Device for detecting the smoothness of a facet of a water-drilled stone
Patent Information
- Application Number
- CN202522209296.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-10-20
AI Technical Summary
[0003]而在实际的检测过程中,车间内照明和自然光,以及光源辐射等外部光源会在水钻抛光面形成不规则反光光斑,掩盖抛光面本身的划痕、凹陷等缺陷,导致检测摄像头采集的图像灰度值失真,使计算机在进行光洁度分析时出现误判,影响检测效果
[0018]与现有技术相比,本实用新型的有益效果是:该水钻抛光面的光洁度检测装置:
Smart Images

Figure CN224758373U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rhinestone testing technology, specifically a device for testing the smoothness of rhinestone polished surfaces. Background Technology
[0002] Rhinestones are a key decorative component used in jewelry and handicrafts. To ensure the appearance and market value of the product, rhinestones need to be polished during the processing to ensure their smoothness. To ensure the quality of polishing, the smoothness after polishing needs to be inspected. Currently, in addition to manual inspection, image inspection equipment is usually used for inspection.
[0003] In actual testing, the workshop lighting, natural light, and external light sources such as light source radiation can create irregular reflective spots on the polished surface of the rhinestone, which can cover up the scratches, dents, and other defects on the polished surface itself. This can cause the grayscale values of the images captured by the testing camera to be distorted, leading to misjudgments by the computer when performing surface finish analysis and affecting the testing results. Utility Model Content
[0004] The purpose of this invention is to provide a device for detecting the smoothness of rhinestone polished surfaces. In this device, sliding baffles are set on both sides of the detection chamber to separate external light sources, thereby solving the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a surface finish testing device for rhinestone polished surfaces, comprising a base with a concave cross-section, a conveyor belt on the upper surface of the base, the shaft of the conveyor belt being fixedly connected to the output end of a motor, the motor being fixedly mounted on the front surface of the base, and a testing unit structure being fixedly mounted on the upper surface of the base. The testing unit structure, through a testing box and a testing camera, enables visual testing of the surface finish of the rhinestone while avoiding the influence of external light sources on the testing results.
[0006] Preferably, the detection unit structure includes a detection box, which is a hollow cuboid with an open lower surface. The lower surface of the detection box is fixedly mounted on the upper surface of the base. The lower opening of the detection box is aligned with the upper surface of the conveyor belt. A detection camera is fixedly mounted through the upper surface of the detection box. The detection camera is remotely connected to a computer via a wireless signal. The detection camera is aligned with the upper surface of the conveyor belt. Supplementary lights are symmetrically arranged on both sides of the detection camera. The supplementary lights are fixedly mounted on the inner wall of the detection box.
[0007] Using the above technical solution, visual inspection of water drills can be achieved by using the inspection camera installed inside the inspection box.
[0008] Preferably, square material passage holes are provided through both sides of the detection box, and the material passage holes on the surface of the detection box are the same width as the surface of the conveyor belt. A sliding shielding structure is provided on the surface of the detection box, and the shielding structure separates the detection area inside the detection box from the external light source through a sliding baffle.
[0009] By adopting the above technical solution, the internal detection area of the detection chamber can be separated from the external light source through the sliding shielding structure.
[0010] Preferably, the shielding structure includes a baffle plate, which is slidably mounted on the side surface of the detection box. Two baffle plates are symmetrically mounted on both sides of the detection box. The two baffle plates are fixedly mounted on the surface of the connecting plate. The connecting plate is arranged parallel to the upper surface of the detection box. Two electric push rods are symmetrically mounted on the upper surface of the detection box. The output end of the electric push rod is fixedly mounted on the lower surface of the connecting plate. The two electric push rods are synchronously controlled by a set of control algorithms.
[0011] Using the above technical solution, the detection area can be separated from external light by a sliding baffle.
