An automatic assembly device for keyboard balance bars

CN224759315UActive Publication Date: 2026-09-15SHENZHEN SHENGMAO TECH CO LTD
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Patent Information

Application Number
CN202522117119.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-30
Publication Date
2026-09-15
Estimated Expiration
2035-09-30

AI Technical Summary

Technical Problem

[0002]目前,在电脑键盘的生产过程中,平衡条的组装工序大多采用人工操作的方式,一方面,人工操作生产效率低下,难以满足大规模生产的需求,另一方面,人工组装,无法确保每一根平衡条位置组装的正确性,进而影响产品质量和生产效率

Benefits of technology

本实用新型设有平衡条供料机构和平衡条组装机构,实现了平衡条的自动供料和组装,大大提高了生产效率,能够满足大规模生产的需求,同时,减少了人工干预,降低了生产成本,实用性强。

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a keyboard balance bar's automatic assembly device, including balance bar feed mechanism and the balance bar assembly mechanism of arrangement in balance bar feed mechanism one side, the balance bar assembly mechanism includes first stand, installs first mechanical arm in first stand top and is connected with the assembly mounting panel of first mechanical arm, the bottom of assembly mounting panel still is equipped with assembly clamping pneumatic cylinder, and assembly clamping pneumatic cylinder still drive -connected with two assembly clamping seats, two the opposite side of assembly clamping seat each installation assembly clamping block, and the lower part of two assembly clamping block opposite side each set up an assembly clamping groove, the side of assembly clamping pneumatic cylinder still is equipped with for the side limiting component of limiting to balance bar. The utility model has realized the automatic feed and assembly of balance bar, has improved production efficiency greatly, can satisfy the demand of large -scale production, simultaneously, has reduced manual intervention, has reduced production cost, and the practicality is strong.
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Description

Technical Field

[0001] This utility model relates to the field of automation technology, and in particular to an automatic assembly device for a keyboard balance bar. Background Technology

[0002] Currently, in the production process of computer keyboards, the assembly of balance bars is mostly done manually. On the one hand, manual operation is inefficient and cannot meet the needs of large-scale production. On the other hand, manual assembly cannot ensure the correctness of the assembly of each balance bar, thus affecting product quality and production efficiency. Utility Model Content

[0003] The purpose of this invention is to provide an automatic assembly device for keyboard balance bars, which includes a balance bar feeding mechanism and a balance bar assembly mechanism. This realizes automatic feeding and assembly of balance bars, greatly improving production efficiency and meeting the needs of large-scale production. At the same time, it reduces manual intervention, lowers production costs, and is highly practical. To achieve the above objectives, the following technical solution is adopted: An automatic assembly device for a keyboard balance bar includes a balance bar feeding mechanism and a balance bar assembly mechanism arranged on one side of the balance bar feeding mechanism. The balance bar assembly mechanism includes a first upright frame, a first robotic arm mounted on the top of the first upright frame, and an assembly mounting plate connected to the first robotic arm. An assembly clamping cylinder is also installed at the bottom of the assembly mounting plate, and the assembly clamping cylinder also drives two assembly clamping seats. An assembly clamping block is installed on each opposite side of the two assembly clamping seats, and an assembly clamping groove is opened at the lower part of each opposite side of the two assembly clamping blocks. A side limiting component for limiting the balance bar is also installed on one side of the assembly clamping cylinder.

[0004] Furthermore, a first mounting groove is provided on one side of the assembly clamping seat at an angle downwards, and the lower part of the first mounting groove extends to the bottom of the assembly clamping seat; a first mounting hole is also provided on the other side of the assembly clamping seat, extending into the first mounting groove, and a cup-head screw is also installed in the first mounting hole; the assembly clamping block is arranged in the first mounting groove and installed on the cup-head screw.

[0005] Furthermore, an assembly clamping plate extends downward from the bottom of the assembly clamping block, and an assembly clamping groove is formed on the lower part of one side of the assembly clamping plate.

[0006] Furthermore, the side limiting assembly includes a limiting mounting plate connected to one side of the assembly clamping cylinder; the bottom of the limiting mounting plate is also integrally connected to a side limiting block; the side limiting block has an L-shaped structure, and the L-shaped horizontal end of the side limiting block extends to be arranged between the two assembly clamping seats; the L-shaped horizontal end of the side limiting block is also connected to a side limiting baffle.

[0007] Furthermore, the balance bar feeding mechanism includes a first feeding frame, a feeding support mounted on the top of the first feeding frame, a feeding base plate connected to the top of the feeding support, and a feeding push plate slidably arranged at one end of the top of the feeding base plate; a feeding fixing seat is also installed in the middle of the top of the feeding base plate, and a feeding hopper plate is also connected to one side of the feeding fixing seat in the vertical direction, and the balance bar is movably sleeved on the feeding hopper plate; one end of the feeding push plate extends to the bottom of the feeding hopper plate, and a first contoured slot for accommodating the balance bar is also opened at the top of one end of the feeding push plate; a feeding translation cylinder connected to the feeding push plate is also installed at the bottom of the feeding base plate.

