A pre-packaged substation for easy container loading

Abstract

The utility model relates to substation technical field, especially a kind of prefabricated substation convenient to container loading, including square cuboid framework, the bottom surface of square cuboid framework is equipped with support base, the top of support base is equipped with the T-shaped partition that is perpendicular to support base, the T head horizontal plate of T-shaped partition and the left part of square cuboid framework are enclosed to form transformer setting position, the T tail vertical board of T-shaped partition is respectively with the right rear portion and right front portion of square cuboid framework and enclose to form low voltage cabinet setting position and medium voltage cabinet setting position, transformer setting position, low voltage cabinet setting position and medium voltage cabinet setting position are respectively installed with transformer, low voltage cabinet and medium voltage cabinet;The length, width, height of square cuboid framework are respectively not more than 3m, 2.5m, 3m;Solved the problem that prefabricated substation size is too big, not conducive to container loading, cause space waste, freight cost is high and the problem of the area of floor installation is too large.

Description

Technical Field

[0001] This utility model relates to the field of substation technology, and in particular to a prefabricated substation that is easy to load into containers. Background Technology

[0002] In existing prefabricated substations, there are no special restrictions on the size or type of transformers, medium-voltage switchgear, and low-voltage switchgear used. They are all set up in parallel without any special layout design. When packaged into container-type prefabricated substations for easy sea transport, the size of a single transformer reaches the standard of a 20-foot container, i.e., 6058 (length). 2438 (width) 2896mm (height). This is a high space utilization rate for large-capacity prefabricated substations, but a low space utilization rate for small-capacity prefabricated substations, resulting in wasted container space and increased transportation costs. More importantly, a 20-foot container occupies 14.7 square meters, which is too large to be used in all projects (some projects do not have such a large area reserved). Utility Model Content

[0003] To address the aforementioned shortcomings, the purpose of this utility model is to propose a prefabricated substation that is easy to load into containers, thus solving the problems of excessively large size of prefabricated substations, which are not conducive to container loading, resulting in wasted space, high transportation costs, and excessive area occupied during on-site installation.

[0004] To achieve this objective, the present invention adopts the following technical solution: A prefabricated substation that is easy to load into containers includes a square cube frame. The bottom surface of the square cube frame is provided with a support base. A T-shaped partition plate perpendicular to the support base is provided above the support base. The T-head horizontal plate of the T-shaped partition plate and the left part of the square cube frame form a transformer installation position. The T-tail vertical plate of the T-shaped partition plate and the right rear and right front parts of the square cube frame respectively form a low-voltage switchgear installation position and a medium-voltage switchgear installation position. A transformer, a low-voltage switchgear, and a medium-voltage switchgear are respectively installed in the transformer installation position, the low-voltage switchgear installation position, and the medium-voltage switchgear installation position. The length, width, and height of the square cube skeleton do not exceed 3m, 2.5m, and 3m, respectively.

[0005] Furthermore, the length, width, and height of the transformer do not exceed 2.3m, 1.1m, and 2.5m, respectively. The length, width, and height of the low-voltage switchgear shall not exceed 1.5m, 0.8m, and 2.2m, respectively. The length, width, and height of the medium-pressure switchgear shall not exceed 1m, 1m, and 2.2m, respectively.

[0006] Furthermore, a busbar trunking is provided on the top of the transformer, and the busbar trunking passes through the T-shaped partition plate to connect the transformer and the low-voltage switchgear.

[0007] Furthermore, a grille door and a grille encapsulation panel are installed on the side of the transformer mounting position along the square cube frame and the T-shaped partition plate; A grid encapsulation panel is installed on the top surface of the transformer mounting position along the square cube skeleton and the T-shaped partition plate.

[0008] Furthermore, a sealed door and a sealed enclosure panel are installed on the side of the low-voltage cabinet location along the square cube frame and the T-shaped partition plate. A sealed enclosure panel is installed on the top surface of the low-voltage cabinet along the square cube frame and the T-shaped partition plate.

[0009] Furthermore, a sealed door and a sealed enclosure panel are installed on the side of the medium-voltage cabinet location along the square cube frame and the T-shaped partition plate. A sealed enclosure panel is installed on the top surface of the medium-voltage cabinet along the square cube frame and the T-shaped partition plate.

