A simplified and portable photovoltaic frame

CN224760186UActive Publication Date: 2026-09-15JIANGYIN WANGFA TECH CO LTD
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Patent Information

Application Number
CN202521966733.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-12
Publication Date
2026-09-15
Estimated Expiration
2035-09-12

AI Technical Summary

Technical Problem

首先,其支腿结构往往较为复杂,采用多连杆、独立铰链或较大的整体件,导致重量增加、成本较高且收纳后体积臃肿;

Benefits of technology

1.本实用新型通过支腿结构的设计,能够折叠收纳和展开支撑的作用,同时设计新型的短边型材,并在外表面设置软套,能够直接着地,采用了单侧三角支撑,对侧直接着地的非对称设计,只需在长边一侧部署支腿机构,另一侧则利用本身经过强化的短型材边框直接接触地面,用最少的部件、最简单的运动方式实现了稳定支撑,在结构简化上取得了突破性进展。

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Abstract

This utility model discloses a simplified and portable photovoltaic frame, relating to the field of photovoltaic frame technology. The utility model includes a leg mechanism, two long-side profiles, two short-side profiles, and two locking leg mechanisms. The long-side profiles include a back panel, with a component pressing edge on the top front edge and a component pad edge in the middle front side. The lower inner side of the component pad edge has an inner vertical edge parallel to the back panel. Through the design of the leg structure, this utility model can be folded for storage and unfolded for support. Simultaneously, the novel short-side profiles, with a soft sleeve on their outer surface, allow direct contact with the ground. It employs an asymmetrical design with single-sided triangular support and direct ground contact on the opposite side. Only one leg mechanism needs to be deployed on one of the long sides, while the other side utilizes its reinforced short-side profile frame to directly contact the ground. Stable support is achieved with minimal components and the simplest movement method, representing a breakthrough in structural simplification.
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Description

Technical Field

[0001] This utility model belongs to the field of photovoltaic frame technology, and in particular relates to a simplified and portable photovoltaic frame. Background Technology

[0002] Currently, most mainstream photovoltaic (PV) frames use aluminum alloy profiles, connected by corner brackets on the four sides to form a rectangular frame. Their design primarily focuses on securing them to the support system and their resistance to long-term outdoor weathering. However, with the diversification of PV applications, such as outdoor surveying, emergency power supply, temporary facilities, and personal portable power generation, traditional PV frames have revealed many limitations: Firstly, its fixed structure cannot provide stable support for temporary placement, requiring an additional support system, which increases cost and carrying burden. Secondly, in order to meet structural strength requirements, the profiles are usually designed to be relatively thick and heavy, which is not conducive to lightweighting and portability.

[0003] Existing technologies have seen some photovoltaic frame designs that integrate foldable support leg structures, giving photovoltaic panels a certain degree of self-support capability. However, these designs still have some common drawbacks: First, its support leg structure is often quite complex, using multi-links, independent hinges or large integral parts, resulting in increased weight, higher cost and bulky size after storage. Secondly, the outriggers have a single function, and they can usually only be folded in a limited number of fixed positions. They cannot flexibly adjust the support points and height according to different terrain or lighting angles, thus limiting their range of use. Finally, these designs typically employ a support method where legs are deployed at the four corners or sides of the frame to protect the edges, resulting in all edges being lifted off the ground. This not only increases the complexity and material usage of the structure but also makes the overall center of gravity too high, leading to insufficient stability. Summary of the Invention