[0008] Furthermore, a hopper base is also installed at the other end of the top of the feeding base plate, and a feeding fixing seat is installed at the top end of the hopper base; a first guide groove is opened at the top of the hopper base along its length direction, and one end of the feeding push plate is inserted into the first guide groove; a first notch is also opened at one end of the feeding push plate, and a first proximity switch is also installed at the other end of the top of the hopper base corresponding to the first notch.

[0009] Furthermore, a first linear guide assembly is arranged along its length at one top end of the feeding base plate, and a linear guide connecting seat is slidably arranged on the first linear guide assembly; the feeding push plate is installed on the linear guide connecting seat; the output shaft of the feeding translation cylinder is also connected to a cylinder connecting plate, and the upper part of the cylinder connecting plate is connected to one side of the linear guide connecting seat.

[0010] Furthermore, a cylinder limiting block is connected to the top of the feeding base plate at one end of the first linear guide assembly, and a limiting screw is installed on the cylinder limiting block.

[0011] Furthermore, the balance bar feeding mechanism also includes a hopper partition; the hopper partition is arranged on one side of the feeding hopper plate.

[0012] By adopting the above solution, the beneficial effects of this utility model are: This utility model is equipped with a balance bar feeding mechanism and a balance bar assembly mechanism, which realizes automatic feeding and assembly of balance bars, greatly improves production efficiency, can meet the needs of large-scale production, and at the same time reduces manual intervention, lowers production costs, and is highly practical. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 A schematic diagram of the balance bar assembly mechanism of this utility model, omitting the first upright and the first robotic arm; Figure 3 This is a schematic diagram of the balance bar feeding mechanism of this utility model; Figure 4 This is a partially enlarged structural schematic diagram of the balance bar feeding mechanism of this utility model; The following are explanations of the labels in the attached diagram: 1. Balance bar feeding mechanism; 2. Balance bar assembly mechanism; 11. First feeding frame; 12. Feeding support; 13. Feeding base plate; 14. Feeding push plate; 15. Feeding fixed seat; 16. Feeding hopper plate; 17. Feeding translation cylinder; 18. Hopper base; 19. Linear rail connecting seat; 21. First upright frame; 22. First robotic arm; 23. Assembly mounting plate; 24. Assembly clamping cylinder; 25. Assembly clamping seat; 26. Assembly clamping block; 27. Assembly clamping groove; 28. Side limiting component; 29. ​​Cup head screw; 20. Assembly clamping plate; 171. Cylinder connecting plate; 172. Cylinder limiting block; 173. Limiting screw; 174. Hopper partition; 181. First proximity switch; 182. Hopper pressure block; 281. Side limiting block; 282. Side limiting baffle. Detailed Implementation

[0014] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0015] Reference Figures 1 to 4 As shown, this utility model provides an automatic assembly device for a keyboard balance bar. In one embodiment, it includes a balance bar feeding mechanism 1 and a balance bar assembly mechanism 2 arranged on one side of the balance bar feeding mechanism 1. The balance bar assembly mechanism 2 includes a first stand 21, a first robotic arm 22 installed on the top of the first stand 21, and an assembly mounting plate 23 connected to the first robotic arm 22. An assembly clamping cylinder 24 is also installed at the bottom of the assembly mounting plate 23, and the assembly clamping cylinder 24 is also driven to connect two assembly clamping seats 25. An assembly clamping block 26 is installed on each opposite side of the two assembly clamping seats 25, and an assembly clamping groove 27 is opened at the lower part of each opposite side of the two assembly clamping blocks 26. A side limiting component 28 for limiting the balance bar is also installed on one side of the assembly clamping cylinder 24.

[0016] In this embodiment, the first robotic arm 22 can be an existing free robotic arm, which can drive the assembly clamping cylinder 24 to move in three-dimensional space. The assembly clamping cylinder 24 can drive the two assembly clamping seats 25 to move closer or further away from each other, and then the assembly clamping block 26 clamps the balance bar from the balance bar feeding mechanism 1 and assembles it into the corresponding hole in the keyboard frame. At the same time, an assembly clamping groove 27 is opened on the lower part of each of the two assembly clamping blocks 26 on opposite sides, which can make the assembly clamping block 26 firmly clamp the balance bar and prevent the balance bar from falling off during movement. In addition, a side limiting component 28 is provided to limit the side of the balance bar and ensure the stability of the balance bar transfer.