[0010] Furthermore, the support base is provided with multiple reinforcing ribs, which are arranged across the bottom frame of the square cube frame, and the multiple reinforcing ribs are connected in an interlaced manner.

[0011] The technical solution provided by this utility model can include the following beneficial effects: the overall size of the prefabricated substation is limited by the square cube frame with defined length, width and height, so that it meets the 10-foot container standard, which facilitates container loading, reduces space waste and transportation costs, and reduces the floor area, basically adapting to the needs of all projects.

[0012] Based on this, the internal space of the square cubic frame is rationally divided using T-shaped partitions 3 perpendicular to the supporting base, changing the traditional parallel arrangement of transformers, medium-voltage switchgear, and low-voltage switchgear, thus adapting to the 10-foot container standard. More importantly, after using the T-shaped partitions to divide the space into sufficient lengths for transformer installation (because the size difference between large and small capacity transformers is mainly reflected in length, which is not easy to reduce, leading to the core reason for adopting the 20-foot container standard), the remaining internal space of the square cubic frame is then flexibly divided into low-voltage switchgear and medium-voltage switchgear installation positions (the size of the switchgear is easy to adjust). This allows prefabricated substations of both large and small capacity to compactly integrate the three main components of a substation within the 10-foot container standard. Attached Figure Description

[0013] Figure 1 This is a structural schematic diagram of a prefabricated substation that is easy to load into containers, which is one embodiment of this utility model.

[0014] Figure 2 Is it like this? Figure 1 The diagram shows a prefabricated substation structure after encapsulation, which is easy to load into containers. Figure 2 .

[0015] Figure 3 Is it like this? Figure 1 The diagram shows a prefabricated substation structure after encapsulation, which is easy to load into containers. Figure 3 .

[0016] The components include: 1. Square / cubic frame; 2. Support base; 3. T-shaped partition plate; 4. Transformer mounting position; 5. Low-voltage switchgear mounting position; 6. Medium-voltage switchgear mounting position; 41. Busbar trunking; 21. Reinforcing ribs. Detailed Implementation

[0017] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this utility model, and should not be construed as limiting this utility model.

[0018] In the description of this utility model, it should be understood that the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. Furthermore, features defined with "first" and "second" may explicitly or implicitly include one or more of these features, used to distinguish and describe features, without any order or emphasis.

[0019] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0020] In the description of the embodiments of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this utility model according to the specific circumstances.

[0021] The following is combined with Figures 1 to 3 This invention describes a prefabricated substation that is easy to load into containers, according to an embodiment of the present invention.

[0022] A prefabricated substation that is easy to load into containers includes a square cube frame 1. The bottom surface of the square cube frame 1 is provided with a support base 2. A T-shaped partition plate 3 perpendicular to the support base 2 is provided above the support base 2. The T-head horizontal plate of the T-shaped partition plate 3 and the left part of the square cube frame 1 enclose a transformer installation position 4. The T-tail vertical plate of the T-shaped partition plate 3 and the right rear and right front parts of the square cube frame 1 respectively enclose a low-voltage switchgear installation position 5 and a medium-voltage switchgear installation position 6. A transformer, a low-voltage switchgear, and a medium-voltage switchgear are respectively installed in the transformer installation position 4, the low-voltage switchgear installation position 5, and the medium-voltage switchgear installation position 6. The length, width, and height of the square cube skeleton 1 shall not exceed 3m, 2.5m, and 3m, respectively.

[0023] This utility model proposes a preferred embodiment of a prefabricated substation that is easy to load into containers, such as... Figure 1 As shown, the overall size of the prefabricated substation is limited by a square cube frame 1 with defined length, width, and height, making it conform to the 10-foot container standard. This facilitates container loading, reduces space waste and transportation costs, and minimizes the floor space required, thus basically meeting the needs of all projects.

