Soft package lithium ion battery adsorption flaring device
Patent Information
- Application Number
- CN202522246023.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-23
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-10-23
AI Technical Summary
[0003]然而,现有技术中,铝塑膜袋的扩口操作多采用机械夹持方式进行,容易导致铝塑膜袋变形或撕裂问题;另外,由于铝塑膜材料具有一定的回弹性与柔性,开口部位在扩口后容易发生回缩或塌口,难以稳定保持形状,从而导致后续注液与热封过程中造成对位偏差或褶皱,从而增加漏封、虚焊风险,严重影响锂电池的热封质量
[0022] The rotary drive mechanism of this invention can drive the rotary disk to rotate intermittently, so that multiple positioning slots enter each workstation in sequence, realizing continuous cyclic operation of each workstation. The battery cell in the aluminum-plastic film bag is stably fixed through the first slot to prevent movement. The second slot can expose the opening area of the aluminum-plastic film bag. The upper adsorption mechanism and the lower adsorption mechanism can adsorb the surface of the film bag from the upper and lower directions respectively, and stretch it in the opposite direction to realize the flaring. After the flaring is completed, the hot air shaping component can blow hot air to shape the opening from the side to prevent collapse or wrinkles, effectively improving the opening stability of the aluminum-plastic film. The material picking mechanism is located at the side of the rotary disk and can take out the flared aluminum-plastic film bag. The overall automation level is high, effectively improving the processing efficiency and stability of the flaring operation.
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Figure CN224759418U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of adsorption flaring devices, and more particularly to an adsorption flaring device for soft-pack lithium-ion batteries. Background Technology
[0002] Soft-pack lithium-ion batteries are lithium battery structures that use aluminum-plastic film as the outer packaging material. They are widely used in consumer electronics, power batteries, and energy storage systems. To achieve the encapsulation and protection of the internal cells, soft-pack lithium-ion batteries typically use aluminum-plastic composite film as the encapsulation carrier. This material has good mechanical strength and barrier properties, which can effectively prevent moisture penetration and electrolyte leakage. During the battery encapsulation process, the cells need to be placed in the aluminum-plastic film bag and sealed through a heat-sealing process. Before this, the opening end of the aluminum-plastic film bag must be flared to facilitate subsequent electrolyte injection and encapsulation operations.
[0003] However, in the existing technology, the flaring operation of aluminum-plastic film bags is mostly carried out by mechanical clamping, which can easily lead to deformation or tearing of the aluminum-plastic film bags. In addition, because the aluminum-plastic film material has a certain degree of resilience and flexibility, the opening is prone to shrinkage or collapse after flaring, making it difficult to maintain a stable shape. This can cause misalignment or wrinkles during subsequent liquid injection and heat sealing, thereby increasing the risk of leak sealing and poor welding, and seriously affecting the heat sealing quality of lithium batteries.
[0004] Therefore, existing technologies have shortcomings and need to be improved. Utility Model Content
[0005] The technical problem to be solved by this utility model is to provide a soft-pack lithium-ion battery adsorption and expansion device that is easy to use and effectively improves the lithium battery packaging effect.
[0006] To achieve this objective, the present invention adopts the following technical solution: a soft-pack lithium-ion battery adsorption and expansion device, comprising a rotary drive mechanism, a rotary disk, an upper adsorption mechanism, a lower adsorption mechanism, a hot air shaping component, and a material handling mechanism.
[0007] The rotary drive mechanism is connected to the bottom of the rotating disk. The rotary drive mechanism is used to drive the rotating disk to rotate horizontally. The rotating disk is provided with four positioning slots along the circumference. The positioning slots are used to place aluminum-plastic film bags containing battery cells.
[0008] The positioning slot includes a first slot and a second slot. The first slot is used to fix the battery cell inside the aluminum-plastic film bag, and the second slot is located at the opening of the aluminum-plastic film bag.