[0004] The purpose of this invention is to provide a simplified and portable photovoltaic frame. Through the design of the support leg structure, it can be folded for storage and unfolded for support. At the same time, a new short-side profile is designed and a soft sleeve is set on the outer surface, which can directly touch the ground. It adopts an asymmetrical design with a single-sided triangular support and the opposite side directly touching the ground. Only the support leg mechanism needs to be deployed on one side of the long side, while the other side uses the reinforced short profile frame to directly contact the ground. Stable support is achieved with the fewest parts and the simplest movement method, which is a breakthrough in structural simplification.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is a simplified and portable photovoltaic frame, including a leg mechanism, two long side profiles, two short side profiles, and two locking leg mechanisms; The long side profile includes a back plate portion, the front top edge of the back plate portion is provided with a component pressing edge, the front middle portion of the back plate portion is provided with a component pad edge, the lower inner side of the component pad edge is provided with an inner vertical edge parallel to the back plate portion, a rectangular cavity with a bottom opening is formed between the inner vertical edge, the component pad edge and the back plate portion, and a plurality of mounting holes are linearly provided on the inner vertical edge and the back plate portion. The short-side profile includes a vertical plate portion, the outer side of which is provided with an arc-shaped edge, and a cavity with a crescent-shaped cross-section is formed between the arc-shaped edge and the vertical plate portion. The outer surface of the short-side profile is covered with a soft sleeve. The two short-side profiles and the two long-side profiles form a rectangular frame, and the inner sides of the ends of the short-side profiles and the long-side profiles are connected by angle iron. The support leg mechanism is located at one end between two long side profiles. The support leg mechanism includes a set of legs. A connecting pipe is fixed through the top end between the two legs. Both ends of the connecting pipe are provided with internal threads. The connecting pipe is located at one end between the two long side profiles. The end of the connecting pipe is fixed to the long side profile through internal threads, fastening screws and mounting holes on the long side profile. An annular opening is provided on the outer side of the middle part of the leg body. The leg-locking mechanism includes an elastic thin plate. One end of the elastic thin plate is fixed with a bolt. The other end of the elastic thin plate is fixed and rotatably connected to the long side profile through the bolt and the mounting port. The elastic thin plate is located directly below the rectangular cavity and its thickness is less than the width of the rectangular cavity. One side of the other end of the elastic thin plate is provided with an outward protrusion. The inner side of the outward protrusion is fixed with a protrusion that mates with the annular opening.

[0006] Furthermore, when the elastic thin plate is arranged parallel to the rectangular cavity of the long side profile, the protrusion is located below the long side profile.

[0007] Furthermore, when the leg mechanism has an acute angle with the long side profile, the elastic plate is located on the outside of the leg body, and the distance between the elastic plate and the leg body is less than the length of the protrusion.

[0008] Furthermore, the inner and outer sides of the elastic sheet near the long side profile are both fixed with rubber pads, and the elastic sheet is interference-fitted with the rectangular cavity through the rubber pads.

[0009] Furthermore, the bottom of the leg body is provided with a rubber sleeve, and a lower crossbeam is fixed at the bottom between the two legs.

[0010] Furthermore, both ends of the short side profile are provided with caps, and the inner side of the caps is provided with an insertion end that is interference-fitted with the cavity of the short side profile.

[0011] This utility model has the following beneficial effects: 1. This utility model, through the design of the support leg structure, can be folded and stored and unfolded for support. At the same time, it features a novel short-side profile with a soft sleeve on the outer surface, allowing it to directly contact the ground. It adopts an asymmetrical design with a single-sided triangular support and the opposite side directly contacting the ground. Only the support leg mechanism needs to be deployed on one side of the long side, while the other side uses its reinforced short profile frame to directly contact the ground. Stable support is achieved with the fewest parts and the simplest movement method, representing a breakthrough in structural simplification.

[0012] 2. This utility model, through the design of a novel short-side profile, has a double-layer plate structure with certain strength, which not only allows it to directly touch the ground, but also has the advantage of being lightweight. In addition, the design of the long-side profile without C-side further reduces the weight, achieving a lightweight overall frame and avoiding the problem of excessive weight and poor portability after adding a support leg mechanism.

[0013] 3. This utility model uses a locking leg mechanism to lock the angle of the support leg mechanism, thereby improving stability. The locking leg mechanism can be folded into the long side profile, making the locking leg mechanism, which is mainly composed of elastic thin plate, lightweight, small footprint, low cost and easy to operate.

[0014] 4. This utility model features a design with a large number of evenly spaced mounting openings on the long side profile, and the support leg mechanism and the retractable leg mechanism are connected by bolts and screws, making it easy to install and disassemble. Users can operate it quickly and adjust the position of the two parts at will, so that the frame has the ability to adjust to different angles and the ability to change the support. It can be arranged according to the user's common angles, thus improving the applicability.

