A more efficient automated motor core winding device

Abstract

The utility model relates to a winding equipment technical field, concretely relates to a kind of higher efficiency's automatic motor core winding device;Including device ontology, reel and adjusting assembly, adjusting assembly includes fixed plate, fixed base, adjusting seat, connecting arm, T-shaped rod, locking block and mounting component, when the position of adjusting reel, first loosen locking block but not completely take down, then, take down the fixed bolt of connecting fixed base and adjusting seat, further, according to the need rotation adjusting seat, let it adjusting hole and the thread hole cooperation of different position, then install fixed bolt, and tighten locking block, compared with the spring locking structure in the prior art of the present application, stability is better, and then the stability after reel angle adjustment can be improved, benefit winding machine stable processing use, to realize the improvement of processing efficiency.

Description

Technical Field

[0001] This utility model relates to the field of winding equipment technology, and in particular to a highly efficient automated motor core winding device. Background Technology

[0002] An electric motor generally consists of two parts: a rotor and a stator. When winding the stator core, existing winding machines mostly fix the stator by elastic clamping, which is a relatively simple method and has poor fixing effect. At the same time, the position of the wire feed reel in existing winding machines is fixed and cannot be adjusted, which is not conducive to the use of the winding machine.

[0003] A search revealed that prior art CN222928239U discloses a stator core winding machine, relating to the field of winding machine technology. It includes a support platform, a control panel fixedly connected to the top right side of the support platform, a placement base rotatably connected to the top center of the support platform, a winding machine fixedly connected to the top rear side of the support platform, and a wire feed frame fixedly connected to the top of the winding machine. In this invention, when fixing the stator core, the stator core is placed in a connecting sleeve. Starting the motor causes bevel gear one to drive bevel gear two to rotate, which in turn causes the transmission screw to drive the right-angle sliding plate to slide, thereby clamping and fixing the stator core with a fixing clamp. Simultaneously, under the push of the connecting plate, the pulling plate pulls the sliding pressure plate to press and fix the stator core, resulting in better fixing of the stator core and facilitating the winding process.

[0004] However, the above equipment has the following problems when in use: When the sliding pull rod is loosened, the sliding plate can be locked into the interior of another positioning slot under the push of the second spring, which can fix the position of the coil after adjustment. This makes it easier to tension the copper wire by adjusting the position of the coil, making the winding of the stator core more convenient. However, the spring is prone to fatigue, which makes it difficult to guarantee the stability of the locking after each adjustment of the coil angle, which is not conducive to the stable operation of the winding machine. Utility Model Content

[0005] The purpose of this invention is to provide a highly efficient automated motor core winding device that can improve the stability after the coil angle is adjusted, which is conducive to the stable processing and use of the winding machine, thereby improving processing efficiency.

[0006] To achieve the above objectives, this utility model provides a highly efficient automated motor core winding device, including a device body, a wire reel disposed on the top left front side of the device body, and an adjustment component; The adjustment assembly includes a fixed plate, a fixed seat, an adjusting seat, a connecting arm, a T-shaped rod, a locking block, and a mounting component. The fixed plate is installed on the top of the device body, the fixed seat is installed on the left side of the fixed plate, the adjusting seat is located on the left side of the fixed seat and has an adjusting hole that aligns with multiple threaded holes on the fixed seat. The connecting arm is integrally formed with the adjusting seat and has the coil mounted on its end away from the adjusting seat via the mounting component. The T-shaped rod is detachably connected to the fixed plate and passes through the fixed seat and the adjusting seat. The locking block is threadedly connected to the T-shaped rod and abuts against the adjusting seat.

[0007] The device body has a control panel installed on the front left side, and a placement seat is rotatably installed on the top center of its support platform. A winding machine is installed on the top rear side of the placement seat.

[0008] The mounting component includes a rotating shaft, a locking nut, and a limiting component. The rotating shaft is rotatably mounted on the connecting arm and is detachably connected to the wire reel. The locking nut is threadedly connected to the rotating shaft and abuts against the wire reel. The limiting component is respectively disposed on the connecting arm and the rotating shaft.