[0012] Preferably, two baffles are fixedly installed on the inner surface of the base, and the two baffles are respectively located on both sides of the detection box. The lower surface of the baffles is in contact with the upper surface of the conveyor belt, and the upper surface of the conveyor belt is provided with a water-drill support structure.
[0013] By adopting the above technical solution, the support structure of the water drill can be used to detect the support of the water drill.
[0014] Preferably, the water drill support structure includes a support box, the lower surface of which is fixedly installed on the upper surface of the conveyor belt. The support box is a hollow structure with an open upper surface. A top plate is fixedly installed on the upper surface of the support box. A conical support seat is embedded and fixed on the surface of the top plate. A circular through hole is provided through the surface of the support seat.
[0015] Using the above technical solution, the water drill can be supported by the support base.
[0016] Preferably, the support box has a first airbag inside, which wraps around the lower surface of the support base. A second airbag is connected to both sides of the first airbag. The lower surface of the second airbag is bonded and fixed to the inner wall of the support base. A pressure plate is provided above the second airbag. Both the first and second airbags are compression structures. The upper surface of the pressure plate is fixedly installed at the lower end of the slide rod. The slide rod slides through the surface of the top plate. An electromagnet and a magnetic block are sleeved on the outer surface of the slide rod. The electromagnet is fixed to the slide rod, and the magnetic block is fixed to the upper surface of the pressure plate.
[0017] Using the above technical solution, the movement of the slide bar can be controlled by a magnetic block and an electromagnet.
[0018] Compared with the prior art, the beneficial effects of this utility model are: the surface finish detection device for rhinestone polished surfaces: 1. This device is equipped with a detection chamber with an open lower surface, forming a relatively closed detection space. At the same time, the square material passage holes on both sides are the same width as the surface of the conveyor belt. The conveyor belt enables the support box connected to the upper surface to move between the inside and outside of the detection chamber, thereby realizing the feeding and discharging of the rhinestone to be detected. With the cooperation of the detection camera, the polishing details of the rhinestone can be detected, realizing the detection of the smoothness of the rhinestone. 2. In this device, the detection chamber is separated from the interior and exterior. With the sliding baffle, the entry of external light sources can be reduced during the detection process, thus improving detection accuracy. When the water drill enters the detection chamber with the conveyor belt, the electric push rod can drive the connecting plate and the baffle to slide, thereby blocking the material passage hole and separating the detection area from the external environment. The supplementary lights symmetrically arranged on the inner wall of the detection chamber provide illumination, avoiding interference from changes in the brightness of external light sources on the detection results. 3. This device is equipped with a support box and a surface support seat to support the water drill. The conical support seat can position and support the water drill during the testing process. The hollow support box contains a first air bladder and a second air bladder connected together. The movement of the pressure plate moves the airflow inside the first air bladder and the second air bladder. After the water drill is tested, pressing down on the second air bladder allows the airflow to be blown out from the circular through hole on the surface of the support seat. The airflow causes the water drill to bounce upward, which is convenient for unloading after the water drill is tested. Attached Figure Description
[0019] Figure 1 This is a front view structural diagram of the present invention; Figure 2 This is a schematic diagram of the rear view structure of this utility model; Figure 3 This is a schematic diagram of the baffle structure of this utility model; Figure 4 This is a schematic diagram of the detection camera structure of this utility model; Figure 5 This is a schematic diagram of the support structure of this utility model; Figure 6 This is a schematic diagram of the structure of the No. 1 and No. 2 airbags of this utility model.
[0020] In the diagram: 1. Base; 2. Conveyor belt; 3. Motor; 4. Detection box; 5. Detection camera; 6. Supplemental light; 7. Baffle; 8. Connecting plate; 9. Electric push rod; 10. Stop bar; 11. Support box; 12. Top plate; 13. Support seat; 14. Airbag No. 1; 15. Airbag No. 2; 16. Pressure plate; 17. Slide rod; 18. Electromagnet; 19. Magnetic block. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1-6 This utility model provides a technical solution: a surface finish testing device for rhinestone polished surfaces, including a base 1, a conveyor belt 2, a motor 3, a testing box 4, a testing camera 5, a supplementary light 6, a baffle 7, a connecting plate 8, an electric push rod 9, a stop bar 10, a support box 11, a top plate 12, a support seat 13, a first airbag 14, a second airbag 15, a pressure plate 16, a slide rod 17, an electromagnet 18, and a magnetic block 19.
