Tensile resistant kink resistant power cable
Patent Information
- Application Number
- CN202521941196.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-10
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-09-10
AI Technical Summary
[0003]现有的电缆在面对高拉力环境时,容易出现导体断裂或电缆整体结构变形等问题,容易导致信号传输中断或电气故障,影响设备的运行安全与效率,甚至引发停电、信号中断等安全事故,增加维修和更换成本
1、通过内保护层与外保护层的双层防护,能够有效地提升该电缆的抗拉性与结构强度,使得该电缆在面对高拉力环境时,难以发生导体断裂或电缆整体结构变形的现象,使得电力传输更加稳定与安全。
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Figure CN224759166U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable technology, specifically to a tensile-resistant and breakage-resistant power cable. Background Technology
[0002] Cables are electrical lines used to transmit electrical energy, signals, or convert electromagnetic energy, and are widely used in power systems, communication networks, industrial automation, building wiring, and other fields.
[0003] Existing cables are prone to conductor breakage or overall cable structure deformation when exposed to high tensile stress, which can easily lead to signal transmission interruption or electrical faults, affecting the operational safety and efficiency of equipment, and even causing safety accidents such as power outages and signal interruptions, increasing maintenance and replacement costs. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a tensile-resistant and breakage-resistant power cable. Through the double protection of the inner and outer protective layers, the tensile strength and structural strength of the cable can be effectively improved. When the cable faces high tensile environments, it is difficult for conductors to break or the overall cable structure to deform, thus extending the service life of the cable and making power transmission more stable and safe.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a tensile-resistant and breakage-resistant power cable, comprising: a conductor, an inner protective layer provided on the outer wall of the conductor, a supporting skeleton provided on the outer wall of the inner protective layer, an outer protective layer provided on the outer wall of the supporting skeleton, the inner protective layer comprising a tensile-resistant braided sleeve, an aramid-filled sleeve bonded to the outer wall of the tensile-resistant braided sleeve, an insulating sleeve bonded to the outer wall of the aramid-filled sleeve, and a shielding sleeve bonded to the outer wall of the insulating sleeve. The tensile-resistant braided sleeve is made of high-strength fiber material. When the tensile-resistant braided sleeve and the aramid-filled sleeve are subjected to force, the high toughness of the high-strength fiber and the buffering effect of the filling material can absorb the force and reduce the impact of external force on the conductor.
[0006] Preferably, the outer wall of the conductor is bonded to the inner wall of the tensile braided sleeve, and the outer wall of the shielding sleeve is bonded to the inner wall of the support frame. The tensile braided sleeve is made of high-strength fiber material, and the shielding sleeve is bonded to the support frame, which further improves the structural strength of the cable.
[0007] Preferably, the outer protective layer includes a buffer protective sleeve, the outer protective sleeve is bonded to the outer wall of the buffer protective sleeve, and reinforcing ribs are slidably connected to the inner wall of the outer protective sleeve. The outer protective sleeve is made of elastic rubber, the buffer protective sleeve is made of rubber, and the support frame is made of polypropylene. By setting the outer protective layer, the tensile force on the cable is first dispersed and transmitted to the support frame, thereby reducing the force on the support frame.
[0008] Preferably, the outer protective sleeve is spirally wound around the outer wall of the buffer protective sleeve, and the inner wall of the buffer protective sleeve is bonded to the outer wall of the support frame. The spiral design of the outer protective sleeve can increase the friction of the cable and reduce the tension caused by the cable sliding during use.
[0009] Preferably, the reinforcing ribs are arranged in a ring around the central point of the supporting frame. The ring array of reinforcing ribs can resist the deformation of the outer protective layer from multiple directions, making it difficult for the outer protective sleeve to break.
[0010] This utility model provides a tensile-resistant and breakage-resistant power cable. It has the following beneficial effects: 1. The double protection of the inner and outer protective layers effectively improves the tensile strength and structural strength of the cable, making it less prone to conductor breakage or overall structural deformation when facing high tensile environments, thus making power transmission more stable and safer.
[0011] 2. The spiral design of the outer protective sleeve increases the friction of the cable and reduces the tension caused by slippage during use. At the same time, the ring array of reinforcing ribs can resist the deformation of the outer protective layer from multiple directions, making the outer protective sleeve less prone to breakage and extending the service life of the cable. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the front structure of this utility model; Figure 3 This is a partial structural cross-sectional view of the present invention.
[0013] In the diagram: 1. Conductor; 2. Inner protective layer; 20. Tensile braided sleeve; 21. Aramid filler sleeve; 22. Insulating sleeve; 23. Shielding sleeve; 3. Support frame; 4. Outer protective layer; 40. Buffer protective sleeve; 41. Outer protective sleeve; 42. Reinforcing rib. Detailed Implementation
[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0015] Please see Figure 1-3This utility model provides a technical solution: a tensile-resistant and breakage-resistant power cable, comprising: a conductor 1, an inner protective layer 2 provided on the outer wall of the conductor 1, a support frame 3 provided on the outer wall of the inner protective layer 2, and an outer protective layer 4 provided on the outer wall of the support frame 3. Through the double protection of the inner protective layer 2 and the outer protective layer 4, the tensile strength and structural strength of the cable are effectively improved, making the power transmission of the cable more stable and safe.
