waste heat recovery and reuse device. When the waste heat recovery and reuse device is working, the power supply box 4 provides power, and the suction fan 3 starts to draw in air containing waste heat from the air inlet pipe 1. The airflow first passes through the interception device 2, in which the filter screen frame 24, which is placed at a 30-degree angle, intercepts impurities in the airflow. Multiple guide plates 25, which are inclined at a 20-degree angle and are linearly distributed at equal intervals on the rear wall of the filter screen frame 24, guide the airflow smoothly. At the same time, the vibration motor 21 drives the filter screen frame 24 to vibrate through the connecting block 22 and the connecting plate 23, causing the intercepted impurities to fall off. The micro electric push rod 29 can adjust the angle of the filter screen frame 24 through the connecting seat 210 and the connecting shaft block 211. The cleaning brush plate 27 slides in the slide groove 26, and multiple brush strips 28, which are parallel and equidistantly distributed on the lower plate wall and in close contact with the mesh surface of the filter screen frame 24, clean the filter screen frame 24. The cleaning process prevents blockages. The intercepted and detached impurities fall into the recycling and insulation box 51 of the recycling device 5. The crushing component 55 at the upper right end of the recycling and insulation box 51 starts to work. The drive motor 551 drives the gear disk 1 552 to rotate. The gear disk 1 552 meshes and drives the gear disk 2 553 to rotate. Both drive the crushing roller 1 555 and crushing roller 2 556 through the rotating rod 554 to crush the impurities. The crushed impurities fall into the collection box 54 at the lower right end of the recycling and insulation box 51 for cleaning. At the same time, the airflow containing waste heat enters the recycling and insulation box 51. The heat exchange tube group 52 inside the box exchanges heat with the waste heat airflow. The insulation cavity 53 around the upper end of the recycling and insulation box 51 reduces heat loss. The temperature sensor module 56 monitors the temperature of the internal cavity of the recycling and insulation box 51 in real time and transmits the information to the relevant control part of the power supply box 4 to realize the effective recycling and reuse of waste heat.
[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A waste heat recovery and reuse device comprising an air inlet pipe (1), characterized in that: A recycling device (5) is fixedly connected to the rear of the lower end of the air inlet pipe (1), a power supply box (4) is fixedly connected to the middle of the right end of the air inlet pipe (1), a suction fan device (3) is inserted and installed at the front of the right end of the air inlet pipe (1), and an interception device (2) is installed obliquely in the middle of the inner wall of the air inlet pipe (1).
2. The waste heat recovery and reuse device according to claim 1, characterized in that: The interception device (2) includes a vibration motor (21), the output end of which is fixedly connected to a connecting block (22). A connecting piece (23) is fixedly connected to the bottom of the connecting block (22), and a filter frame (24) is fixedly connected to the other end of the connecting piece (23). A connecting seat (210) is fixedly connected to the top right side of the filter frame (24). A miniature electric push rod (29) is movably connected to the connecting seat (210) via a rotating shaft. The output end of the miniature electric push rod (29) is fixedly connected to... A connecting shaft block (211) is fixedly connected to the filter screen frame (24) at the other end. The filter screen frame (24) has a sliding groove (26) on the left side of its surface and the right side of its outer surface. A cleaning brush plate (27) is slidably connected in both of the sliding grooves (26). Multiple brush strips (28) are fixedly connected to the lower wall of the cleaning brush plate (27). Multiple guide plates (25) are fixedly connected to the rear wall of the filter screen frame (24). The vibration motor (21) is fixedly connected to the upper rear part of the air inlet pipe (1).
3. The waste heat recovery and reuse device of claim 1, wherein: The recycling device (5) includes a recycling insulation box (51), with insulation cavities (53) around the upper end of the recycling insulation box (51). A heat exchange tube assembly (52) is fixedly connected to the lower part of the inner wall of the insulation cavity (53). A crushing assembly (55) is fixedly connected to the upper right end of the recycling insulation box (51). A temperature sensor module (56) is opened at the lower right end of the recycling insulation box (51). A collection box (54) is slidably connected to the lower right end of the recycling insulation box (51). The recycling insulation box (51) is fixedly connected to the lower rear part of the air inlet pipe (1).
4. The waste heat recovery and reuse device of claim 3, wherein: The crushing assembly (55) includes a drive motor (551). The output end of the drive motor (551) passes through the recycling insulation box (51) and is fixedly connected to a gear disk one (552). The front of the outer surface of the gear disk one (552) is meshed with a gear disk two (553). The left ends of both the gear disk one (552) and the gear disk two (553) are fixedly connected to a rotating rod (554). The outer surface of the rotating rod (554) on the front side is fixedly connected to a crushing roller one (555), and the outer surface of the rotating rod (554) on the rear side is fixedly connected to a crushing roller two (556). A temperature sensor module (56) is inserted and installed in the middle of the inner wall of the recycling insulation box (51). The drive motor (551) is fixedly connected to the upper right end of the recycling insulation box (51).
5. The waste heat recovery and reuse device of claim 2, wherein: The filter frame (24) is a rectangular frame structure placed at an angle, and the angle of inclination of the filter frame (24) is 30 degrees. The left and right side walls of the filter frame (24) are respectively movably engaged with the left and right inner side walls of the air inlet pipe (1).
6. The waste heat recovery and reuse device according to claim 2, characterized in that: Multiple drainage plates (25) are inclined at an angle of 20 degrees on the rear frame wall of the filter screen (24), and the multiple drainage plates (25) are linearly distributed at equal intervals. Multiple brush strips (28) have a long strip-shaped bristle structure. Multiple brush strips (28) are distributed parallel and at equal intervals on the lower plate wall of the cleaning brush plate (27), and the lower end of the brush strips (28) is in close contact with the mesh surface of the filter screen (24).
7. The waste heat recovery and reuse device according to claim 2, characterized in that: The connecting seat (210) has a U-shaped block structure, and the bottom of the connecting seat (210) is welded and fixed to the top right side of the filter screen frame (24). The end of the miniature electric push rod (29) away from the connecting shaft block (211) is movably connected to the inner wall of the connecting seat (210) through a rotating shaft. The control circuits of the vibration motor (21) and the miniature electric push rod (29) are integrated into a bundle and pass through the pipe wall of the air inlet pipe (1) and are connected to the internal circuit of the power box (4).
8. The waste heat recovery and reuse device according to claim 3, characterized in that: The recycling insulated box (51) has a rectangular box-shaped structure. The upper end of the recycling insulated box (51) is welded and fixed to the lower rear end of the air inlet pipe (1). The internal cavity of the recycling insulated box (51) is connected to the cavity of the air inlet pipe (1). The sensing end of the temperature sensor module (56) extends into the internal cavity of the recycling insulated box (51). The circuit of the temperature sensor module (56) passes through the box wall of the recycling insulated box (51) and is electrically connected to the power supply box (4).
Citation Information
Patent Citations
Waste heat recycling device for methylal production
CN215638984U