Heavy-duty direct drive starter housing leak detection apparatus

Abstract

The utility model discloses a kind of heavy direct drive starter shell leakproofness detection equipment, including fixed seat and ultrasonic detector body, the top of the fixed seat is welded with box, the bottom of the box inner cavity is bolted with servo motor, the top of the servo motor is bolted with rotating rod, the top of the rotating rod is bolted with placing disc, the both sides of the placing disc inner cavity are welded with nut, the inner cavity of the nut is connected with locking bolt in screw thread, it is applied in direct drive starter technical field, the utility model is driven by servo motor and rotating rod, to facilitate driving placing disc rotation, can effectively drive the rotation of casing placed on the surface of placing disc, to improve the efficiency of detection, by locking bolt, nut, bearing body, sliding plate, connecting rod and limit plate, it is convenient to limit and fix casing, avoid casing from falling during rotation detection, improve the stability of casing detection.

Description

Technical Field

[0001] This utility model belongs to the field of direct drive starter technology, and specifically relates to a heavy-duty direct drive starter housing sealing test device. Background Technology

[0002] A direct-drive starter is a special motor design that directly drives the load without intermediate transmission devices (such as belts, gears, etc.). The application of this technology makes the system more efficient and quieter, and reduces maintenance requirements. During the production of the direct-drive starter housing, its sealing performance needs to be tested, so a testing device is required. Existing detection devices typically employ ultrasonic or liquid detection. When gas passes through a leak, it generates eddies and emits signals in the ultrasonic band. Ultrasonic detectors can detect high-frequency ultrasonic waves while shielding low-frequency or audible sound waves, converting the ultrasonic signal into audible sound waves and quantifying and numerically representing the signal magnitude. This allows them to sense and detect various types of gas leaks, thereby determining the sealing condition. However, practical applications present several problems. For instance, during casing inspection, after the front of the casing is inspected, workers need to move to other surfaces to be inspected, or they need to move around to change their own external components. This increases the workload. To address these issues, we propose a heavy-duty direct-drive starter casing sealing detection device. Utility Model Content

[0003] The purpose of this invention is to provide a heavy-duty direct-drive starter housing sealing test device. Its advantage is that the test angle of the housing is easy to adjust, thereby improving the test efficiency and solving the problem for the staff.

[0004] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a heavy-duty direct-drive starter housing sealing performance testing device, comprising a fixed base and an ultrasonic testing instrument body, wherein a housing is welded to the top of the fixed base, a servo motor is bolted to the bottom of the inner cavity of the housing, a rotating rod is bolted to the top of the servo motor, a placement plate is bolted to the top of the rotating rod, nuts are welded to both sides of the inner cavity of the placement plate, locking bolts are threaded into the inner cavities of the nuts, a bearing body is rotatably connected to one side of the locking bolt, a sliding plate is welded to one side of the bearing body, a connecting rod is bolted to the surface of the sliding plate, a limit plate is welded to the top of the connecting rod extending through to the outside of the placement plate, a testing hose is bolted to one end of the ultrasonic testing instrument body, and a testing probe is bolted to one side of the testing hose.

[0005] The above technical solution utilizes a servo motor and a rotating rod to facilitate the rotation of the placement tray, which in turn effectively rotates the housing placed on the tray surface, thereby improving the detection efficiency. Locking bolts, nuts, bearing bodies, sliding plates, connecting rods, and limiting plates facilitate the limiting and fixing of the housing, preventing it from falling off during rotational detection and improving the stability of the housing detection.

[0006] The present invention is further configured such that a bearing plate is welded to the left side of the top of the fixed base, a housing is welded to the top of the inner side of the bearing plate, an electric push rod is bolted to the top of the inner cavity of the housing, a push plate is bolted to the bottom of the electric push rod, and the surface of the push plate is bolted to the back of the detection probe.

[0007] The above technical solution allows for easy adjustment of the detection probe height via an electric push rod and push plate, thus improving the efficiency of casing inspection.

[0008] The present invention is further configured such that a sliding groove is provided on the left side of the inner cavity of the housing, and the left side of the push plate is slidably connected to the inner cavity of the sliding groove.

[0009] The above technical solution improves the stability of the sliding plate by using a sliding groove.

[0010] The present invention is further configured such that a fixing plate is welded to the bottom of the inner cavity of the placement tray, and springs are welded to both sides of the fixing plate, with a telescopic rod sleeved inside the spring.

[0011] By adopting the above technical solution, the spring can effectively utilize its own elasticity to push the sliding plate to reset and move, thereby improving the stability of the sliding plate's reset and movement.

[0012] The present invention is further configured such that limiting grooves are provided on both sides of the bottom of the inner cavity of the placement tray, and the bottom of the sliding plate is slidably connected to the inner cavity of the limiting groove.

[0013] The above technical solution improves the stability of the sliding plate by using the limiting groove.