[0009] The upper adsorption mechanism is located above the second slot, and the lower adsorption mechanism is located below the second slot. The upper adsorption mechanism and the lower adsorption mechanism are used to adsorb the surface of the aluminum-plastic film bag and move in opposite directions to enlarge the opening of the aluminum-plastic film bag.
[0010] The hot air shaping component is located on the side of the upper adsorption mechanism. The hot air shaping component is used to blow hot air outward, and the air outlet of the hot air shaping component is set towards the opening of the aluminum-plastic film bag.
[0011] The material handling mechanism is located on the side of the rotating disk, and is used to pick up the flared aluminum-plastic film bag from the positioning slot.
[0012] The above technical solution includes a fixed frame in the soft-pack lithium-ion battery adsorption and expansion device. The fixed frame is located on the side of the rotating disk, and the material picking mechanism, the upper adsorption mechanism and the lower adsorption mechanism are all located on the fixed frame.
[0013] Using the above technical solution, in the soft-pack lithium-ion battery adsorption and expansion device, the upper adsorption mechanism and the lower adsorption mechanism have the same structure, both including a connecting arm, a first cylinder, a first mounting plate and a first suction nozzle;
[0014] The connecting arm is located on the side of the fixed frame, the first cylinder is located on the connecting arm, and the movable end of the first cylinder faces the second slot and is connected to the first mounting plate. The first mounting plate is provided with a first waist-shaped groove, and the first suction nozzle is detachably located on the first waist-shaped groove. The first suction nozzle is used to adsorb onto the opening surface of the aluminum-plastic film bag.
[0015] Using the above technical solution, in the soft-pack lithium-ion battery adsorption and flaring device, the hot air shaping component includes a mounting bracket, a rotary cylinder, a clamping frame, and a hot air blower.
[0016] The mounting bracket is located on the side of the connecting arm, the rotary cylinder is located on the mounting bracket, the movable end of the rotary cylinder is connected to the clamping frame, the clamping frame is used to fix and clamp the hot air blower, the air outlet of the hot air blower is provided with a nozzle, the nozzle has a flat structure, and the nozzle is used to guide and deliver hot air to the aluminum-plastic film bag.
[0017] Using the above technical solution, in the soft-pack lithium-ion battery adsorption and expansion device, the material handling mechanism includes a linear motion module, a moving plate, a second cylinder, a second mounting plate, and a second suction nozzle;
[0018] The linear motion module is mounted on the fixed frame. The movable end of the linear motion module is connected to the movable plate. The second cylinder is mounted on the movable plate with its movable end facing downward and is connected to the second mounting plate. The second mounting plate is provided with a second waist-shaped groove. The second suction nozzle is located on the second waist-shaped groove and is used to adsorb the surface of the aluminum-plastic film bag above the first groove opening.
[0019] Using the above technical solution, in the soft-pack lithium-ion battery adsorption and expansion device, the number of the second suction nozzles is two.
[0020] In the above technical solution, the rotary drive mechanism in the soft-pack lithium-ion battery adsorption and flaring device is a cam divider.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] The rotary drive mechanism of this invention can drive the rotary disk to rotate intermittently, so that multiple positioning slots enter each workstation in sequence, realizing continuous cyclic operation of each workstation. The battery cell in the aluminum-plastic film bag is stably fixed through the first slot to prevent movement. The second slot can expose the opening area of the aluminum-plastic film bag. The upper adsorption mechanism and the lower adsorption mechanism can adsorb the surface of the film bag from the upper and lower directions respectively, and stretch it in the opposite direction to realize the flaring. After the flaring is completed, the hot air shaping component can blow hot air to shape the opening from the side to prevent collapse or wrinkles, effectively improving the opening stability of the aluminum-plastic film. The material picking mechanism is located at the side of the rotary disk and can take out the flared aluminum-plastic film bag. The overall automation level is high, effectively improving the processing efficiency and stability of the flaring operation. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0024] The structures, proportions, sizes, etc., shown in the accompanying drawings of this specification are only for the purpose of assisting those skilled in the art in understanding and reading the content disclosed in the specification, and are not intended to limit the implementation conditions of this utility model. Therefore, they have no substantial technical significance. Any modifications to the structure, changes in the proportions, or adjustments to the size, without affecting the effects and purposes that this utility model can produce, should still fall within the scope of the technical content disclosed in this utility model.