[0009] The limiting component includes a locking screw ring and a limiting cover. The locking screw ring is installed on the stepped external thread end of the rotating shaft and limits the inner ring of the bearing with the spacer ring. The limiting cover is detachably connected to the connecting arm and abuts against the outer ring of the bearing.

[0010] The highly efficient automated motor core winding device further includes a protective cover and inserts. The bottom of the protective cover is provided with four inserts. The inserts are attracted and engaged with magnets installed at the bottom of the mounting slots on the device body that cooperate with the inserts.

[0011] This utility model discloses a highly efficient automated motor core winding device. When adjusting the position of the coil, first loosen the locking block but do not completely remove it. Then, remove one fixing bolt connecting the fixed seat and the adjusting seat. Further, rotate the adjusting seat as needed to make its adjusting hole mate with the threaded holes at different positions. Then, install the fixing bolt and tighten the locking block. Compared with the spring locking structure in the prior art, this application has better stability, which can improve the stability after the coil angle is adjusted, and facilitate the stable processing and use of the winding machine, thereby improving processing efficiency. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0013] Figure 1This is a schematic diagram of the overall structure of a highly efficient automated motor core winding device according to the first embodiment of this utility model.

[0014] Figure 2 This is a schematic diagram of the connecting arm according to the first embodiment of the present invention.

[0015] Figure 3 This is a schematic diagram of the structure of the adjustment seat according to the first embodiment of this utility model.

[0016] Figure 4 This is a structural schematic diagram of the fixing base according to the first embodiment of this utility model.

[0017] Figure 5 This is a schematic diagram of the structure of a highly efficient automated motor core winding device according to the second embodiment of this utility model.

[0018] In the diagram: 100-device body, 101-coil, 102-fixed plate, 103-fixed base, 104-adjusting base, 105-connecting arm, 106-T-shaped rod, 107-locking block, 108-control panel, 109-support platform, 110-placement base, 111-winding machine, 112-rotating shaft, 113-locking nut, 114-locking coil, 115-limiting cover, 201-protective cover, 202-insertion block. Detailed Implementation

[0019] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention. Example 1:

[0020] like Figures 1 to 4 As shown, where Figure 1 This is a schematic diagram of the overall structure of a highly efficient automated motor core winding device. Figure 2 This is a schematic diagram of the connecting arm. Figure 3 This is a schematic diagram of the adjustment seat. Figure 4This is a structural diagram of the fixed base. This utility model provides a highly efficient automated motor core winding device: it includes a device body 100, a coil 101, and an adjustment assembly. The adjustment assembly includes a fixed plate 102, a fixed base 103, an adjustment base 104, a connecting arm 105, a T-shaped rod 106, a locking block 107, and a mounting component. The mounting component includes a rotating shaft 112, a locking nut 113, and a limiting component. The limiting component includes a locking coil 114 and a limiting cover 115. This solution improves the stability of the coil 101 after angle adjustment, facilitating stable processing by the winding machine 111, thereby increasing processing efficiency. It is understood that this solution makes the winding machine 111 more convenient to use and improves processing efficiency.

[0021] In this embodiment, a coil 101 is provided on the top left front side of the device body 100. In addition, the circuits, electronic components and modules involved in this utility model are all existing technologies, which can be fully implemented by those skilled in the art, and need not be elaborated. The content protected by this utility model does not involve the improvement of software and methods.