[0014] The present invention is further provided that support columns are welded around the bottom of the fixed base, and anti-slip pads are adhered to the bottom of the support columns.

[0015] The above technical solution utilizes support columns to facilitate the support of the fixed base.

[0016] The present invention is further configured such that mounting blocks are welded to both ends of the ultrasonic detector body, and the surface of the mounting blocks is threadedly connected to the surface of the support plate by mounting bolts.

[0017] The above technical solution facilitates the disassembly and assembly of the ultrasonic testing instrument body through the use of mounting blocks and mounting bolts.

[0018] In summary, this utility model has the following beneficial effects: 1. The servo motor and rotating rod facilitate the rotation of the placement tray, which can effectively rotate the housing placed on the surface of the placement tray, thereby improving the detection efficiency. The locking bolts, nuts, bearing body, sliding plate, connecting rod and limit plate facilitate the limitation and fixation of the housing, preventing the housing from falling off during the rotation detection process and improving the stability of the housing detection. 2. The electric push rod and push plate facilitate the adjustment of the detection probe height, improving the efficiency of housing detection. The slide groove improves the stability of the push plate sliding, and the limit groove improves the stability of the sliding plate sliding. The spring can effectively use its own elasticity to push the sliding plate to reset and move, improving the stability of the sliding plate reset and move. The mounting block and mounting bolt facilitate the disassembly and assembly of the ultrasonic detector body. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a cross-sectional view of the overall structure of the box of this utility model; Figure 3 This is a cross-sectional view of the overall structure of the placement tray of this utility model.

[0020] Reference numerals: 1. Fixed base; 2. Housing; 3. Bearing plate; 4. Locking bolt; 5. Ultrasonic detector body; 6. Detection hose; 7. Push plate; 8. Electric push rod; 9. Housing; 10. Detection probe; 11. Limiting plate; 12. Placement tray; 13. Rotating rod; 14. Servo motor; 15. Nut; 16. Bearing body; 17. Sliding plate; 18. Connecting rod; 19. Spring; 20. Fixed plate; 21. Telescopic rod. Detailed Implementation

[0021] The present invention will be further described in detail below with reference to the accompanying drawings.

[0022] Example 1: refer to Figures 1-3A heavy-duty direct-drive starter housing sealing test device includes a fixed base 1 and an ultrasonic testing instrument body 5. A housing 2 is welded to the top of the fixed base 1. A servo motor 14 is bolted to the bottom of the inner cavity of the housing 2. A rotating rod 13 is bolted to the top of the servo motor 14. A placement plate 12 is bolted to the top of the rotating rod 13. Nuts 15 are welded to both sides of the inner cavity of the placement plate 12. Locking bolts 4 are threaded into the inner cavity of the nuts 15. A bearing body 16 is rotatably connected to one side of the locking bolts 4. A sliding plate 17 is welded to one side of the bearing body 16. A connecting rod 18 is bolted to the surface of the sliding plate 17. A limit plate 11 is welded to the top of the connecting rod 18 through to the outside of the placement plate 12. A testing hose 6 is bolted to one end of the ultrasonic testing instrument body 5. A testing probe 10 is bolted to one side of the testing hose 6.

[0023] Furthermore, a fixing plate 20 is welded to the bottom of the inner cavity of the placement plate 12, and springs 19 are welded to both sides of the fixing plate 20. A telescopic rod 21 is sleeved in the inner cavity of the spring 19. Through the spring 19, its elasticity can be effectively used to push the sliding plate 17 to reset and move, thereby improving the stability of the reset and movement of the sliding plate 17.

[0024] Furthermore, limiting grooves are provided on both sides of the bottom of the inner cavity of the placement plate 12. The bottom of the sliding plate 17 is slidably connected to the inner cavity of the limiting groove. The limiting groove improves the sliding stability of the sliding plate 17. The height of the detection probe 10 can be easily adjusted by the electric push rod 8 and the push plate 7, thereby improving the efficiency of the housing detection.

[0025] Furthermore, support columns are welded around the bottom of the fixed base 1, and anti-slip pads are glued to the bottom of the support columns, which facilitates the support of the fixed base 1.

[0026] Furthermore, mounting blocks are welded to both ends of the ultrasonic detector body 5, and the surface of the mounting blocks is connected to the surface of the support plate 3 by mounting bolts. The mounting blocks and mounting bolts facilitate the assembly and disassembly of the ultrasonic detector body 5.

[0027] Example 2: refer to Figure 1 and Figure 2 A heavy-duty direct-drive starter housing sealing test device includes a support plate 3 welded to the left side of the top of the fixed base 1, a housing 9 welded to the top of the inner side of the support plate 3, an electric push rod 8 bolted to the top of the inner cavity of the housing 9, a push plate 7 bolted to the bottom of the electric push rod 8, and the surface of the push plate 7 being bolted to the back of the test probe 10.

