Electromagnetic drive remote control device

Abstract

The utility model discloses a kind of electromagnetic driver remote control device, it is related to electromagnetic drive remote control equipment technical field. Including remote control component and driving component, driving component is installed on the equipment needing remote control, and with the electromagnetic component electric connection of equipment Setting, remote control component remote control driving component and drive the electromagnetic component of equipment work.The utility model has following beneficial effects: breakthrough wired limitation, improve control convenience and mobility;Strengthen signal transmission stability, adapt complex environment;Multiple safety design, reduce operation risk;State visual feedback.

Description

Technical Field

[0001] This utility model relates to the field of electromagnetic drive remote control equipment technology, specifically an electromagnetic drive remote control device. Background Technology

[0002] Electromagnetic actuators, due to their rapid response and precise control, are widely used in machining, automated production lines, medical equipment, smart homes, and other fields as core drive components for equipment actuators (such as electromagnetic valves, electromagnetic clutches, and electromagnetic push rods). Currently, the control methods of electromagnetic actuators are mainly divided into two categories: Wired control method: The control switch is directly connected to the electromagnetic driver via a cable, relying on physical lines to transmit control signals. This method has significant limitations: First, the wiring is cumbersome, especially in scenarios involving multiple devices or large equipment, where tangled cables can lead to maintenance difficulties and low troubleshooting efficiency; second, it has poor mobility, as the control end is limited by cable length, making remote operation impossible and difficult to adapt to scenarios requiring mobile control or dispersed equipment layout (such as workshop assembly lines or outdoor equipment); third, the cables are susceptible to pulling, corrosion, or electromagnetic interference, which can cause signal transmission interruptions and affect equipment stability.

[0003] Existing wireless control methods: Some improved solutions adopt wireless remote control, but key defects still exist: First, weak signal acquisition capability. Most wireless receiving modules integrate built-in antennas, which are prone to signal attenuation and loss in scenarios with strong electromagnetic interference, such as industrial plants and complex buildings, leading to control delays or failures. Second, insufficient operational safety. There is a lack of anti-accidental touch design (such as a single touch switch which is prone to accidental operation), and no emergency braking mechanism is set. When the equipment experiences abnormalities such as jamming or overload, the drive output cannot be quickly cut off, posing a safety hazard. Third, a lack of status feedback mechanism. Users cannot intuitively judge the operating status of the equipment and signal transmission status.

[0004] Based on the above problems, there is an urgent need for an electromagnetic driver remote control device that combines convenient wiring, signal stability, and operational safety, in order to overcome the limitations of existing control methods and adapt to the usage needs of multiple scenarios. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an electromagnetic driver remote control device, which solves the problems of difficult wiring, poor signal stability, low operational safety, and lack of status feedback mechanism in existing electromagnetic drivers.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: an electromagnetic driver remote control device, comprising a remote control component and a drive component, wherein the drive component is installed on the device to be remotely controlled and is electrically connected to the electromagnetic component of the device, and the remote control component remotely controls the drive component and drives the electromagnetic component of the device to work.

[0007] As a preferred embodiment, the remote control component includes a mounting box A and an operation box, with the operation box fastened and fixed to the upper part of the mounting box A; The main control board A, the wireless transmission module and the power module A are fixedly installed inside the mounting box A. The main control board A is electrically connected to the wireless transmission module and the power module A. The inner cavity of the operation box is equipped with a power switch, a power indicator light, a control switch, and a control indicator light; The power switch, power indicator light, control switch, and control indicator light are electrically connected to the main control board A.

[0008] As a preferred embodiment, the driving component includes a mounting box B and a sealing plate, with the sealing plate fastened and fixed to the upper part of the mounting box B; The main control board B, the wireless receiving module, the power supply module B and the drive circuit module are fixedly installed in the inner cavity of the mounting box B. The main control board B is electrically connected to the wireless receiving module, the power supply module B and the drive circuit module. The upper surface of the enclosed plate is provided with a start switch and a start indicator light, which are electrically connected to the main control board B.

[0009] As a preferred embodiment, the operating box is hinged with a protective cover, the lower front wall of the protective cover is provided with a snap-fit ​​block, and the front wall of the operating box is provided with a snap-fit ​​groove, with the snap-fit ​​block and the snap-fit ​​groove engaging.

[0010] As a preferred embodiment, the drive circuit module is provided with external wiring, which is electrically connected to the electromagnetic components of the device.

[0011] As a preferred embodiment, the wireless receiving module is connected to a signal receiving antenna, which is located outside the mounting box B. The signal receiving antenna can enhance the signal capture capability of the wireless receiving module.

[0012] As a preferred embodiment, the operation box is equipped with an emergency stop switch, which is set independently from the control switch. When the emergency stop switch is pressed, it directly cuts off the output of the drive component and forces the electromagnetic component to stop working.