[0015] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0016] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a structural schematic diagram of a simplified portable photovoltaic frame according to the present invention; Figure 2 for Figure 1 A magnified view of a section at point A in the middle; Figure 3 This is a structural sectional view of the connection between the locking leg mechanism and the long side profile; Figure 4 This is a structural sectional view of the connection between the leg and the long side profile; Figure 5 This is a structural sectional view of the short-side profile; The attached diagram lists the components represented by each number as follows: 1-Leg mechanism, 2-Long side profile, 3-Short side profile, 4-Leg locking mechanism, 5-Angle iron, 101-Leg body, 102-Connecting pipe, 103-Annular opening, 104-Rubber sleeve, 105-Lower crossbeam, 201-Back plate, 202-Component pressing edge, 203-Component pad edge, 204-Inner vertical edge, 205-Rectangular cavity, 206-Mounting port, 301-Vertical plate, 302-Arc-shaped edge, 303-Soft sleeve, 304-Cap, 305-Insertion end, 401-Elastic thin plate, 402-Bolt, 403-Outer lug, 404-Protrusion, 405-Rubber pad. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-5 As shown, this utility model is a simplified portable photovoltaic frame, including a leg mechanism 1, two long side profiles 2, two short side profiles 3, and two locking leg mechanisms 4; The long side profile 2 includes a back plate portion 201. The top edge of the front side of the back plate portion 201 is provided with a component pressing edge 202. The middle of the front side of the back plate portion 201 is provided with a component pad edge 203. The lower inner side of the component pad edge 203 is provided with an inner vertical edge 204 parallel to the back plate portion 201. A rectangular cavity 205 with a bottom opening is formed between the inner vertical edge 204, the component pad edge 203 and the back plate portion 201. A plurality of mounting holes 206 are linearly provided on the inner vertical edge 204 and the back plate portion 201. The short side profile 3 includes a vertical plate portion 301, an arc-shaped edge 302 on the outer side of the vertical plate portion 301, and a cavity with a crescent-shaped cross-section is formed between the arc-shaped edge 302 and the vertical plate portion 301. The outer surface of the short side profile 3 is covered with a soft sleeve 303. The two short side profiles 3 and the two long side profiles 2 form a rectangular frame, and the inner sides of the ends of the short side profiles 3 and the long side profiles 2 are connected by angle irons 5; The leg mechanism 1 is located at one end between two long side profiles 2. The leg mechanism 1 includes a set of leg bodies 101. A connecting pipe 102 is fixed through the top end between the two leg bodies 101. Both ends of the connecting pipe 102 are provided with internal threads. The connecting pipe 102 is located at one end between the two long side profiles 2. The end of the connecting pipe 102 is fixed to the long side profile 2 through internal threads, fastening screws, and mounting ports 206 on the long side profile 2. An annular opening 103 is provided on the outer side of the middle part of the leg body 101. The leg locking mechanism 4 includes an elastic thin plate 401. One end of the elastic thin plate 401 is fixed with a bolt 402. One end of the elastic thin plate 401 is fixed and rotatably connected to the long side profile 2 through the bolt 402 and the mounting port 206. The elastic thin plate 401 is located directly below the rectangular cavity 205 and its thickness is less than the width of the rectangular cavity 205. One side of the other end of the elastic thin plate 401 is provided with an external lug 403. The inner side of the external lug 403 is fixed with a protrusion 404 that cooperates with the annular opening 103.

[0020] When the elastic thin plate 401 is arranged parallel to the rectangular cavity 205 of the long side profile 2, the protrusion 404 is located below the long side profile 2.

[0021] Among them, such as Figure 1-2 As shown, when there is an acute angle between the leg mechanism 1 and the long side profile 2, the elastic plate 401 is located outside the leg body 101, and the distance between the elastic plate 401 and the leg body 101 is less than the length of the protrusion 404.

[0022] Among them, such as Figure 3 As shown, the inner and outer sides of the elastic sheet 401 near the long side profile 2 are both fixed with rubber pads 405, and the elastic sheet 401 is interference-fitted with the rectangular cavity 205 through the rubber pads 405.

[0023] Among them, such as Figure 1 As shown, the bottom of the leg body 101 is provided with a rubber sleeve 104, and a lower crossbeam 105 is fixed between the bottom ends of the two leg bodies 101.

