A wire harness routing structure
Patent Information
- Application Number
- CN202521114260.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-03
- Publication Date
- 2026-09-15
- Estimated Expiration
- 2035-06-03
AI Technical Summary
[0003]焊接的结构中,线组会发生频繁移动,从而导致了线组的电性连接发生失效
[0019] 1. This utility model sets multiple connection points in a staggered arrangement to make the wire group meander, which can correct the wiring tolerance of the wire group. Excess wire can be bent and adjusted during the wiring process, so that the wiring of the wire group can be more reasonable and will not interfere with other parts in terms of spatial arrangement.
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Figure CN224760484U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the technical field of integrated busbars, and particularly relates to a wiring harness structure. Background Technology
[0002] In the existing technology, due to the requirements of the BMS outgoing line position, the wiring in CCS is irregular, and the existing method is to form an electrical connection between the wires by welding.
[0003] In welded structures, the wire assembly moves frequently, which can lead to the failure of the electrical connection of the wire assembly.
[0004] There is currently no effective solution to the above problems.
[0005] It should be noted that the above introduction to the technical background is only for the purpose of providing a clear and complete explanation of the technical solutions of this utility model and facilitating understanding by those skilled in the art. It should not be assumed that these technical solutions are known to those skilled in the art simply because they have been described in the background section of this utility model. Utility Model Content
[0006] The purpose of this application is to provide a wiring harness structure to solve the above problems.
[0007] This application provides a wiring harness structure, including:
[0008] support;
[0009] Multiple conductive busbars are fixedly installed on the bracket;
[0010] A wire assembly is fixedly installed on the bracket, the wire assembly runs along the direction of extension of the bracket, and the wire assembly is electrically connected to the conductive busbar;
[0011] The conductor group and the bracket have multiple connection points, and the multiple connection points are staggered to make the conductor group have a meandering routing.
[0012] Preferably, the conductor group has a first end and a second end, the first end being electrically connected to the conductive busbar via a voltage sampling terminal, and the second end being electrically connected to the connector.
[0013] Preferably, the first end of the conductor assembly is fixedly installed to the bracket by a conductor clamp.
[0014] Preferably, the first end and the second end of the conductor assembly are fixedly installed to the bracket by a plurality of positioning buckles.
[0015] Preferably, the plurality of conductive busbars includes a positive output busbar and a negative output busbar.
[0016] Preferably, the second end of the conductor assembly is wrapped with adhesive tape.
[0017] Preferably, the bracket is made of plastic.
[0018] Compared with the prior art, the beneficial effects of this utility model are:
[0019] 1. This utility model sets multiple connection points in a staggered arrangement to make the wire group meander, which can correct the wiring tolerance of the wire group. Excess wire can be bent and adjusted during the wiring process, so that the wiring of the wire group can be more reasonable and will not interfere with other parts in terms of spatial arrangement.
[0020] 2. This utility model sets up multiple connection points in a staggered arrangement to make the wire group have a meandering routing. The first end of the wire group is electrically connected to the conductive busbar through a voltage sampling terminal, and the second end of the wire group is electrically connected to the connector, so that the wire group can maintain a stable electrical connection on the basis of the meandering routing.
[0021] 3. This utility model uses multiple positioning buckles to fix the part between the first end and the second end of the wire assembly, thereby making the meandering wiring of the wire assembly more stable. Attached Figure Description
[0022] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0023] Figure 1 This is an overall structural diagram of a wire harness routing structure provided in an embodiment of this application;
[0024] Figure 2 This is an installation structure diagram of a wire harness routing structure provided in an embodiment of this application;
[0025] Figure 3 This application provides a wire harness routing structure. Figure 2 Enlarged view of the local structure at point A in the middle.
[0026] In the diagram: 1. Bracket; 2. Conductor busbar; 21. Positive output busbar; 22. Negative output busbar; 3. Wire assembly; 31. First end; 32. Second end; 4. Pressure sampling terminal; 5. Connector; 6. Wire clamp; 7. Positioning buckle. Detailed Implementation
[0027] To enable those skilled in the art to better understand the technical solutions in this application, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments of this application, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this application.
[0028] In the description of this utility model, it should be noted that the terms "upper," "middle," "lower," "inner," "outer," "front," and "rear," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. The terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The implementation methods of this utility model will now be described based on its overall structure.
[0029] Reference Figure 1 As shown, this application embodiment provides a wire harness routing structure, including:
[0030] Bracket 1;
[0031] Multiple conductive bars 2 are fixedly installed on bracket 1;
[0032] The wire assembly 3 is fixedly installed on the bracket 1. The wire assembly 3 runs along the direction of extension of the bracket 1 and is electrically connected to the conductive busbar 2.
[0033] Among them, the conductor group 3 and the bracket 1 have multiple connection points, and the staggered arrangement of the multiple connection points makes the conductor group have a meandering routing.
[0034] according to Figure 1 Those skilled in the art can set the wire group 3 on the bracket 1, that is, run the wire group 3 on the bracket 1.
[0035] Specifically, those skilled in the art can configure the bracket 1 to have multiple conductive bars 2, and route the wire group 3 along the extension direction of the bracket 1. The wire group 3 has multiple connection points with the bracket 1, and these connection points are staggered to create a meandering routing of the wire group.
[0036] In the structure described above with multiple connection points, the connection points are arranged at intervals along the direction of the conductor group 3. This can be understood as the staggered arrangement of the connection points allowing the conductor group 3 to shift at a predetermined angle, thus forming a meandering path.
[0037] For example, in one embodiment, those skilled in the art can set up a wiring with four connection points, wherein the first connection point is set close to the first end 31, the second connection point is set off from the first connection point, the third connection point is set off from the second connection point, and the fourth connection point is set off from the third connection point, thereby forming a meandering wiring.