[0013] As a preferred embodiment, the control switch is set to trigger after a long press.

[0014] This utility model has the following beneficial effects: (a) Overcoming the limitations of wired connections and improving ease of operation and maneuverability This solution adopts a split wireless structure of "remote control component + drive component". The drive component is directly installed on the device body and is electrically connected to the electromagnetic component through an external wire. The remote control component can be separated from the physical cable to achieve remote control, which solves the wiring problem of wired control and reduces cable maintenance costs and failure risks.

[0015] (ii) Enhance signal transmission stability and adapt to complex environments Optimized wireless signal reception: An external signal receiving antenna, located outside the mounting box B, is connected to the wireless receiving module of the drive component. The antenna's gain characteristics enhance the ability to capture weak electromagnetic waves, effectively mitigating signal attenuation issues in complex electromagnetic environments. Simultaneously, the remote control component and drive component transmit signals via a dedicated wireless module. Combined with the main control board's signal processing logic, this results in stronger anti-interference signal transmission compared to existing simplified wireless solutions. It can provide stable control within a range of 10-100 meters, adapting to various scenarios such as industrial plants and outdoor operations. (iii) Multiple safety features reduce operational risks Dual protection against accidental touch and emergency braking: The protective cover hinged to the control box is fixed by a snap-fit ​​block and a snap-fit ​​slot, which can cover the power switch and control switch when not in operation to avoid accidental contact; the control switch adopts a long-press delay trigger design to further reduce the probability of accidental operation; the newly added emergency stop switch is set independently from the control switch. When pressed, it can directly cut off the output of the drive component and force the electromagnetic component to stop working, providing a rapid braking means for equipment abnormalities or emergencies, significantly improving operational safety. Status visualization feedback: The power indicator and control indicator of the remote control unit, along with the start indicator of the drive unit, form a three-level feedback system: the power indicator shows the power supply status of the remote control unit, the control indicator shows the command sending status, and the start indicator shows the execution status of the drive unit. Users can intuitively determine whether the signal transmission link and equipment operation are normal through the indicator lights, facilitating quick troubleshooting.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the remote control component structure of Embodiment 1 of this utility model; Figure 2 This is a schematic diagram of the drive component structure of Embodiment 1 of this utility model; Figure 3 This is a schematic diagram of the mounting box A structure in Embodiment 1 of this utility model; Figure 4 This is a schematic diagram of the mounting box B structure in Embodiment 1 of this utility model; Figure 5This is a schematic diagram of the remote control component structure in Embodiment 2 of this utility model; In the diagram: 1. Remote control component; 2. Drive component; 3. Mounting box A; 4. Operation box; 5. Main control board A; 6. Wireless transmission module; 7. Power module A; 8. Power switch; 9. Power indicator light; 10. Control switch; 11. Control indicator light; 12. Mounting box B; 13. Enclosure plate; 14. Main control board B; 15. Wireless receiving module; 16. Power module B; 17. Drive circuit module; 18. Start switch; 19. Start indicator light; 20. Protective cover; 21. Snap-on block; 22. Snap-on slot; 23. External wiring; 24. Signal receiving antenna; 25. Emergency stop switch. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] In the description of this utility model, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "around" and other terms indicating orientation or positional relationship are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0020] Please refer to Example 1 Figure 1 , 2 Embodiments 1, 2, and 4 of this utility model provide a technical solution: an electromagnetic driver remote control device, including a remote control component 1 and a drive component 2. The drive component 2 is installed on the device that needs to be remotely controlled and is electrically connected to the electromagnetic component of the device. The remote control component 1 remotely controls the drive component 2 and drives the electromagnetic component of the device to work.

[0021] The remote control component 1 includes a mounting box A3 and an operation box 4, with the operation box 4 fastened and fixed to the upper part of the mounting box A3; The main control board A5, the wireless transmission module 6, and the power module A7 are fixedly installed inside the mounting box A3. The main control board A5 is electrically connected to the wireless transmission module 6 and the power module A7. The inner cavity of the operation box 4 is equipped with a power switch 8, a power indicator light 9, a control switch 10, and a control indicator light 11. The power switch 8, power indicator light 9, control switch 10, and control indicator light 11 are electrically connected to the main control board A5.

[0022] The drive component 2 includes a mounting box B12 and a sealing plate 13, with the sealing plate 13 fastened and fixed to the upper part of the mounting box B12. The main control board B14, wireless receiver module 15, power module B16 and drive circuit module 17 are fixedly installed in the inner cavity of the mounting box B12. The main control board B14 is electrically connected to the wireless receiver module 15, power module B16 and drive circuit module 17. The upper surface of the enclosure plate 13 is provided with a start switch 18 and a start indicator light 19, which are electrically connected to the main control board B14.