[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0026] Figure 2 This is a schematic diagram of the rotating disk structure of this utility model;
[0027] Figure 3 This is a schematic diagram of the installation structure of the upper adsorption mechanism and the lower adsorption mechanism of this utility model;
[0028] Figure 4 This is a schematic diagram of the hot air shaping component of this utility model. Detailed Implementation
[0029] To make the utility model's objectives, features, and advantages more apparent and understandable, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.
[0030] In the description of this utility model, it should be understood that the terms "upper," "lower," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. It should be noted that when a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be a component centrally located at the same time.
[0031] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.
[0032] like Figures 1 to 4As shown in the figure, this utility model embodiment provides a soft-pack lithium-ion battery adsorption and flaring device, including a rotary drive mechanism 1, a rotary disk 2, an upper adsorption mechanism 3, a lower adsorption mechanism 4, a hot air shaping component 5, and a material handling mechanism 6. The rotary drive mechanism 1 is connected to the bottom of the rotary disk 2, and the rotary drive mechanism 1 is used to drive the rotary disk 2 to rotate horizontally. The rotary disk 2 has four positioning slots 20 along its circumference. The positioning slots 20 are used to place aluminum-plastic film bags containing battery cells. The positioning slots 20 include a first slot 201 and a second slot 202. The first slot 201 is used to fix the battery cells in the aluminum-plastic film bag. The second slot 202 is located at the opening of the aluminum-plastic film bag. The upper adsorption mechanism 3 is located above the second slot 202, and the lower adsorption mechanism 4 is located at the second slot 202. Below 02, the upper adsorption mechanism 3 and the lower adsorption mechanism 4 are used to adsorb the surface of the aluminum-plastic film bag and move in the opposite direction to enlarge the opening of the aluminum-plastic film bag; the rotary drive mechanism 1 can drive the rotary disk 2 to rotate intermittently in the horizontal direction, thereby realizing the cyclic positioning operation of multiple stations. In each positioning slot 20, a first slot 201 is set to fix the battery inside the aluminum-plastic film bag, so that it maintains a stable position during the flaring operation and avoids movement or tilting. At the same time, the opening of the aluminum-plastic film bag is placed at the second slot 202 to expose the opening area of the aluminum-plastic film bag. When the rotary disk 2 rotates to the flaring station, the upper adsorption mechanism 3 and the lower adsorption mechanism 4 located above and below the second slot 202 respectively adhere to and adsorb the upper and lower opening surfaces of the aluminum-plastic film bag, and simultaneously stretch in the opposite direction, thereby causing the opening of the aluminum-plastic film bag to gradually open, thereby realizing the flaring operation.
[0033] The hot air shaping component 5 is located on the side of the upper adsorption mechanism 3. The hot air shaping component 5 is used to blow hot air outward, and the air outlet of the hot air shaping component 5 is set towards the opening of the aluminum-plastic film bag. After the flaring operation of the opening of the aluminum-plastic film bag is completed, the hot air shaping component 5 is activated to blow hot air from the side to the opening area, so that the film material is temporarily shaped under heat, thereby solidifying the opened bag opening, effectively avoiding the collapse or wrinkling of the aluminum-plastic film bag due to natural rebound, and improving the encapsulation effect of the lithium battery.
[0034] The material handling mechanism 6 is located on the side of the rotating disk 2. The material handling mechanism 6 is used to pick up the flared aluminum-plastic film bag from the positioning slot 20.