[0016] The inner protective layer 2 includes a tensile braided sleeve 20, an aramid-filled sleeve 21 bonded to the outer wall of the tensile braided sleeve 20, an insulating sleeve 22 bonded to the outer wall of the aramid-filled sleeve 21, a shielding sleeve 23 bonded to the outer wall of the insulating sleeve 22, the outer wall of the conductor 1 bonded to the inner wall of the tensile braided sleeve 20, and the outer wall of the shielding sleeve 23 bonded to the inner wall of the support frame 3. When tensile force is applied to the tensile braided sleeve 20 and the aramid-filled sleeve 21, the high toughness of the high-strength fiber and the buffering effect of the filling material will absorb and reduce the impact of tensile force on the conductor 1.
[0017] The outer protective layer 4 includes a buffer protective sleeve 40, an outer protective sleeve 41 is bonded to the outer wall of the buffer protective sleeve 40, and a reinforcing rib 42 is slidably connected to the inner wall of the outer protective sleeve 41. The outer protective sleeve 41 is spirally wound around the outer wall of the buffer protective sleeve 40, and the inner wall of the buffer protective sleeve 40 is bonded to the outer wall of the support frame 3. The reinforcing rib 42 is arranged in a ring around the central point of the support frame 3. Through the spiral design of the outer protective sleeve 41 and the ring array of the reinforcing rib 42, the tensile strength and structural strength of the cable are effectively improved.
[0018] Working principle In use, the inner protective layer 2 provides higher tensile strength support for the conductor 1, and the outer protective layer 4 further enhances the overall structural strength and impact resistance of the cable, making it difficult for the conductor 1 to break or for the overall cable structure to deform.
[0019] When the cable faces a high-tensile environment, the tension is initially applied to the outer protective sleeve 41. Since the outer protective sleeve 41 is made of elastic rubber and is spirally wound around the outer wall of the buffer protective sleeve 40, its own material toughness and spiral structure disperse the tension. Simultaneously, the reinforcing rib 42 directly resists external forces, preventing the outer protective sleeve 41 from deforming or breaking too quickly. Subsequently, the tension is transferred from the outer protective sleeve 41 to the buffer protective sleeve 40. Because the buffer protective sleeve 40 is made of rubber, it further absorbs the tension from the outer protective sleeve 41. The tensile force is transmitted to the support frame 3, which is made of polypropylene and is not easily broken under stress. The support frame 2 can then distribute the tensile force in the circumferential direction to the entire cable cross-section to avoid local overload. This tensile force is distributed to the shielding sleeve 23 and the insulating sleeve 22, and then to the tensile braided sleeve 20 and the aramid filler sleeve 21. Since the tensile braided sleeve 20 is made of high-strength fiber, it absorbs residual external force by utilizing the high toughness of the high-strength fiber and the buffering effect of the filler material, preventing the inner protective layer 2 from delaminating. This further reduces the tensile force acting on the conductor 1, making it difficult for the conductor 1 to break or for the overall cable structure to deform.
[0020] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.
[0021] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A tensile-resistant and breakage-resistant power cable, comprising: The conductor (1) is characterized in that an inner protective layer (2) is provided on the outer wall of the conductor (1), a support frame (3) is provided on the outer wall of the inner protective layer (2), and an outer protective layer (4) is provided on the outer wall of the support frame (3). The inner protective layer (2) includes a tensile braided sleeve (20), the outer wall of which is bonded with an aramid filling sleeve (21), the outer wall of which is bonded with an insulating sleeve (22), and the outer wall of which is bonded with a shielding sleeve (23).
2. The tensile-resistant and breakage-resistant power cable according to claim 1, characterized in that: The outer wall of the conductor (1) is bonded to the inner wall of the tensile braided sleeve (20), and the outer wall of the shielding sleeve (23) is bonded to the inner wall of the support frame (3).
3. The tensile-resistant and breakage-resistant power cable according to claim 1, characterized in that: The outer protective layer (4) includes a buffer protective sleeve (40), the outer wall of which is bonded with an outer protective sleeve (41), and the inner wall of the outer protective sleeve (41) is slidably connected with reinforcing ribs (42).
4. The tensile-resistant and breakage-resistant power cable according to claim 3, characterized in that: The outer protective sleeve (41) is spirally wound around the outer wall of the buffer protective sleeve (40), and the inner wall of the buffer protective sleeve (40) is bonded to the outer wall of the support frame (3).
5. A tensile-resistant and breakage-resistant power cable according to claim 3, characterized in that: The reinforcing ribs (42) are arranged in a ring at the central point of the supporting frame (3).