[0023] The base 1 has a concave cross-section. A conveyor belt 2 is mounted on the upper surface of the base 1. The shaft of the conveyor belt 2 is fixedly connected to the output end of the motor 3. The motor 3 is fixedly mounted on the front surface of the base 1. A detection unit structure is fixedly mounted on the upper surface of the base 1. The detection unit structure uses a detection box 4 and a detection camera 5 to perform visual inspection of the smoothness of the water-drill while avoiding the influence of external light sources on the inspection results. The detection unit structure includes a detection box 4, which is a hollow cuboid with an open lower surface. The lower surface of the detection box 4 is fixedly mounted on the upper surface of the base 1. The lower opening of the detection box 4 is aligned with the upper surface of the conveyor belt 2. A detection camera 5 is fixedly mounted through the upper surface of the detection box 4. The detection camera 5 is remotely connected to a computer via a wireless signal. The detection camera 5 is aligned with the upper surface of the conveyor belt 2. Supplementary lights 6 are symmetrically arranged on both sides of the detection box 4. The supplementary lights 6 are fixedly installed on the inner wall of the detection box 4. Square material passage holes are provided through both sides of the detection box 4. The material passage holes on the surface of the detection box 4 are the same width as the surface of the conveyor belt 2. A sliding shielding structure is provided on the surface of the detection box 4. The shielding structure separates the detection area inside the detection box 4 from the external light source through sliding baffles 7. The shielding structure includes baffles 7, which are slidably installed on the side surface of the detection box 4. Two baffles 7 are symmetrically installed on both sides of the detection box 4. The two baffles 7 are fixedly installed on the surface of the connecting plate 8. The connecting plate 8 is arranged parallel to the upper surface of the detection box 4. Two electric push rods 9 are symmetrically installed on the upper surface of the detection box 4. The output end of the electric push rod 9 is fixedly installed on the lower surface of the connecting plate 8. The two electric push rods 9 are synchronously controlled by a set of control algorithms. like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, when using this device to test the polishing degree of a water drill, the discharge port of the water drill feeding mechanism is aligned with the support base 13. During the testing process, the water drill is placed on the upper surface of the support base 13. The motor 3 is started, and the motor 3 drives the conveyor belt 2 to move. The conveyor belt 2 drives the support box 11 on the surface to move. The baffles 10 on the inner surface of the base 1 are located on both sides of the testing box 4. The lower surface of the baffles 10 contacts the conveyor belt 2, which can restrict the movement of the support box 11. The support box 11 carrying the water drill is fed into the interior through the square material passage hole on one side of the testing box 4. After the conveyor belt 2 carries the support box 11 completely into the detection chamber 4, the motor 3 is turned off. The support box 11 is stationary below the detection camera 5. The electric push rods 9 are controlled by the computer algorithm. The two electric push rods 9 push the connecting plate 8 downward in sync, which drives the two baffles 7 to slide along the side surface of the detection chamber 4 until the material passage holes on both sides are completely blocked, forming a relatively closed detection space to reduce interference from external light sources. The supplementary light 6 is turned on to provide illumination for the detection process. The detection camera 5 takes pictures of the polished surface of the rhinestone at a preset frequency. The image data is transmitted to the computer in real time for polishing degree detection. After the detection is completed, the electric push rods 9 retract upward in sync, which drives the baffles 7 to rise and open the material passage holes on both sides of the detection chamber 4. The motor 3 is started and the conveyor belt 2 carries the support box 11 out from the material passage hole on the other side of the detection chamber 4 to discharge the rhinestone.