[0035] like Figure 1 As shown, it further includes a fixing frame 11, which is located on the side of the rotating disk 2. The material picking mechanism 6, the upper adsorption mechanism 3 and the lower adsorption mechanism 4 are all located on the fixing frame 11.
[0036] like Figure 3As shown, the upper adsorption mechanism 3 and the lower adsorption mechanism 4 have the same structure, both including a connecting arm 31, a first cylinder 32, a first mounting plate 33, and a first suction nozzle 34. The connecting arm 31 is located on the side of the fixing frame 11, and the first cylinder 32 is located on the connecting arm 31, with the movable end of the first cylinder 32 facing the second slot 202 and connected to the first mounting plate 33. The first mounting plate 33 has a first waist-shaped groove 330, and the first suction nozzle 34 is detachably mounted on the first waist-shaped groove 330. The first suction nozzle 34 is used to adsorb onto the opening surface of the aluminum-plastic film bag. The first cylinder 32 can drive the first suction nozzle 34 to pull the opening area of the aluminum-plastic film bag up and down, thereby realizing the flaring operation. Setting the first suction nozzle 34 in the first waist-shaped groove 330 makes it easy to adjust the installation position of the first suction nozzle 34, thereby adapting to aluminum-plastic film bags of different sizes.
[0037] like Figure 4 As shown, the hot air shaping assembly 5 further includes a mounting bracket 51, a rotary cylinder 52, a clamping frame 53, and a hot air blower 54. The mounting bracket 51 is located on the side of the connecting arm 31, and the rotary cylinder 52 is located on the mounting bracket 51. The movable end of the rotary cylinder 52 is connected to the clamping frame 53. The clamping frame 53 is used to fix and clamp the hot air blower 54. The air outlet of the hot air blower 54 is provided with a nozzle 541. The nozzle 541 has a flat structure and is used to guide and deliver hot air onto the aluminum-plastic film bag. After the flaring action is completed, the rotary cylinder 52 is activated, driving the clamping frame 53 to rotate at a set angle and positioning the hot air blower 54 at a specific blowing angle. The hot air blower 54 has a flat nozzle 541 at its outlet, which can distribute the hot air in a sheet-like manner, forming a uniform and wide blowing surface to cover the entire opening area of the aluminum-plastic film bag. Thus, under the action of hot air, the opening of the aluminum-plastic film bag is temporarily kept in a fixed and expanded state, effectively suppressing the collapse or warping caused by material rebound.
[0038] like Figure 1 and Figure 3As shown, the material handling mechanism 6 further includes a linear motion module 61, a moving plate 62, a second cylinder 63, a second mounting plate 64, and a second suction nozzle 65. The linear motion module 61 is mounted on the fixed frame 11, and the movable end of the linear motion module 61 is connected to the moving plate 62. The second cylinder 63 is mounted on the moving plate 62, with its movable end facing downwards, and is connected to the second mounting plate 64. The second mounting plate 64 is provided with a second waist-shaped groove 640, and the second suction nozzle 65 is provided on the second waist-shaped groove 640. The second suction nozzle 65 is used to adsorb the surface of the aluminum-plastic film bag above the first slot 201. When the flared film bag rotates to the material handling station, the linear motion module 61 moves the moving plate 62 to directly above the positioning slot 20. Then, the second cylinder 63 activates, driving the second mounting plate 64 closer to the film bag, allowing the second suction nozzle 65 to precisely adhere to the aluminum-plastic film bag above the first slot 201, thus avoiding interference with the shaped opening area. After the second suction nozzle 65 completes its adsorption, the second cylinder 63 retracts, causing the aluminum-plastic film bag to rise as a whole. The linear motion module 61 then smoothly moves it out of its original position for subsequent processing. In this embodiment, there are two second suction nozzles 65, which effectively improves the adsorption stability of the aluminum-plastic film bag.