[0024] Based on this, the internal space of the square cubic frame 1 is rationally divided using a T-shaped partition plate 3 perpendicular to the support base 2, changing the traditional parallel arrangement of transformers, medium-voltage switchgear, and low-voltage switchgear, thus adapting to the 10-foot container standard. More importantly, after using the T-head horizontal plate of the T-shaped partition plate 3 to divide a sufficiently long space for transformer placement 4 (because the size difference between large and small capacity transformers is mainly reflected in length, which is not easy to reduce, leading to the core reason for adopting the 20-foot container standard), the remaining internal space of the square cubic frame 1 is flexibly divided into low-voltage switchgear placement 5 and medium-voltage switchgear placement 6 (the size of the switchgear is easy to adjust), so that regardless of the size of the prefabricated substation, the three main components of the substation can be compactly integrated within the 10-foot container standard range.

[0025] Furthermore, the length, width, and height of the transformer shall not exceed 2.3m, 1.1m, and 2.5m, respectively; The length, width, and height of the low-voltage switchgear shall not exceed 1.5m, 0.8m, and 2.2m, respectively. The length, width, and height of the medium-voltage switchgear shall not exceed 1m, 1m, and 2.2m, respectively.

[0026] In this embodiment, based on the size limitation of the square cubic frame 1, the size selection of the transformer, low-voltage cabinet and medium-voltage cabinet installed at transformer installation position 4, low-voltage cabinet installation position 5 and medium-voltage cabinet installation position 6 is further limited. Based on this, T-shaped partition plates are set to separate them. Then, transformer installation position 4, low-voltage cabinet installation position 5 and medium-voltage cabinet installation position 6 will have redundant space for wiring and heat dissipation. When the prefabricated substation is installed, it can start working directly without the need for relocation.

[0027] It should be noted that the above size limits for transformers, low-voltage switchgear, and medium-voltage switchgear are derived from a summary of existing product sizes. Currently, most products on the market are slightly smaller than the specified sizes.

[0028] Furthermore, a busbar 41 is provided on the top of the transformer, and the busbar 41 passes through the T-shaped partition plate 3 to connect the transformer and the low-voltage switchgear.

[0029] In this embodiment, the substation typically distributes power externally after being electrically connected to the low-voltage switchgear. Therefore, a busbar 41 can be installed on top of the transformer to fix and connect the transformer and the low-voltage switchgear (because the transformer and the low-voltage switchgear are arranged back-to-back and close together, the busbar 41 can be, for example...). Figure 1 As shown in the diagram, an L-shaped cable tray is used for busbar connection; therefore, prefabricated substations do not require further wiring during installation, increasing the degree of prefabrication. Additionally, transformers and medium-voltage switchgear require external cables, and since the cables have a large diameter, prefabrication is not considered.

[0030] Furthermore, a grille door and a grille encapsulation panel are installed on the side of the transformer mounting position 4 along the square cube frame 1 and the T-shaped partition plate 3. A grid encapsulation panel is installed on the top surface of transformer mounting position 4 along the square cube skeleton 1 and T-shaped partition plate 3.

[0031] In this embodiment, as Figure 2 As shown, based on the fact that the transformer has a large heat dissipation requirement and generates a lot of heat when it is working, the top and side surfaces of the transformer installation position 4 are preferably encapsulated with a grid panel to facilitate anti-theft and protection after installation, and the grid door encapsulation facilitates opening the door for wiring, maintenance, and relocation.

[0032] Furthermore, a sealed door and a sealed enclosure panel are installed on the side of the low-voltage switchgear 5 along the square cube frame 1 and the T-shaped partition plate 3. A sealed enclosure panel is installed on the top surface of the low-voltage cabinet setting position 5 along the square cube frame 1 and the T-shaped partition plate 3.

[0033] Furthermore, the side of the medium-voltage switchgear 6 is equipped with a sealed door and a sealed enclosure panel along the square cube frame 1 and the T-shaped partition plate 3. A sealed enclosure panel is installed on the top surface of the medium-voltage cabinet setting position 6 along the square cubic frame 1 and the T-shaped partition plate 3.