[0024] Two baffles 10 are fixedly installed on the inner surface of the base 1. The two baffles 10 are located on both sides of the detection box 4. The lower surface of the baffles 10 contacts the upper surface of the conveyor belt 2. The upper surface of the conveyor belt 2 is provided with a water-drill support structure, which includes a support box 11. The lower surface of the support box 11 is fixedly installed on the upper surface of the conveyor belt 2. The support box 11 is a hollow structure with an open upper surface. A top plate 12 is fixedly installed on the upper surface of the support box 11. A conical support seat 13 is embedded and fixed on the surface of the top plate 12. A circular through hole is provided through the surface of the support seat 13. The interior of the support box 11 is provided with... There is a first airbag 14, which is wrapped around the lower surface of the support 13. The two sides of the first airbag 14 are respectively connected to the second airbag 15. The lower surface of the second airbag 15 is bonded and fixed to the inner wall of the support 13. A pressure plate 16 is provided above the second airbag 15. Both the first airbag 14 and the second airbag 15 are compression structures. The upper surface of the pressure plate 16 is fixedly installed at the lower end of the slide rod 17. The slide rod 17 slides through the surface of the top plate 12. An electromagnet 18 and a magnetic block 19 are sleeved on the outer surface of the slide rod 17. The electromagnet 18 is fixed to the slide rod 17, and the magnetic block 19 is fixed to the upper surface of the pressure plate 16. like Figure 1 , Figure 2 , Figure 5 and Figure 6As shown, when the support box 11 moves to the end of the conveyor belt 2, the electromagnet 18 is activated. The electromagnet 18 is energized and generates magnetism that attracts the magnetic block 19. Under the attraction of the magnetic block 19, the electromagnet 18 drives the slide bar 17 to move downward. The slide bar 17 drives the pressure plate 16 to move downward and squeeze the second airbag 15. After being compressed, the gas in the second airbag 15 flows into the first airbag 14 through the connecting channel. Finally, it blows air upward through the circular through hole on the surface of the support seat 13, which bounces the water drill off the conical support seat 13, thereby assisting the water drill to separate from the support seat 13 for material discharge. After the material is discharged, the electromagnet 18 is de-energized and the magnetism disappears. The first airbag 14 and the second airbag 15 reset due to their own compression structure, driving the pressure plate 16 and the slide bar 17 back to the initial position, waiting for the next material feeding. The conveyor belt 2 rotates in the opposite direction, and the support box 11 returns to the feeding area to enter the next round of water drill inspection.
[0025] Working principle: When using this rhinestone polishing surface smoothness testing device, place the rhinestone to be tested on the upper surface of the support 13, start the motor 3, the motor 3 drives the conveyor belt 2 to rotate, the conveyor belt 2 drives the support box 11 to move horizontally, the support box 11 enters the interior through the square material passage hole on one side of the testing chamber 4, the motor 3 is turned off, the electric push rod 9 pushes the connecting plate 8 downward, causing the baffle 7 to slide and block the material passage hole, so that the testing area is separated from the external light source, the supplementary light 6 is turned on to supplement the light of the testing area, and the surface smoothness is detected by the test. Camera 5 captures images of the polished surface of the rhinestone and transmits the data to a computer for analysis of the smoothness. After the test, electric push rod 9 drives baffle 7 to rise, motor 3 is turned on, and conveyor belt 2 drives support box 11 to move outward from test chamber 4. Electromagnet 18 is activated, and electromagnet 18 attracts magnetic block 19, which drives slide rod 17 and pressure plate 16 to squeeze the second airbag 15 downward. Gas flows into the first airbag 14 and blows out of the through hole of support seat 13 to lift the rhinestone, assisting in the unloading of the rhinestone after the test, and increasing the overall practicality.