[0039] Furthermore, the rotary drive mechanism 1 is a cam divider, which is connected to the bottom of the rotary disk 2. This allows the rotary disk 2 to rotate intermittently in the horizontal direction at a set angle, stopping precisely at a work station each time. This ensures that multiple positioning slots 20 can sequentially and stably enter the flaring, shaping, and material handling functional areas.
[0040] The above-described embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A device for adsorbing and widening the opening of a soft-pack lithium-ion battery, characterized in that, It includes a rotary drive mechanism, a rotary disk, an upper adsorption mechanism, a lower adsorption mechanism, a hot air shaping component, and a material handling mechanism; The rotary drive mechanism is connected to the bottom of the rotating disk. The rotary drive mechanism is used to drive the rotating disk to rotate horizontally. The rotating disk is provided with four positioning slots along the circumference. The positioning slots are used to place aluminum-plastic film bags containing battery cells. The positioning slot includes a first slot and a second slot. The first slot is used to fix the battery cell inside the aluminum-plastic film bag, and the second slot is located at the opening of the aluminum-plastic film bag. The upper adsorption mechanism is located above the second slot, and the lower adsorption mechanism is located below the second slot. The upper adsorption mechanism and the lower adsorption mechanism are used to adsorb the surface of the aluminum-plastic film bag and move in opposite directions to enlarge the opening of the aluminum-plastic film bag. The hot air shaping component is located on the side of the upper adsorption mechanism. The hot air shaping component is used to blow hot air outward, and the air outlet of the hot air shaping component is set towards the opening of the aluminum-plastic film bag. The material handling mechanism is located on the side of the rotating disk, and is used to pick up the flared aluminum-plastic film bag from the positioning slot.
2. The soft-pack lithium-ion battery adsorption flaring device according to claim 1, characterized in that, It also includes a fixed frame, which is located on the side of the rotating disk. The material picking mechanism, the upper adsorption mechanism and the lower adsorption mechanism are all located on the fixed frame.
3. The soft-pack lithium-ion battery adsorption flaring device according to claim 2, characterized in that, The upper adsorption mechanism and the lower adsorption mechanism have the same structure, both including a connecting arm, a first cylinder, a first mounting plate and a first suction nozzle; The connecting arm is located on the side of the fixed frame, the first cylinder is located on the connecting arm, and the movable end of the first cylinder faces the second slot and is connected to the first mounting plate. The first mounting plate is provided with a first waist-shaped groove, and the first suction nozzle is detachably located on the first waist-shaped groove. The first suction nozzle is used to adsorb onto the opening surface of the aluminum-plastic film bag.
4. The soft-pack lithium-ion battery adsorption flaring device according to claim 3, characterized in that, The hot air shaping assembly includes a mounting bracket, a rotary cylinder, a clamping frame, and a hot air blower; The mounting bracket is located on the side of the connecting arm, the rotary cylinder is located on the mounting bracket, the movable end of the rotary cylinder is connected to the clamping frame, the clamping frame is used to fix and clamp the hot air blower, the air outlet of the hot air blower is provided with a nozzle, the nozzle has a flat structure, and the nozzle is used to guide and deliver hot air to the aluminum-plastic film bag.
5. The soft-pack lithium-ion battery adsorption flaring device according to claim 2, characterized in that, The material handling mechanism includes a linear motion module, a moving plate, a second cylinder, a second mounting plate, and a second suction nozzle; The linear motion module is mounted on the fixed frame. The movable end of the linear motion module is connected to the movable plate. The second cylinder is mounted on the movable plate with its movable end facing downward and is connected to the second mounting plate. The second mounting plate is provided with a second waist-shaped groove. The second suction nozzle is located on the second waist-shaped groove and is used to adsorb the surface of the aluminum-plastic film bag above the first groove opening.
6. The soft-pack lithium-ion battery adsorption flaring device according to claim 5, characterized in that, The number of the second suction nozzle is two.
7. The soft-pack lithium-ion battery adsorption flaring device according to claim 1, characterized in that, The rotary drive mechanism is a cam divider.