[0017] Preferably, in this embodiment, a first mounting groove is inclined downward on one side of the assembly clamping seat 25, and the lower part of the first mounting groove extends to the bottom of the assembly clamping seat 25; a first mounting hole extending into the first mounting groove is also provided on the other side of the assembly clamping seat 25, and a cup-head screw 29 is installed in the first mounting hole; the assembly clamping block 26 is arranged in the first mounting groove and installed on the cup-head screw 29. This structural design allows the assembly clamping block 26 to be easily installed and fixed on the assembly clamping seat 25, facilitating assembly and disassembly. It allows for quick replacement of the corresponding assembly clamping block 26 for different types and sizes of balance bars, offering strong versatility. Furthermore, an assembly clamping plate 20 extends downward from the bottom of the assembly clamping block 26, and an assembly clamping groove 27 is formed on the lower part of one side of the assembly clamping plate 20. The shape and size of the assembly clamping groove 27 can be designed according to the specific shape and size of the balance bar, thereby achieving precise clamping of the balance bar.

[0018] Furthermore, the side limiting assembly 28 includes a limiting mounting plate connected to one side of the assembly clamping cylinder 24; a side limiting block 281 is integrally connected to the bottom of the limiting mounting plate; the side limiting block 281 has an L-shaped structure, and the L-shaped horizontal end of the side limiting block 281 extends to be arranged between the two assembly clamping seats 25; a side limiting baffle 282 is also connected to the L-shaped horizontal end of the side limiting block 281. The function of the side limiting baffle 282 is to laterally limit the balance bar during clamping and assembly, and to provide more reliable lateral support for the balance bar, preventing lateral displacement of the balance bar during clamping and assembly.

[0019] In one embodiment, the balance bar feeding mechanism 1 includes a first feeding frame 11, a feeding support 12 installed on the top of the first feeding frame 11, a feeding base plate 13 connected to the top of the feeding support 12, and a feeding push plate 14 slidably arranged on one end of the top of the feeding base plate 13; a feeding fixing seat 15 is also installed in the middle of the top of the feeding base plate 13, and a feeding hopper plate 16 is also connected to one side of the feeding fixing seat 15 in the vertical direction, and the balance bar is movably sleeved on the feeding hopper plate 16; one end of the feeding push plate 14 extends to the bottom of the feeding hopper plate 16, and a first contoured slot for accommodating the balance bar is also opened at the top of one end of the feeding push plate 14; a feeding translation cylinder 17 connected to the feeding push plate 14 is also installed at the bottom of the feeding base plate 13.

[0020] To improve assembly efficiency, in this embodiment, the balance bar feeding mechanism 1 includes four feeding modules. Each feeding module includes the aforementioned feeding push plate 14, feeding hopper plate 16, feeding translation cylinder 17, and related components. The balance bars are stacked and sleeved on the feeding hopper plate 16, and the feeding hopper plate 16 is also movably sleeved with a hopper pressing block 182. The hopper pressing block 182 is located at the top of the stacked balance bars and is used to drive the balance bars to move down along the feeding hopper plate 16 under the action of gravity. The feeding push plate 14 slides under the drive of the feeding translation cylinder 17, catches the balance bars falling from the feeding hopper plate 16 through the first contouring slot, and pushes them forward to the loading position, waiting for the balance bar assembly mechanism 2 to pick up the balance bars.

[0021] Preferably, in this embodiment, a hopper base 18 is also installed at the other top end of the feeding base plate 13, and a feeding fixing seat 15 is installed at one top end of the hopper base 18; a first guide groove is provided on the top of the hopper base 18 along its length, and one end of the feeding push plate 14 is inserted into the first guide groove; a first notch is also provided at one end of the feeding push plate 14, and a first proximity switch 181 is installed at the other top end of the hopper base 18 corresponding to the first notch. When the feeding push plate 14 moves, the first guide groove plays a guiding role, and the first proximity switch 181 can detect whether the feeding push plate 14 has moved the balance bar to the predetermined feeding position, so that the background control balance bar assembly mechanism 2 can clamp the balance bar. At the same time, a second notch is provided on each side of the other top end of the hopper base 18. The second notch plays a role in avoiding obstruction, so that the assembly clamping cylinder 24 can drive the two assembly clamping blocks 26 to clamp the balance bar.

