Modular industrial control instrument structure

CN224760492UActive Publication Date: 2026-09-15SHANGHAI TIANHE MEASUREMENT & CONTROL TECH CO LTD
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Patent Information

Application Number
CN202521925222.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-08
Publication Date
2026-09-15
Estimated Expiration
2035-09-08

AI Technical Summary

Technical Problem

[0002]现有工业控制仪表在实际应用中存在以下不足:1、功能扩展性受限:传统仪表的主板与功能模块多为固定组合,无法根据客户需求更改不同配置,难以适配多样化的工业控制场景;2、按键性能不足:普遍采用薄膜按键,长期使用后易出现老化、失灵等问题,且按键反馈手感较差,影响操作效率;3、安装与维护繁琐:主板与壳体的固定方式复杂,通常采用多螺丝连接,导致安装耗时且拆卸维护困难,增加了工业现场的停机时间;4、挂板2固定不可靠:挂板2与壳体通过螺丝连接,在运输或安装过程中易松动脱落,增加了安装风险和返工率;5、显示面耐用性与显示效果难以兼顾:前壳体显示面若采用光滑处理则易磨损,若采用粗糙处理则影响显示清晰度,无法同时满足工业环境下的实用性与显示需求

Benefits of technology

[0012] 1. Flexible expansion: The expansion board is plugged into the motherboard, supports plug and play, can quickly adapt to different industrial control needs, facilitate replacement, and reduce equipment replacement costs.

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Abstract

The utility model provides a modularization industrial control instrument structure, its characterized in being includes: front casing, rear casing, silica gel button, button compression strip, mainboard, expansion board and hanging plate, wherein, front casing and rear casing buckle connection constitute instrument casing, be equipped with a plurality of expansion board slot on the mainboard, the lower edge of expansion board is equipped with the plug -in protruding, a plurality of expansion boards are vertically arranged and are inserted in expansion board slot and are connected and fixed with mainboard through the solder pad, the side of rear casing is equipped with mainboard draw -in groove, and mainboard is buckled with rear casing, silica gel button is embedded in the button hole position of front casing, and button compression strip is located in the inside of front casing and presses on silica gel button, and the side of hanging plate is buckled in front casing.
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Description

Technical Field

[0001] This utility model relates to the field of industrial control equipment technology, and in particular to a modular industrial control instrument structure. Background Technology

[0002] Existing industrial control instruments have the following shortcomings in practical applications: 1. Limited functional expandability: Traditional instruments often have fixed combinations of mainboards and functional modules, making it impossible to change configurations according to customer needs and adapting to diverse industrial control scenarios; 2. Insufficient button performance: Membrane buttons are commonly used, which are prone to aging and malfunction after long-term use, and the button feedback is poor, affecting operational efficiency; 3. Cumbersome installation and maintenance: The fixing method between the mainboard and the housing is complex, usually using multiple screws, resulting in time-consuming installation and difficult disassembly and maintenance, increasing downtime in industrial settings; 4. Unreliable mounting plate 2: The mounting plate 2 is connected to the housing by screws, which are prone to loosening and falling off during transportation or installation, increasing installation risks and rework rates; 5. Difficulty in balancing display durability and display effect: If the front housing display surface is smooth, it is prone to wear; if it is rough, it affects display clarity, failing to simultaneously meet the practicality and display requirements of industrial environments. Utility Model Content

[0003] To address the aforementioned issues, this utility model proposes a modular industrial control instrument structure. Through structural optimization, it achieves the effects of flexible functional expansion, improved user experience, convenient installation and maintenance, reliable fixation, and enhanced durability of the display surface.

[0004] To achieve the above objectives, the present invention adopts the following solution:

[0005] This utility model provides a modular industrial control instrument structure, characterized in that it includes: a front housing, a rear housing, silicone buttons, a button clamping strip, a main board, expansion boards, and a mounting plate; wherein, the front housing and the rear housing are snap-fitted together to form the instrument housing; the main board has multiple expansion board slots, and the lower edge of the expansion boards has insertion protrusions, the multiple expansion boards are vertically arranged and inserted into the expansion board slots and are connected and fixed to the main board through solder pads; the side of the rear housing has a main board slot, and the main board is snap-fitted to the rear housing; the silicone buttons are embedded in the button holes of the front housing, and the button clamping strip is located inside the front housing and presses on the silicone buttons; the mounting plate is snap-fitted to the side of the front housing.