[0024] Among them, such as Figure 1 and Figure 5 As shown, both ends of the short side profile 3 are provided with caps 304, and the inner side of the caps 304 is provided with an insertion end 305 that is interference-fitted with the cavity of the short side profile 3.

[0025] In normal use, the downward flipping support leg mechanism 1 forms an angle, and the downward flipping elastic plate 401 pulls one end of the elastic plate 401 outward and adjusts the angle between the leg body 101 and the elastic plate 401 so that the protrusion 404 is opposite to the annular opening 103. The elastic plate 401 is released and the leg body 101 is locked by the elastic force.

[0026] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0027] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A simplified and portable photovoltaic frame, characterized in that: It includes a leg support mechanism (1), two long side profiles (2), two short side profiles (3) and two leg locking mechanisms (4); The long side profile (2) includes a back plate (201), the front top edge of the back plate (201) is provided with a component pressing edge (202), the front middle part of the back plate (201) is provided with a component pad edge (203), the lower inner side of the component pad edge (203) is provided with an inner vertical edge (204) parallel to the back plate (201), a rectangular cavity (205) with a bottom opening is formed between the inner vertical edge (204), the component pad edge (203) and the back plate (201), and a plurality of mounting holes (206) are linearly provided on the inner vertical edge (204) and the back plate (201). The short side profile (3) includes a vertical plate (301), and an arc-shaped edge (302) is provided on the outer side of the vertical plate (301). A cavity with a crescent-shaped cross section is formed between the arc-shaped edge (302) and the vertical plate (301). The outer surface of the short side profile (3) is covered with a soft sleeve (303). The two short side profiles (3) and the two long side profiles (2) form a rectangular frame, and the inner sides of the ends of the short side profiles (3) and the long side profiles (2) are connected by angle irons (5); The support leg mechanism (1) is located at one end between two long side profiles (2). The support leg mechanism (1) includes a set of leg bodies (101). A connecting pipe (102) is fixed through the top end between the two leg bodies (101). Both ends of the connecting pipe (102) are provided with internal threads. The connecting pipe (102) is located at one end between the two long side profiles (2). The end of the connecting pipe (102) is fixed to the long side profile (2) through internal threads, fastening screws and mounting ports (206) on the long side profile (2). An annular opening (103) is provided on the outer side of the middle part of the leg body (101). The leg locking mechanism (4) includes an elastic thin plate (401), one end of which is fixed with a bolt (402). One end of the elastic thin plate (401) is fixed and rotatably connected to the long side profile (2) through the bolt (402) and the mounting port (206). The elastic thin plate (401) is located directly below the rectangular cavity (205) and its thickness is less than the width of the rectangular cavity (205). One side of the other end of the elastic thin plate (401) is provided with an external lug (403). The inner side of the external lug (403) is fixed with a protrusion (404) that cooperates with the annular opening (103).

2. The simplified portable photovoltaic frame according to claim 1, characterized in that, When the elastic thin plate (401) is arranged parallel to the rectangular cavity (205) of the long side profile (2), the protrusion (404) is located below the long side profile (2).

3. The simplified portable photovoltaic frame according to claim 1, characterized in that, When the leg support mechanism (1) and the long side profile (2) have an acute angle, the elastic plate (401) is located outside the leg body (101), and the distance between the elastic plate (401) and the leg body (101) is less than the length of the protrusion (404).

4. The simplified portable photovoltaic frame according to claim 1, characterized in that, The elastic sheet (401) has rubber pads (405) fixed on both the inner and outer sides near the long side profile (2), and the elastic sheet (401) is interference-fitted with the rectangular cavity (205) through the rubber pads (405).

5. A simplified portable photovoltaic frame according to claim 1, characterized in that, The bottom of the leg (101) is provided with a rubber sleeve (104), and a lower crossbeam (105) is fixed between the bottom ends of the two legs (101).

6. A simplified portable photovoltaic frame according to claim 1, characterized in that, Both ends of the short side profile (3) are provided with caps (304), and the inner side of the caps (304) is provided with an insertion end (305) that is interference-fitted with the cavity of the short side profile (3).