[0034] In this embodiment, based on the requirements of anti-theft and protection, as well as their relatively small heat dissipation requirements, the low-voltage cabinet and the medium-voltage cabinet are preferably enclosed by sealed panels to cover the low-voltage cabinet mounting position 5 and the medium-voltage cabinet mounting position 6; at the same time, sealed doors should also be provided for opening the doors for wiring, maintenance, and relocation.

[0035] Furthermore, the support base 2 is provided with multiple reinforcing ribs 21, which are arranged across the bottom frame of the square cube frame 1, and the multiple reinforcing ribs 21 are connected in an interlaced manner.

[0036] In this embodiment, as Figure 3 As shown, the support base 2 of the prefabricated substation needs to support the transformer, low-voltage switchgear and medium-voltage switchgear, which is quite heavy. Therefore, the support base 2 needs to be equipped with crisscrossing reinforcing ribs to enhance the structural strength and load-bearing capacity of the support base 2; and during transportation and installation, it can effectively resist vibration and impact and avoid deformation of the support base 2.

[0037] It should be noted that there are several ways to arrange the reinforcing ribs 21 in a crisscross pattern. Multiple reinforcing ribs 21 can be arranged side-by-side from left to right, or side-by-side from front to back, and then interlocked; or as... Figure 3 As shown, the reinforcing ribs 21 are locally staggered.

[0038] Other components and operations of a prefabricated substation that is easy to load into containers according to embodiments of the present invention are known to those skilled in the art and will not be described in detail here.

[0039] In this specification, the terms "embodiment," "example," etc., refer to specific features, structures, materials, or characteristics described in connection with that embodiment or example, which are included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0040] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A prefabricated substation that is easy to load into containers, characterized in that: The device includes a square cube frame, with a support base on the bottom surface of the square cube frame. A T-shaped partition plate perpendicular to the support base is provided above the support base. The T-shaped horizontal plate of the partition plate and the left part of the square cube frame together form a transformer installation position. The T-shaped vertical plate of the partition plate and the right rear and right front parts of the square cube frame respectively form a low-voltage switchgear installation position and a medium-voltage switchgear installation position. A transformer, a low-voltage switchgear, and a medium-voltage switchgear are respectively installed in the transformer installation position, the low-voltage switchgear installation position, and the medium-voltage switchgear installation position. The length, width, and height of the square cube skeleton do not exceed 3m, 2.5m, and 3m, respectively.

2. A prefabricated substation that is easy to load into containers according to claim 1, characterized in that: The length, width, and height of the transformer shall not exceed 2.3m, 1.1m, and 2.5m, respectively. The length, width, and height of the low-voltage switchgear shall not exceed 1.5m, 0.8m, and 2.2m, respectively. The length, width, and height of the medium-pressure switchgear shall not exceed 1m, 1m, and 2.2m, respectively.

3. A prefabricated substation that is easy to load into containers according to claim 1, characterized in that: The transformer is provided with a busbar trunking at the top, which passes through the T-shaped partition plate and connects the transformer and the low-voltage switchgear.

4. A prefabricated substation that is easy to load into containers according to claim 1, characterized in that: A grille door and a grille encapsulation panel are installed on the side of the transformer mounting position along the square cube frame and the T-shaped partition plate; A grid encapsulation panel is installed on the top surface of the transformer mounting position along the square cube skeleton and the T-shaped partition plate.

5. A prefabricated substation that is easy to load into containers according to claim 1, characterized in that: The side of the low-voltage cabinet is equipped with a sealed door and a sealed enclosure panel along the square cube frame and the T-shaped partition plate. A sealed enclosure panel is installed on the top surface of the low-voltage cabinet along the square cube frame and the T-shaped partition plate.

6. A prefabricated substation that is easy to load into containers according to claim 1, characterized in that: The side of the medium-voltage switchgear is equipped with a sealed door and a sealed enclosure panel along the square cube frame and the T-shaped partition plate. A sealed enclosure panel is installed on the top surface of the medium-voltage cabinet along the square cube frame and the T-shaped partition plate.

7. A prefabricated substation that is easy to load into containers according to claim 1, characterized in that: The support base is provided with multiple reinforcing ribs, which are arranged across the bottom frame of the square cube skeleton, and the multiple reinforcing ribs are connected in an interlaced manner.

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