[0022] The fixing plate 102 is installed on the top of the device body 100, the fixing seat 103 is installed on the left side of the fixing plate 102, the adjusting seat 104 is located on the left side of the fixing seat 103 and has an adjusting hole that aligns with multiple threaded holes on the fixing seat 103, the connecting arm 105 is integrally formed with the adjusting seat 104, and the coil 101 is installed on the end away from the adjusting seat 104 via the mounting component, the T-shaped rod 106 is detachably connected to the fixing plate 102 and passes through the fixing seat 103 and the adjusting seat 104, the locking block 107 is threadedly connected to the T-shaped rod 106 and abuts against the adjusting seat 104. The fixing plate 102 is fixed by positioning pins and bolts, and the fixing seat 103 is fixed by positioning pins and bolts, providing support for the adjustment seat 104 during rotation. The adjustment seat 104 has an adjustment hole for easy alignment with the threaded hole on the fixing seat 103. The threaded holes are arranged in a ring at intervals, and the specific angle and number can be set according to actual conditions. The connecting arm 105, on the side away from the adjustment seat 104, has the coil 101 mounted on it via the mounting component. The disc of the T-shaped rod 106 is fixed to the fixing plate 102 by bolts. The optical shaft end passes through the fixing seat 103 and the adjustment seat 104 respectively, and then the locking block 107 is installed on the external threaded end. The T-shaped rod 106 and the locking block 107 cooperate to lock the adjustment seat 104, achieving both limiting its movement and providing support for the adjustment seat 104.

[0023] Secondly, a control panel 108 is installed on the front left side of the device body 100, and a placement seat 110 is rotatably installed on the top center of its support platform 109. A winding machine 111 is installed on the rear top of the placement seat 110. The structure of the device body 100 in this application is consistent with the device structure of the prior art CN222928239U. The only difference is the improvement of the adjustment method and the fixing method after adjustment of the coil 101. The rest of the device components and working principle are consistent with the prior art. Therefore, the working principle of winding in this application is the disclosed prior art, and will not be described in detail here.

[0024] Then, the rotating shaft 112 is rotatably mounted on the connecting arm 105 and detachably connected to the coil 101; the locking nut 113 is threadedly connected to the rotating shaft 112 and abuts against the coil 101; the limiting components are respectively provided on the connecting arm 105 and the rotating shaft 112. The rotating shaft 112 is T-shaped, and the disc is located on the right side of the connecting arm 105. The disc and the right inner ring of the rotating bearing mounted on the rotating shaft 112 are limited and abutted by a spacer ring. This structure helps to prevent friction between the disc and the connecting arm 105. A rectangular protrusion is provided on the rotating shaft 112. The protrusion slides in conjunction with the rectangular groove in the mounting hole of the coil 101. Finally, the locking nut 113 is installed to realize the installation of the coil 101. In order to facilitate the installation of the locking nut 113, an external hexagonal platform is provided on the right side of the disc on the right side of the rotating shaft 112, which is convenient for wrench to engage. When the locking nut 113 is installed, it can prevent the rotating shaft 112 from rotating, thereby facilitating the installation or removal of the locking nut 113.

[0025] Finally, the locking thread 114 is installed on the stepped external thread end of the rotating shaft 112 and, together with the spacer, limits the inner ring of the bearing; the limiting cover 115 is detachably connected to the connecting arm 105 and abuts against the outer ring of the bearing. The locking thread 114 is installed on the stepped external thread end of the left side of the rotating shaft 112 and, in cooperation with the spacer, limits the left inner ring of the bearing mounted on the rotating shaft 112. The limiting cover 115 is a T-shaped structure with a through hole inside, and its narrow edge just abuts against the outer ring of the bearing to achieve the limiting. The bearing is installed in the non-penetrating stepped bearing cavity arranged from left to right on the connecting arm 105.

[0026] When using this utility model to improve the stability of the coil 101 after angle adjustment, which is beneficial for the stable processing of the winding machine 111 and thus improves processing efficiency, during winding, the wire on the coil 101 is connected to the winding machine 111, and the operation of the winding machine 111 is controlled to wind the stator core after clamping and fixing. When adjusting the position of the coil 101, first loosen the locking block 107 but do not completely remove it. Then, remove one fixing bolt connecting the fixing seat 103 and the adjusting seat 104. The connecting arm 105 is equipped with... The mating holes facilitate the installation or removal of the fixing bolts. Furthermore, the adjusting seat 104 can be rotated as needed to allow its adjusting holes to mate with threaded holes at different positions. Then, the fixing bolts are installed, and the locking block 107 is tightened. Compared with the spring locking structure in the prior art, the locking stability of the coil 101 after adjustment is better, reducing the occurrence of failures and helping to reduce equipment downtime for maintenance, thereby improving processing efficiency. This also improves the stability of the coil 101 after angle adjustment, which is beneficial for the stable processing and use of the winding machine 111, thus achieving an improvement in processing efficiency. Example 2:

[0027] like Figure 5 As shown, where Figure 5 This is a schematic diagram of the overall structure of a highly efficient automated motor core winding device. Based on the first embodiment, this utility model provides a highly efficient automated motor core winding device, which also includes a protective cover 201 and an insert block 202.

[0028] The protective cover 201 has four insertion blocks 202 at its bottom. Each insertion block 202 is attracted to a magnet installed at the bottom of a mounting groove on the device body 100 that mates with the insertion block 202. The interior of the protective cover 201 is a rectangular cavity that avoids the control panel 108. Multiple inner walls of the protective cover 201 do not contact the control panel 108. A mounting groove is provided on the support platform 109 of the device body 100. A magnet is fixed to the bottom of the mounting groove by a countersunk bolt. The insertion blocks 202 can slide vertically within the mounting groove, and their bottoms can be attracted by the magnets. The front of the insertion blocks 202 is located at the bottom of the protective cover 201, and the rear of the insertion blocks 202 is located on the rear side wall of the bottom of the protective cover 201.

[0029] In this embodiment, the protective cover 201 and the insert block 202 structure enable a protective mechanism to be provided on the front side of the control panel 108. When the control panel 108 is not in use, the protective cover 201 can be installed for protection. The magnet and the insert block 202 are attracted and cooperated to improve the stability of the installation of the protective cover 201, and the subsequent removal of the protective cover 201 will not be affected.

[0030] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A highly efficient automated motor core winding device, comprising a device body, wherein a wire reel is disposed on the top left front side of the device body, characterized in that, It also includes adjustment components; The adjustment assembly includes a fixed plate, a fixed seat, an adjusting seat, a connecting arm, a T-shaped rod, a locking block, and a mounting component. The fixed plate is installed on the top of the device body, the fixed seat is installed on the left side of the fixed plate, the adjusting seat is located on the left side of the fixed seat and has an adjusting hole that aligns with multiple threaded holes on the fixed seat. The connecting arm is integrally formed with the adjusting seat and has the coil mounted on its end away from the adjusting seat via the mounting component. The T-shaped rod is detachably connected to the fixed plate and passes through the fixed seat and the adjusting seat. The locking block is threadedly connected to the T-shaped rod and abuts against the adjusting seat.

2. The highly efficient automated motor core winding device as described in claim 1, characterized in that, A control panel is installed on the front left side of the device body, and a placement seat is rotatably installed on the top center of its support platform. A winding machine is installed on the top rear side of the placement seat.

3. The highly efficient automated motor core winding device as described in claim 1, characterized in that, The mounting component includes a rotating shaft, a locking nut, and a limiting component. The rotating shaft is rotatably mounted on the connecting arm and is detachably connected to the wire reel. The locking nut is threadedly connected to the rotating shaft and abuts against the wire reel. The limiting component is respectively disposed on the connecting arm and the rotating shaft.

4. The highly efficient automated motor core winding device as described in claim 3, characterized in that, The limiting component includes a locking screw ring and a limiting cover. The locking screw ring is installed on the stepped external thread end of the rotating shaft and limits the inner ring of the bearing with the spacer ring. The limiting cover is detachably connected to the connecting arm and abuts against the outer ring of the bearing.

5. The highly efficient automated motor core winding device as described in claim 2, characterized in that, The highly efficient automated motor core winding device also includes a protective cover and inserts. The bottom of the protective cover is provided with four inserts. The inserts are attracted and engaged with magnets installed at the bottom of the mounting slots on the device body that cooperate with the inserts.

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