A high voltage testing device for a rotary transformer

CN224758660UActive Publication Date: 2026-09-15JIANGSU XUANKE INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202521579773.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-28
Publication Date
2026-09-15
Estimated Expiration
2035-07-28

AI Technical Summary

Technical Problem

目前用于旋转变压器高压测试的测试装置针对不同外径尺寸不同的旋转变压器产品,需要更换整套的测试探针组件,更换时间较长,影响生产效率

Benefits of technology

[0015] Compared with the prior art, the advantages of the high-voltage testing device for rotary transformers disclosed in this utility model are as follows: the high-voltage testing device for rotary transformers can adapt to different rotary transformers without stopping the machine, saving the time of changing test probes and helping to improve the overall testing and production efficiency; the high-voltage testing device for rotary transformers adopts a rotary table feeding structure, which can install multiple products at a time for testing, making the operation more convenient and faster, and the testing efficiency higher.

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Abstract

The utility model provides a kind of rotary transformer high voltage testing device, including carousel assembly, test assembly and test carrier assembly, the test carrier assembly includes a plurality of carriers for installing different sizes rotary transformer, the carrier is detachably installed at the top of carousel assembly, the test assembly is combined with carousel assembly installation, the test assembly includes drive assembly and installs ground probe assembly and a plurality of test probe assemblies on the drive assembly.The rotary transformer high voltage testing device can adapt to different rotary transformers without stopping, saving the time of replacing test probes, helping to improve overall detection and production efficiency.
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Description

Technical Field

[0001] This utility model relates to the technical field of high-voltage testing of rotary transformers, and more precisely, to a high-voltage testing device for rotary transformers. Background Technology

[0002] A rotary transformer is a type of induction micro-motor, commonly used to measure the angular displacement and angular velocity of rotating objects. A rotary transformer consists of a stator and a rotor. The stator windings, acting as the primary winding, receive the excitation voltage, while the rotor windings, acting as the secondary winding, generate the induced voltage through electromagnetic coupling. As a precision angle, position, and speed detection device, the rotary transformer is suitable for all applications using rotary encoders, especially in environments with high temperatures, extreme cold, humidity, high speeds, and high vibrations where rotary encoders cannot function properly. Rotary transformers are widely used in servo control systems, robotic systems, machine tools, and other technical fields.

[0003] Because rotary transformers require high precision, they need to be tested before leaving the factory. High-voltage testing first requires connecting the grounding probe assembly to the rotary transformer, and then connecting the test probe assembly to the rotary transformer to perform the high-voltage test. Currently, the testing equipment used for high-voltage testing of rotary transformers requires replacing the entire set of test probe assemblies for rotary transformers with different outer diameters, which is time-consuming and affects production efficiency.

[0004] In summary, there is a need in the field for a high-voltage testing device for rotary transformers that can be adapted to different products without changing the test probe assembly. Utility Model Content

[0005] In view of this, the purpose of this utility model is to provide a high-voltage testing device for rotary transformers, which adopts a rotary feeding structure and includes at least two test probe assemblies for products of different sizes. This device can adapt to more sizes of rotary transformers while improving testing accuracy and increasing production efficiency.

[0006] To achieve the above objectives, this utility model provides a high-voltage testing device for a rotary transformer, including a turntable assembly, a testing assembly, and a testing carrier assembly. The testing carrier assembly includes several carriers for mounting rotary transformers of different sizes. The carriers are detachably mounted on the top of the turntable assembly. The testing assembly is installed in conjunction with the turntable assembly. The testing assembly includes a driving assembly, a grounding probe assembly mounted on the driving assembly, and several testing probe assemblies.

[0007] Preferably, the turntable assembly includes a central mounting plate, a turntable rotatably mounted outside the central mounting plate, and a drive motor. The drive motor is mounted at the bottom of the central mounting plate, and the mounting plate is driven to rotate by the drive motor. The carrier is detachably mounted on the top of the turntable, and the test assembly is mounted in conjunction with the central mounting plate.

