A photovoltaic cell layout machine that prevents misalignment

Abstract

The utility model discloses a photovoltaic cell layout machine of preventing deviation relates to photovoltaic cell relevant field, include: the back of workstation is equipped with horizontal linear drive, horizontal linear drive top face transmission has the vertical linear drive, and the vertical linear drive upper end front side transmission has the connecting rod of connection, and accurate steering adjustment is carried out to the battery assembly of adsorption mechanism and adsorption through the setting steering mechanism, and the convenient stacking layout installation is installed, and the spacing limiting plate of adjustable is avoided to the battery assembly when rotating because centrifugal force happens adsorption deviation etc. occurrence through the setting adsorption mechanism cooperation, and the battery assembly is smoothly carried through multiple groups linear drive.

Description

Technical Field

[0001] This utility model relates to the field of photovoltaic cells, specifically a photovoltaic cell layout machine that prevents misalignment. Background Technology

[0002] Photovoltaic cell stacking machines are core equipment in automated photovoltaic module production lines, responsible for precisely assembling and stacking welded cell strings into cell matrices that meet design requirements. Existing typesetting equipment often needs to rotate the adsorbed battery components for stacking and typesetting, but the centrifugal force generated by the rotation can cause the adsorbed battery components to shift to a certain extent, which leaves room for improvement. Utility Model Content

[0003] Therefore, in order to overcome the above-mentioned shortcomings, this utility model provides a photovoltaic cell layout machine that prevents misalignment.

[0004] This invention is implemented as follows: a photovoltaic cell layout machine that prevents misalignment is constructed. The device includes: a worktable, a horizontal linear driver on the back of the worktable, a vertical linear driver connected to the top surface of the horizontal linear driver, and a connecting rod connected to the front side of the upper end of the vertical linear driver. The system includes a steering mechanism and an adsorption mechanism. The steering mechanism is fixedly connected to the front end of the connecting rod. The steering mechanism further includes a fixed disk. The bottom of the front end of the connecting rod is fixedly connected to the center of the top surface of the fixed disk. The lower end of the fixed disk is fixedly connected to the inner side of a gear ring, and the bottom of the lower end of the fixed disk is rotatably connected to the center of a groove on the top surface of a first mounting plate. A first transmission gear meshes with the right end of the gear ring. The center of the top surface of the first transmission gear is fixedly connected to the output shaft of a drive motor. The drive motor is fixedly connected to the right side of the top surface of the first mounting plate. A fixed bracket is fixedly connected to the left side of the top surface of the first mounting plate. A first locator is provided at the upper end of the fixed bracket, with its detection surface facing the fixed disk. A scale is provided on the outer side of the upper end of the fixed disk. Second locators are fixedly connected to the grooves on the left and right sides of the first mounting plate, with their detection surfaces facing downwards.

[0005] Preferably, the bottom of the steering mechanism is provided with an adsorption mechanism, which further includes a second mounting plate, the bottom of the first mounting plate is fixedly connected to the second mounting plate, and the bottom of the second mounting plate is provided with multiple sets of electric suction cups.

[0006] Preferably, the inner side of the second mounting plate is provided with a sandwich layer, and a dual-axis motor is provided in the middle of the sandwich layer of the second mounting plate. The front and rear output shafts of the dual-axis motor are fixedly connected to a second transmission gear.

[0007] Preferably, the upper and lower ends of the second transmission gear mesh with the toothed surface of one end of the rack, the other end of the rack is slidably connected to the left and right parts of the second mounting plate interlayer, and the other end of the rack is fixedly connected to the side of the limiting plate, the limiting plate being disposed on the left and right sides of the second mounting plate.

[0008] Preferably, a conveyor belt is provided on the left side of the workbench, and the lateral displacement of the steering mechanism and the adsorption mechanism is within the top surface of the workbench and the conveyor belt.

[0009] Preferably, the control panel is electrically connected to the horizontal linear actuator, the vertical linear actuator, and the motorized suction cup.

[0010] Preferably, the top surface of the workbench is provided with a ruler assembly plate.