[0028] Furthermore, a groove is provided on the left side of the inner cavity of the housing 9, and the left side of the push plate 7 is slidably connected to the inner cavity of the groove. The groove improves the stability of the sliding of the push plate 7.

[0029] Ultrasonic detector (DP - SDT200); uses ultrasonic waves or liquids for detection. When gas passes through a leak, it generates eddies and emits signals in the ultrasonic band. The ultrasonic detector can detect high-frequency ultrasonic waves while shielding low-frequency or audible sound waves. It converts ultrasonic signals into audible sound waves and quantifies and values ​​the magnitude of the ultrasonic signal to sense and detect various types of gas leaks, thereby determining the sealing condition. Servo motor M02025: It can receive speed ladder diagram instructions from PLC, including start, acceleration, constant speed, deceleration and stop instructions, so as to achieve precise start and stop control.

[0030] Brief description of the usage process: The user places the housing to be tested on the surface of the placement tray 12. Then, the user tightens the locking bolt 4. The locking bolt 4 rotates within the cavities of the nut 15 and the bearing body 16. Since the threads on the surface of the locking bolt 4 and the threads in the cavity of the nut 15 are threadedly connected, the rotation of the locking bolt 4 allows it to move. This movement of the locking bolt 4 pushes the sliding plate 17 to move, which in turn moves the connecting rod 18. The connecting rod 18 then moves the limiting plate 11, which in turn limits and fixes the housing placed on the surface of the placement tray 12. The user then starts the ultrasonic detector body 5 and the detection probe 10 simultaneously via an external controller. The ultrasonic detector body 5 facilitates the movement of the push plate 7, which in turn moves the detection probe 10. Simultaneously, the ultrasonic detector body 5 can detect the casing. When it is necessary to detect other surfaces of the casing, the user starts the servo motor 14 via the external controller. The servo motor 14 facilitates the rotation of the rotating rod 13, which in turn rotates the placement plate 12. The placement plate 12 then rotates the casing, effectively adjusting the surface of the casing to be detected and improving detection efficiency.

[0031] It should be noted that parts have a lifespan and can be replaced during regular maintenance when they no longer meet performance requirements. Deterioration in performance due to prolonged use of parts is not a design defect of this application.

[0032] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. A heavy-duty direct-drive starter housing sealing performance testing device, comprising a mounting base (1) and an ultrasonic testing instrument body (5), characterized in that: The top of the fixed base (1) is welded with a box (2), the bottom of the inner cavity of the box (2) is bolted with a servo motor (14), the top of the servo motor (14) is bolted with a rotating rod (13), the top of the rotating rod (13) is bolted with a placement plate (12), the two sides of the inner cavity of the placement plate (12) are welded with nuts (15), the inner cavity of the nuts (15) is threaded with a locking bolt (4), one side of the locking bolt (4) is rotatably connected with a bearing body (16), one side of the bearing body (16) is welded with a sliding plate (17), the surface of the sliding plate (17) is bolted with a connecting rod (18), the top of the connecting rod (18) extends through to the outside of the placement plate (12) and is welded with a limit plate (11), one end of the ultrasonic detector body (5) is bolted with a detection hose (6), one side of the detection hose (6) is bolted with a detection probe (10).

2. The heavy-duty direct-drive starter housing sealing performance testing device according to claim 1, characterized in that: A bearing plate (3) is welded to the left side of the top of the fixed base (1). A housing (9) is welded to the top of the inner side of the bearing plate (3). An electric push rod (8) is bolted to the top of the inner cavity of the housing (9). A push plate (7) is bolted to the bottom of the electric push rod (8). The surface of the push plate (7) is bolted to the back of the detection probe (10).

3. The heavy-duty direct-drive starter housing sealing performance testing device according to claim 2, characterized in that: A sliding groove is provided on the left side of the inner cavity of the housing (9), and the left side of the push plate (7) is slidably connected to the inner cavity of the sliding groove.

4. The heavy-duty direct-drive starter housing sealing performance testing device according to claim 1, characterized in that: A fixing plate (20) is welded to the bottom of the inner cavity of the placement plate (12). Springs (19) are bolted to both sides of the fixing plate (20). A telescopic rod (21) is sleeved in the inner cavity of the spring (19).

5. The heavy-duty direct-drive starter housing sealing performance testing device according to claim 1, characterized in that: Limiting grooves are provided on both sides of the bottom of the inner cavity of the placement plate (12), and the bottom of the sliding plate (17) is slidably connected to the inner cavity of the limiting groove.

6. The heavy-duty direct-drive starter housing sealing performance testing device according to claim 1, characterized in that: The bottom of the fixed base (1) is welded with support columns around its perimeter, and the bottom of the support columns is glued with anti-slip pads.

7. The heavy-duty direct-drive starter housing sealing performance testing device according to claim 1, characterized in that: Both ends of the ultrasonic detector body (5) are welded with mounting blocks, and the surface of the mounting blocks is connected to the surface of the bearing plate (3) by mounting bolts.

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