[0006] Furthermore, the modular industrial control instrument structure provided by this utility model may also have the following features: the left and right sides of the front housing are respectively provided with hanging plate slots, and the two hanging plates are respectively snapped to the hanging plate slots on the two sides.

[0007] Furthermore, the modular industrial control instrument structure provided by this utility model may also have the following features: the mounting plate slot on each side is composed of two slots at the upper and lower positions.

[0008] Furthermore, the modular industrial control instrument structure provided by this utility model may also have the following features: bolt holes are provided on the mounting plate, self-tapping screws are installed in the bolt holes, and the self-tapping screws are connected to the panel of the industrial control instrument installation environment.

[0009] Furthermore, the modular industrial control instrument structure provided by this utility model may also have the following features: the inner side of the display panel of the front housing is a mirror-polished surface with a roughness Ra≤0.02μm, and the outer side of the display panel of the front housing is a frosted surface with a particle size of 800-1000 mesh.

[0010] Furthermore, the modular industrial control instrument structure provided by this utility model may also have the following features: the left and right sides of the front housing are provided with housing snap-fit ​​grooves, and the left and right sides of the rear housing are provided with snap-fit ​​protrusions that cooperate with the housing snap-fit ​​grooves.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] 1. Flexible expansion: The expansion board is plugged into the motherboard, supports plug and play, can quickly adapt to different industrial control needs, facilitate replacement, and reduce equipment replacement costs.

[0013] 2. Improved button performance: Silicone buttons replace traditional membrane buttons. They are highly wear-resistant and have excellent elasticity. With the fixation of the button clamping strip, their service life is significantly improved compared to membrane buttons, and the operation is more comfortable.

[0014] 3. Easy installation and maintenance: The motherboard is snapped to the rear shell, and the rear shell is snapped to the front shell, allowing for easy disassembly and assembly without complicated tools, thus improving efficiency.

[0015] 4. Reliable mounting plate fixation: The dual structure of pre-fixed clips and final fixation with self-tapping screws completely solves the problem of mounting plates falling off during transportation or installation.

[0016] 5. Balancing display quality and durability: The mirror-polished interior of the display surface ensures clear visibility, while the frosted exterior achieves industrial-grade wear resistance, effectively reducing scratches and wear. Attached Figure Description

[0017] Figure 1 This is an exploded view of the modular industrial control instrument structure in an embodiment of this utility model;

[0018] Figure 2This is an assembly diagram of the modular industrial control instrument structure in an embodiment of this utility model;

[0019] Figure 3 This is a schematic diagram of the assembled modular industrial control instrument structure in an embodiment of this utility model.

[0020] The markings in the diagram are: front housing 1, housing clip slot 11, mounting plate clip slot 12, clip interface 13, mounting plate 2, clip protrusion 21, self-tapping screw 3, silicone button 4, button clamping strip 5, motherboard 6, expansion board slot 61, clip protrusion 62, clip protrusion 63, expansion board 7, plug-in protrusion 71, rear housing 8, clip protrusion 81, motherboard clip slot 82. Detailed Implementation

[0021] To make the technical means, creative features, objectives and effects of this utility model easy to understand, the following embodiments, in conjunction with the accompanying drawings, will specifically illustrate the technical solution of this utility model.

[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are mainly for the purpose of better describing this utility model and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.

[0023] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0024] <Example>

[0025] See Figures 1 to 3 This embodiment provides a modular industrial control instrument structure, including a front housing 1, a rear housing 8, silicone buttons 4, button clamping strips 5, a main board 6, an expansion board 7, and a mounting plate 2.

[0026] In this embodiment, the functional modules of the industrial control instrument are configured as expansion boards 7, such as... Figure 1As shown, this embodiment includes multiple expansion boards 7. The main board 6 has multiple expansion board slots 61, and each expansion board 7 has a plug-in protrusion 71 on its lower edge. The multiple expansion boards 7 are vertically arranged and correspondingly plugged into the multiple expansion board slots on the main board 6. The pins of the expansion boards 7 are soldered to the pads on the main board 6 for electrical connection. The plugging method between the expansion boards 7 and the main board 6 facilitates subsequent disassembly, and expansion boards 7 with different functions can be replaced according to the needs of instrument industrial control. When replacement is required, the pads are desoldered and the expansion board 7 is removed.