[0023] The operation box 4 is hinged to a protective cover 20. The lower front wall of the protective cover 20 is provided with a snap-fit ​​block 21, and the front wall of the operation box 4 is provided with a snap-fit ​​groove 22. The snap-fit ​​block 21 and the snap-fit ​​groove 22 are snap-fitted together.

[0024] The drive circuit module 17 is provided with an external wiring 23, which is electrically connected to the electromagnetic components of the device.

[0025] The wireless receiving module 15 is connected to a signal receiving antenna 24, which is located outside the mounting box B12. The signal receiving antenna 24 can enhance the signal capture capability of the wireless receiving module 15.

[0026] The working principle of this utility model: Start the start switch 18 of the drive unit 2, then turn on the power switch 8, the power indicator light 9 lights up, press the control switch 10, the control indicator light 11 lights up, the main control board A5 receives the start signal from the control switch 10, and transmits the start signal through the wireless transmission module 6. The wireless receiving module 15 of the driving component 2 receives the start signal transmitted by the wireless transmitting module 6 and transmits the start signal to the main control board B14. The main control board B14 processes and sends the start signal to the driving circuit module 17. The driving circuit module 17 executes the start signal, and the electromagnetic components of the driving device work. At the same time, after the driving circuit module 17 executes the start signal, the start indicator light 19 lights up, thereby providing feedback on the working status of the driving circuit module 17.

[0027] When the control switch 10 returns to its original position, the control indicator light 11 turns off, the wireless transmitting module 6 stops transmitting the start signal, the wireless receiving module 15 does not receive the start signal, the drive circuit module 17 stops working, the start indicator light 19 turns off, and then the electromagnetic components of the device reset.

[0028] Please refer to Example 2 Figure 5This utility model embodiment provides a technical solution that differs from the technical solution of embodiment 1 in that: the operation box 4 is provided with an emergency stop switch 25, the emergency stop switch 25 is electrically connected to the main control board A5, the emergency stop switch 25 is independently set with the control switch 10, and when the emergency stop switch 25 is pressed, it directly cuts off the output of the drive component 2 and forces the electromagnetic component to stop working.

[0029] The control switch 10 is set to trigger after a long press (e.g., a command is sent only after a 2-second long press) to avoid accidental activation.

[0030] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0031] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A remote control device for an electromagnetic actuator, characterized in that: It includes a remote control component (1) and a drive component (2). The drive component (2) is installed on the device that needs to be remotely controlled and is electrically connected to the electromagnetic component of the device. The remote control component (1) remotely controls the drive component (2) and drives the electromagnetic component of the device to work. The remote control component (1) includes a mounting box A (3) and an operation box (4), with the operation box (4) fastened and fixed to the upper part of the mounting box A (3); The main control board A (5), the wireless transmission module (6) and the power module A (7) are fixedly installed in the inner cavity of the mounting box A (3). The main control board A (5) is electrically connected to the wireless transmission module (6) and the power module A (7). The inner cavity of the operation box (4) is equipped with a power switch (8), a power indicator light (9), a control switch (10) and a control indicator light (11). The power switch (8), power indicator (9), control switch (10) and control indicator (11) are electrically connected to the main control board A (5); The drive component (2) includes a mounting box B (12) and a sealing plate (13), the sealing plate (13) being fastened and fixed to the upper part of the mounting box B (12); The main control board B (14), wireless receiving module (15), power supply module B (16) and drive circuit module (17) are fixedly installed in the inner cavity of the mounting box B (12). The main control board B (14) is electrically connected to the wireless receiving module (15), power supply module B (16) and drive circuit module (17). The upper surface of the closed plate (13) is provided with a start switch (18) and a start indicator light (19), and the start switch (18) and the start indicator light (19) are electrically connected to the main control board B (14); The operation box (4) is hinged with a protective cover (20). The lower front wall of the protective cover (20) is provided with a snap-fit ​​block (21), and the front wall of the operation box (4) is provided with a snap-fit ​​groove (22). The snap-fit ​​block (21) and the snap-fit ​​groove (22) are snap-fitted together. The drive circuit module (17) is provided with an external wiring (23), which is electrically connected to the electromagnetic components of the device.

2. The electromagnetic actuator remote control device according to claim 1, characterized in that: The wireless receiving module (15) is connected to a signal receiving antenna (24), which is located outside the mounting box B (12). The signal receiving antenna (24) can enhance the signal capture capability of the wireless receiving module (15).

3. The electromagnetic actuator remote control device according to claim 1, characterized in that: The operation box (4) is equipped with an emergency stop switch (25), which is independently set from the control switch (10).

4. The electromagnetic actuator remote control device according to claim 1, characterized in that: The control switch (10) is set to trigger after a long press.

Images