[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A surface finish testing device for rhinestone polished surfaces, comprising a base (1) having a concave cross-section, a conveyor belt (2) provided on the upper surface of the base (1), the shaft of the conveyor belt (2) being fixedly connected to the output end of a motor (3), the motor (3) being fixedly mounted on the front surface of the base (1), characterized in that: The upper surface of the base (1) is fixedly installed with a detection unit structure. The detection unit structure realizes visual detection of the smoothness of the water drill through the detection box (4) and the detection camera (5), while avoiding the influence of external light sources on the detection results.
2. The surface finish testing device for rhinestone polished surfaces according to claim 1, characterized in that: The detection unit structure includes a detection box (4), which is a hollow cuboid with an open lower surface. The lower surface of the detection box (4) is fixedly installed on the upper surface of the base (1). The lower opening of the detection box (4) is aligned with the upper surface of the conveyor belt (2). A detection camera (5) is fixedly installed through the upper surface of the detection box (4). The detection camera (5) is remotely connected to the computer via a wireless signal. The detection camera (5) is aligned with the upper surface of the conveyor belt (2). Supplementary lights (6) are symmetrically arranged on both sides of the detection camera (5). The supplementary lights (6) are fixedly installed on the inner wall of the detection box (4).
3. The surface finish testing device for rhinestone polished surfaces according to claim 2, characterized in that: Square material passage holes are provided through both sides of the detection box (4). The material passage holes on the surface of the detection box (4) are the same width as the surface of the conveyor belt (2). A sliding shielding structure is provided on the surface of the detection box (4). The shielding structure separates the detection area inside the detection box (4) from the external light source through a sliding baffle (7).
4. The surface finish testing device for rhinestone polished surfaces according to claim 3, characterized in that: The shielding structure includes a baffle (7), which is slidably installed on the side surface of the detection box (4). Two baffles (7) are symmetrically installed on both sides of the detection box (4). The two baffles (7) are fixedly installed on the surface of the connecting plate (8). The connecting plate (8) is arranged parallel to the upper surface of the detection box (4). Two electric push rods (9) are symmetrically installed on the upper surface of the detection box (4). The output end of the electric push rod (9) is fixedly installed on the lower surface of the connecting plate (8). The two electric push rods (9) are synchronously controlled by a set of control algorithms.
5. The surface finish testing device for rhinestone polished surfaces according to claim 1, characterized in that: Two baffles (10) are fixedly installed on the inner surface of the base (1). The two baffles (10) are located on both sides of the detection box (4). The lower surface of the baffles (10) is in contact with the upper surface of the conveyor belt (2). The upper surface of the conveyor belt (2) is provided with a water drill support structure.
6. The surface finish testing device for rhinestone polished surfaces according to claim 5, characterized in that: The water drill support structure includes a support box (11), the lower surface of which is fixedly installed on the upper surface of the conveyor belt (2). The support box (11) is a hollow structure with an open upper surface. A top plate (12) is fixedly installed on the upper surface of the support box (11). A conical support seat (13) is embedded and fixed on the surface of the top plate (12). A circular through hole is provided through the surface of the support seat (13).
7. The surface finish testing device for rhinestone polished surfaces according to claim 6, characterized in that: The support box (11) is provided with a first airbag (14) inside. The first airbag (14) is wrapped around the lower surface of the support seat (13). The two sides of the first airbag (14) are respectively connected to the second airbag (15). The lower surface of the second airbag (15) is bonded and fixed to the inner wall of the support seat (13). A pressure plate (16) is provided above the second airbag (15). The first airbag (14) and the second airbag (15) are both compression structures. The upper surface of the pressure plate (16) is fixedly installed at the lower end of the slide rod (17). The slide rod (17) slides through the surface of the top plate (12). An electromagnet (18) and a magnetic block (19) are sleeved on the outer surface of the slide rod (17). The electromagnet (18) is fixed to the slide rod (17), and the magnetic block (19) is fixed to the upper surface of the pressure plate (16).