[0038] In summary, by setting multiple connection points in a staggered arrangement to make the wire group meander, those skilled in the art can correct the routing tolerance of the wire group 3. Excess wire can be bent and adjusted during the routing process, thereby making the routing of the wire group 3 more reasonable and not interfering with other parts in terms of spatial arrangement.
[0039] In an optional embodiment, preferably, the conductor group 3 has a first end 31 and a second end 32, the first end 31 being electrically connected to the conductive busbar 2 via a sampling terminal 4, and the second end 32 being electrically connected to the connector 5.
[0040] In this embodiment, those skilled in the art can configure the first end 31 of the conductor group 3 to be electrically connected to the conductive busbar 2, and the second end 32 of the conductor group 3 to be electrically connected to the connector 5. Furthermore, the first end 31 of the conductor group 3 is electrically connected to the conductive busbar 2 via a pressure-sensing terminal 4, thereby enabling a stable electrical connection while maintaining the wiring routing.
[0041] In summary, those skilled in the art can arrange multiple connection points in a staggered manner to make the conductor group have a meandering routing. The first end 31 of the conductor group 3 is electrically connected to the conductive busbar 2 through the pressure terminal 4, and the second end 32 of the conductor group 3 is electrically connected to the connector 5, thereby enabling the conductor group 3 to maintain a stable electrical connection based on the meandering routing.
[0042] It is understood that in the above-described embodiments, excess wires can be bent and adjusted during the wiring process, thereby making the wiring of the conductor group 3 more reasonable. In particular, excess wires can be adjusted at the pressure terminal 4 during the meandering wiring, thereby further improving the rationality of the wiring of the conductor group 3.
[0043] In the above embodiment, the first end 31 of the conductor group 3 is electrically connected to the conductive busbar 2 via the pressure terminal 4, and the second end 32 of the conductor group 3 is electrically connected to the connector 5. Preferably, the first end 31 of the conductor group 3 is fixedly installed to the bracket 1 via the conductor clamp 6.
[0044] With the above structure, the first end 31 of the wire group 3 is fixedly installed to the bracket 1 by the wire clamp 6, so that a stable electrical connection can be made near the first end 31 of the wire group 3.
[0045] In an optional embodiment, preferably, the first end 31 and the second end 32 of the conductor group 3 are fixedly installed to the bracket 1 by a plurality of positioning buckles 7. In this embodiment, those skilled in the art can use the plurality of positioning buckles to fix the portion between the first end 31 and the second end 32 of the conductor group 3, thereby making the meandering routing of the conductor group 3 more stable.
[0046] In the above embodiments, those skilled in the art can configure four connection points, wherein the first connection point is located close to the first end 31, the second connection point is offset from the first connection point, the third connection point is offset from the second connection point, and the fourth connection point is offset from the third connection point, thereby forming a meandering wiring pattern. In this embodiment, those skilled in the art can configure all four connection points to be fixed by positioning buckles 7, thereby making the wiring of the conductor group 3 more stable.
[0047] In one optional embodiment, preferably, the plurality of conductive busbars 2 include a positive output busbar 21 and a negative output busbar 22. That is, those skilled in the art can configure the plurality of conductive busbars 2 to include a positive output busbar 21 and a negative output busbar 22, thereby enabling a stable electrical connection between the conductive busbars 2, the wire group 3, and external electrical components.
[0048] In the above embodiment, the first end 31 and the second end 32 of the wire assembly 3 are fixedly installed with the bracket 1 by a plurality of positioning buckles 7. Preferably, the second end 31 of the wire assembly 3 is wrapped with adhesive tape, thereby making the structure of the wire assembly 3 more stable.
[0049] In the above embodiments, those skilled in the art can make the bracket 1 out of plastic, thereby making the bracket 1 lighter.
[0050] Although different specific embodiments are mentioned in this application, this application is not limited to the situations described in industry standards or embodiments. Slightly modified implementations based on certain industry standards or custom methods or embodiments can also achieve the same, equivalent, or similar, or predictable, implementation effects as the above embodiments. Embodiments applying these modified or modified data acquisition, processing, output, and judgment methods still fall within the scope of optional implementations of this application.
[0051] Although this application has been described by way of examples, those skilled in the art will know that this application has many modifications and variations without departing from the spirit of this application, and it is intended that the appended embodiments include these modifications and variations without departing from this application.
Claims
1. A wire harness routing structure, characterized in that, include: support; Multiple conductive busbars are fixedly installed on the bracket; A wire assembly is fixedly installed on the bracket, the wire assembly runs along the direction of extension of the bracket, and the wire assembly is electrically connected to the conductive busbar; The conductor group and the bracket have multiple connection points, and the multiple connection points are staggered to make the conductor group have a meandering routing.
2. The wiring harness structure according to claim 1, characterized in that, The conductor assembly has a first end and a second end. The first end is electrically connected to the conductive busbar via a voltage sampling terminal, and the second end is electrically connected to the connector.
3. The wiring harness structure according to claim 2, characterized in that, The first end of the conductor assembly is fixedly installed to the bracket by a conductor clamp.
4. The wiring harness structure according to claim 3, characterized in that, The first end and the second end of the conductor assembly are fixedly installed to the bracket by multiple positioning buckles.
5. The wiring harness structure according to claim 1, characterized in that, The plurality of said conductive busbars include positive output busbars and negative output busbars.
6. The wiring harness structure according to claim 2, characterized in that, The second end of the conductor assembly is wrapped with adhesive tape.
7. The wiring harness structure according to claim 1, characterized in that, The support frame is made of plastic.