[0022] Furthermore, a first linear guide assembly is arranged along its length at one top end of the feeding base plate 13, and a linear guide connecting seat 19 is slidably arranged on the first linear guide assembly; the feeding push plate 14 is mounted on the linear guide connecting seat 19; the output shaft of the feeding translation cylinder 17 is also connected to a cylinder connecting plate 171, and the upper part of the cylinder connecting plate 171 is connected to one side of the linear guide connecting seat 19. The first linear guide assembly and the linear guide connecting seat 19 further improve the movement accuracy and stability of the feeding push plate 14. Simultaneously, a cylinder limiting block 172 is also connected to one end of the first linear guide assembly at the top of the feeding base plate 13, and a limiting screw 173 is also installed on the cylinder limiting block 172. The limiting screw 173 is used to limit the movement of the feeding push plate 14, thereby improving the safety of operation. In addition, the balance bar feeding mechanism 1 also includes a hopper partition 174, which is arranged on one side of the feeding hopper plate 16. This can prevent the balance bar assembly mechanism 2 from hitting the feeding hopper plate 16 when it moves, thereby improving the safety of equipment operation.

[0023] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An automatic assembly device for a keyboard balance bar, characterized in that, The device includes a balance bar feeding mechanism and a balance bar assembly mechanism arranged on one side of the balance bar feeding mechanism. The balance bar assembly mechanism includes a first upright, a first robotic arm mounted on the top of the first upright, and an assembly mounting plate connected to the first robotic arm. An assembly clamping cylinder is also installed at the bottom of the assembly mounting plate, and the assembly clamping cylinder drives two assembly clamping seats. An assembly clamping block is installed on each opposite side of the two assembly clamping seats, and an assembly clamping groove is opened at the lower part of each opposite side of the two assembly clamping blocks. A side limiting component for limiting the balance bar is also installed on one side of the assembly clamping cylinder.

2. The automatic assembly device for a keyboard balance bar according to claim 1, characterized in that, The assembly clamping seat has a first mounting groove that is inclined downward on one side, and the lower part of the first mounting groove extends to the bottom of the assembly clamping seat; the assembly clamping seat also has a first mounting hole that extends into the first mounting groove on the other side, and a cup head screw is installed in the first mounting hole; the assembly clamping block is arranged in the first mounting groove and installed on the cup head screw.

3. The automatic assembly device for a keyboard balance bar according to claim 2, characterized in that, The bottom of the assembly clamping block also extends downward to an assembly clamping plate, and an assembly clamping groove is opened on the lower part of one side of the assembly clamping plate.

4. The automatic assembly device for a keyboard balance bar according to claim 1, characterized in that, The side limiting assembly includes a limiting mounting plate connected to one side of the assembly clamping cylinder; the bottom of the limiting mounting plate is also integrally connected to a side limiting block; the side limiting block has an L-shaped structure, and the L-shaped horizontal end of the side limiting block extends to be arranged between the two assembly clamping seats; the L-shaped horizontal end of the side limiting block is also connected to a side limiting baffle.

5. The automatic assembly device for a keyboard balance bar according to claim 1, characterized in that, The balance bar feeding mechanism includes a first feeding frame, a feeding support mounted on the top of the first feeding frame, a feeding base plate connected to the top of the feeding support, and a feeding push plate slidably arranged at one end of the top of the feeding base plate; a feeding fixing seat is also installed in the middle of the top of the feeding base plate, and a feeding hopper plate is connected to one side of the feeding fixing seat in the vertical direction, and the balance bar is movably sleeved on the feeding hopper plate; one end of the feeding push plate extends to the bottom of the feeding hopper plate, and a first contoured slot for accommodating the balance bar is also opened at the top of one end of the feeding push plate; a feeding translation cylinder connected to the feeding push plate is also installed at the bottom of the feeding base plate.

6. The automatic assembly device for a keyboard balance bar according to claim 5, characterized in that, A hopper base is also installed at the other end of the top of the feeding base plate, and a feeding fixing seat is installed at the top end of the hopper base; a first guide groove is opened at the top of the hopper base along its length direction, and one end of the feeding push plate is inserted into the first guide groove; a first notch is also opened at one end of the feeding push plate, and a first proximity switch is also installed at the other end of the top of the hopper base corresponding to the first notch.

7. The automatic assembly device for a keyboard balance bar according to claim 6, characterized in that, The top end of the feeding base plate is provided with a first linear guide assembly along its length, and a linear guide connecting seat is slidably arranged on the first linear guide assembly; the feeding push plate is installed on the linear guide connecting seat; the output shaft of the feeding translation cylinder is also connected to a cylinder connecting plate, and the upper part of the cylinder connecting plate is connected to one side of the linear guide connecting seat.

8. The automatic assembly device for a keyboard balance bar according to claim 7, characterized in that, The top of the feeding base plate is connected to a cylinder limit block at one end of the first linear guide assembly, and a limit screw is installed on the cylinder limit block.

9. The automatic assembly device for a keyboard balance bar according to claim 5, characterized in that, The balance bar feeding mechanism also includes a hopper partition; the hopper partition is arranged on one side of the feeding hopper plate.