[0027] The left and right sides of the rear housing 8 are provided with motherboard slots 82, and the edge of the motherboard 6 is provided with snap-fit ​​protrusions 62. The motherboard 6 with the expansion board installed is snap-fitted to the rear housing 8.

[0028] The front housing 1 and the rear housing 8 are snap-fitted together to form the instrument housing. (See also...) Figure 1 The front housing 1 has housing buckle grooves 11 on its left and right sides, and the rear housing 8 has buckle protrusions 81 on its left and right sides that cooperate with the housing buckle grooves.

[0029] Card slots 13 are provided on both the left and right sides of the front housing 1, and card-connecting protrusions 63 are provided on both the left and right sides of the display module of the motherboard 6. The card-connecting protrusions 63 are connected to the card slots 13 of the front housing 1.

[0030] The silicone button 4 is embedded in the button hole of the front housing 1, and the button clamping strip 5 is located inside the front housing 1 and presses against the silicone button 4. Alternatively, a matching snap-fit ​​structure can be provided for the button clamping strip and the front housing to fix the button clamping strip to the front housing, or screws can be used to fix the button clamping strip to the front housing.

[0031] Two mounting plates 2 are snapped onto the left and right sides of the front housing 1. Each side of the front housing 1 has a mounting plate slot 12, consisting of two symmetrically arranged slots. Each mounting plate 2 has two symmetrically arranged buckle protrusions 21 along its edge. The two mounting plates 2 are snapped onto the mounting plate slots on the side surfaces. Preferably, the rear end of the mounting plate slot 12 is square, matching the buckle protrusion 21, while the front end is elongated. After snapping, the mounting plate 2 can be adjusted back and forth along the mounting plate slot 12 according to installation requirements. The mounting plate 2 has bolt holes for installing self-tapping screws 3. The self-tapping screws 3 are tightened and fixed to the panel of the industrial control instrument installation environment (e.g., the panel of an industrial control cabinet).

[0032] The inner side of the display panel of the front housing 1 (the side in contact with the display module of the mainboard 6) is a mirror-polished surface with a roughness Ra≤0.02μm, and the outer side of the display panel of the front housing 1 (the external exposed surface of the instrument) is a frosted surface with a particle size of 800-1000 mesh. The mirror-polished surface ensures the light transmittance of the display module, and the external frosted surface has scratch resistance. In this embodiment, the display panel of the front housing 1 is the front panel of the instrument. In other embodiments, such as when the display panel of the instrument is set as the top panel, the top panel can also be set accordingly.

[0033] The above embodiments are merely preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model are included within the scope of protection of this utility model.

Claims

1. A modular industrial control instrument structure, characterized in that, include: Front housing, rear housing, silicone buttons, button clamping strips, motherboard, expansion board, and mounting plate; The front housing and the rear housing are snap-fitted together to form the instrument housing; The motherboard has multiple expansion board slots, and the lower edge of the expansion board has a plug-in protrusion. The multiple expansion boards are arranged vertically and plugged into the expansion board slots and are connected and fixed to the motherboard through solder pads. The side of the rear housing is provided with a motherboard slot, and the motherboard is snapped into the rear housing. The silicone button is embedded in the button hole of the front housing, and the button clamping strip is located inside the front housing and presses on the silicone button; The mounting plate is fastened to the side of the front housing.

2. The modular industrial control instrument structure as described in claim 1, characterized in that: in, The left and right sides of the front housing are respectively provided with hanging plate slots, and the two hanging plates are respectively connected to the hanging plate slots on the two sides.

3. The modular industrial control instrument structure as described in claim 2, characterized in that: in, The mounting plate slot on each side consists of two slots positioned at the top and bottom.

4. The modular industrial control instrument structure as described in claim 2, characterized in that: in, The mounting plate is provided with bolt holes, and self-tapping screws are installed in the bolt holes. The self-tapping screws are connected to the panel of the industrial control instrument installation environment.

5. The modular industrial control instrument structure as described in claim 1, characterized in that: in, The inner surface of the display panel of the front housing is a mirror-polished surface with a roughness Ra≤0.02μm, and the outer surface of the display panel of the front housing is a frosted surface with a particle size of 800-1000 mesh.

6. The modular industrial control instrument structure as described in claim 1, characterized in that: in, The left and right sides of the front housing are provided with housing buckle grooves, and the left and right sides of the rear housing are provided with buckle protrusions that cooperate with the housing buckle grooves.