[0008] Preferably, the turntable has a plurality of evenly distributed vehicle mounting slots, and the side of each vehicle mounting slot has a plurality of fasteners mounted on the turntable.

[0009] Preferably, the turntable has four evenly distributed vehicle mounting slots.

[0010] Preferably, a control interface is installed on the turntable, and the control interface is located on the side of the vehicle mounting slot.

[0011] Preferably, the drive assembly includes a drive device mounted on the mounting plate and a drive mounting plate connected to the drive device. A test mounting block and a control connector assembly are mounted on the drive mounting plate. The control connector assembly is aligned with the control interface. A test mounting plate is mounted on the test mounting block. A grounding probe assembly and several test probe assemblies are mounted on the test mounting plate.

[0012] Preferably, the test mounting plate is equipped with a first test probe assembly and a second test probe assembly, respectively designed for rotary transformers of different sizes.

[0013] Preferably, the first test probe assembly includes a first test drive assembly and a first test probe mounted on the first test drive assembly. The first test drive assembly is mounted in conjunction with the test mounting plate. The first test drive assembly drives the first test probe to move up and down to dock with the rotary transformer for testing.

[0014] Preferably, the second test probe assembly includes a second test drive assembly and a second test probe mounted on the second test drive assembly. The second test drive assembly is mounted in conjunction with the test mounting plate. The second test drive assembly drives the second test probe to move up and down to dock with the rotary transformer for testing.

[0015] Compared with the prior art, the advantages of the high-voltage testing device for rotary transformers disclosed in this utility model are as follows: the high-voltage testing device for rotary transformers can adapt to different rotary transformers without stopping the machine, saving the time of changing test probes and helping to improve the overall testing and production efficiency; the high-voltage testing device for rotary transformers adopts a rotary table feeding structure, which can install multiple products at a time for testing, making the operation more convenient and faster, and the testing efficiency higher. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] like Figure 1 The diagram shown is a structural schematic of a large-size product carrier installed on a high-voltage testing device for a rotary transformer according to this application. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] like Figure 1 As shown, this application discloses a high-voltage testing device for a rotary transformer, comprising a turntable assembly, a testing component 2, and a testing carrier assembly. The turntable assembly includes a central mounting plate 10, a turntable 11 rotatably mounted outside the central mounting plate 10, and a drive motor 13. The drive motor 13 is mounted at the bottom of the central mounting plate 10, and the mounting plate 10 is driven to rotate by the drive motor 13. The testing carrier assembly includes several carriers for mounting rotary transformers of different sizes, and the carriers are detachably mounted on the top of the turntable 11. The testing component 2 is mounted in conjunction with the central mounting plate 10. The testing component 2 includes a drive assembly, a grounding probe assembly mounted on the drive assembly, and several testing probe assemblies. When the carrier is driven to rotate to the bottom of the testing component, the grounding probe assembly is driven by the drive assembly to contact the rotary transformer on the carrier, and the corresponding testing probe assembly is controlled to contact the rotary transformer for testing. Different testing probe assemblies are set for rotary transformers of different sizes, thereby enabling testing to be completed without replacing the testing probe assemblies, reducing replacement time, and improving testing and production efficiency.

[0020] Specifically, the turntable 11 has a plurality of evenly distributed vehicle mounting slots 12, preferably four evenly distributed vehicle mounting slots 12. The sides of the vehicle mounting slots 12 have a plurality of fasteners 121 mounted on the turntable 11. The fasteners 121 can be structures such as rotating bolts, and the vehicle is fixed by the fasteners 121.

[0021] A control interface 14 is also installed on the turntable 11, which is located on the side of the vehicle mounting slot 12.

[0022] The carrier includes a first carrier 3 for mounting a large-sized rotary transformer and a second carrier 4 for mounting a small-sized rotary transformer.

[0023] The drive assembly includes a drive device 20 mounted on a mounting plate 10 and a drive mounting plate 21 connected to the drive device 20. A test mounting block 22 and a control connector assembly 24 are mounted on the drive mounting plate 21. The control connector assembly 24 is aligned with the control interface 14. A test mounting plate 23 is mounted on the test mounting block 22. A grounding probe assembly and several test probe assemblies are mounted on the test mounting plate 23.

[0024] A first test probe assembly 231 and a second test probe assembly 232 are mounted on the test mounting plate 23. The first test probe assembly 231 and the second test probe assembly 232 are respectively designed for rotary transformers of different sizes. The first test probe assembly 231 includes a first test drive assembly and a first test probe mounted on the first test drive assembly. The first test drive assembly is mounted in conjunction with the test mounting plate 23, and drives the first test probe to move up and down to connect with the rotary transformer for testing. The second test probe assembly 232 includes a second test drive assembly and a second test probe mounted on the second test drive assembly. The second test drive assembly is mounted in conjunction with the test mounting plate 23, and drives the second test probe to move up and down to connect with the rotary transformer for testing.

[0025] Preferably, the first test drive assembly and the second test drive assembly are slidably connected to the test mounting plate 23. For example, a guide rail 2321 parallel to the horizontal plane can be installed on the test mounting plate 23, and the first test drive assembly or the second test drive assembly is slidably and adjustablely connected to the guide rail 2321, so that it can be adapted to different types and sizes of rotary transformers after adjustment.

[0026] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A high-voltage testing device for a rotary transformer, characterized in that, The device includes a turntable assembly, a test assembly, and a test carrier assembly. The test carrier assembly includes several carriers for mounting rotary transformers of different sizes. The carriers are detachably mounted on top of the turntable assembly. The test assembly is installed in conjunction with the turntable assembly. The test assembly includes a drive assembly, a grounding probe assembly mounted on the drive assembly, and several test probe assemblies.

2. The high-voltage testing device for a rotary transformer as described in claim 1, characterized in that, The turntable assembly includes a central mounting plate, a turntable rotatably mounted outside the central mounting plate, and a drive motor. The drive motor is mounted at the bottom of the central mounting plate, and the mounting plate is driven to rotate by the drive motor. The carrier is detachably mounted on the top of the turntable, and the test assembly is mounted in conjunction with the central mounting plate.

3. The high-voltage testing device for a rotary transformer as described in claim 2, characterized in that, The turntable has several evenly distributed vehicle mounting slots, and the sides of the vehicle mounting slots have several fasteners mounted on the turntable.

4. The high-voltage testing device for a rotary transformer as described in claim 3, characterized in that, The turntable has four evenly distributed vehicle mounting slots.

5. The high-voltage testing device for a rotary transformer as described in claim 4, characterized in that, A control interface is installed on the turntable, and the control interface is located on the side of the vehicle mounting slot.

6. The high-voltage testing device for a rotary transformer as described in claim 5, characterized in that, The drive assembly includes a drive device mounted on the mounting plate and a drive mounting plate connected to the drive device. A test mounting block and a control connector assembly are mounted on the drive mounting plate. The control connector assembly is aligned with the control interface. A test mounting plate is mounted on the test mounting block. A grounding probe assembly and several test probe assemblies are mounted on the test mounting plate.

7. The high-voltage testing device for a rotary transformer as described in claim 6, characterized in that, The test mounting plate is equipped with a first test probe assembly and a second test probe assembly, respectively designed for rotary transformers of different sizes.

8. The high-voltage testing apparatus for a rotary transformer as described in claim 7, characterized in that, The first test probe assembly includes a first test drive assembly and a first test probe mounted on the first test drive assembly. The first test drive assembly is installed in conjunction with the test mounting plate. The first test drive assembly drives the first test probe to move up and down to dock with the rotary transformer for testing.

9. The high-voltage testing device for a rotary transformer as described in claim 8, characterized in that, The second test probe assembly includes a second test drive assembly and a second test probe mounted on the second test drive assembly. The second test drive assembly is installed in conjunction with the test mounting plate. The second test drive assembly drives the second test probe to move up and down to dock with the rotary transformer for testing.