[0011] This utility model has the following advantages: This utility model provides an improved photovoltaic cell layout machine to prevent misalignment, which has the following improvements compared to similar equipment: The photovoltaic cell stacking machine described in this utility model prevents deviation by setting a steering mechanism to drive the adsorption mechanism and the adsorbed battery components to make precise steering adjustments, which facilitates stacking and installation. The adsorption mechanism, together with the adjustable spacing limit plate, prevents the battery components from deviating due to centrifugal force during rotation. Multiple sets of linear drives smoothly transport the battery components. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the steering mechanism and adsorption mechanism of this utility model from the left view. Figure 3 This is a schematic diagram of the internal structure of the steering mechanism and the adsorption mechanism of this utility model; Figure 4 This is a schematic diagram of the internal structure of the adsorption mechanism of this utility model.

[0013] The components include: worktable-100, horizontal linear actuator-101, vertical linear actuator-102, connecting rod-103, control panel-104, steering mechanism-200, fixed plate-201, gear ring-202, first mounting plate-203, first transmission gear-204, drive motor-205, fixed bracket-206, first positioner-207, second positioner-208, suction mechanism-300, second mounting plate-301, electric suction cup-302, dual-axis motor-303, second transmission gear-304, rack-and-pinion, and limit plate-306. Detailed Implementation

[0014] The following is in conjunction with the appendix Figures 1-4The principles and features of this utility model are described below. The examples given are for illustrative purposes only and are not intended to limit the scope of this utility model. The utility model is described more specifically in the following paragraphs by way of example with reference to the accompanying drawings. The advantages and features of this utility model will become clearer from the following description and claims. It should be noted that the drawings are all in a very simplified form and use non-precise proportions, and are only used to facilitate and clarify the illustration of the embodiments of this utility model.

[0015] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a component in between. When a component is considered "connected to" another component, it can be directly connected to the other component or may have a component in between. When a component is considered "set on" another component, it can be directly set on the other component or may have a component in between. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0016] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0017] Example 1:

[0018] Please see Figure 1 , Figure 2 , Figure 3 and Figure 4 The present invention provides a photovoltaic cell layout machine for preventing deviation, comprising: a worktable 100, a horizontal linear driver 101 on the back of the worktable 100, a vertical linear driver 102 connected to the top surface of the horizontal linear driver 101, and a connecting rod 103 connected to the front side of the upper end of the vertical linear driver 102, which facilitates the displacement, handling and turning mechanism 200, the adsorption mechanism 300 and the battery assembly. The steering mechanism 200 and the adsorption mechanism 300 are included. The front end of the connecting rod 103 is fixedly connected to the steering mechanism 200. The steering mechanism 200 also includes a fixed disk 201. The bottom of the front end of the connecting rod 103 is fixedly connected to the middle of the top surface of the fixed disk 201. The lower end of the fixed disk 201 is fixedly connected to the inner side of the gear ring 202, and the bottom of the lower end of the fixed disk 201 is rotatably connected to the middle of the groove on the top surface of the first mounting plate 203. The right end of the gear ring 202 is engaged with a first transmission gear 204 for easy rotation adjustment. The center of the top surface of the first transmission gear 204 is aligned with the drive gear. The output shaft of motor 205 is fixedly connected, and the drive motor 205 is fixedly connected to the right side of the top surface of the first mounting plate 203. A fixed bracket 206 is fixedly connected to the left side of the top surface of the first mounting plate 203. A first positioner 207 is provided at the upper end of the fixed bracket 206. The detection surface of the first positioner 207 faces the fixed plate 201. A scale is provided on the outer side of the upper end of the fixed plate 201 to facilitate rotation angle detection in conjunction with the first positioner 207. A second positioner 208 is fixedly connected to the grooves on the left and right sides of the first mounting plate 203. The detection surface of the second positioner 208 faces downward.

[0019] Example 2:

[0020] Please see Figure 1 , Figure 2 , Figure 3 and Figure 4 This utility model discloses a photovoltaic cell layout machine to prevent misalignment. Compared with Embodiment 1, this embodiment further includes: a suction mechanism 300 at the bottom of the steering mechanism 200; the suction mechanism 300 further includes: a second mounting plate 301; the second mounting plate 301 is fixedly connected to the bottom of the first mounting plate 203; multiple sets of electric suction cups 302 are arrayed at the bottom of the second mounting plate 301 to facilitate the suction and fixation of battery components; a sandwich layer is provided on the inner side of the second mounting plate 301 to facilitate the installation and fixation of components such as the dual-axis motor 303 and rack 305; and the dual-axis motor 303 is located in the middle of the sandwich layer of the second mounting plate 301 to facilitate the synchronous adjustment of the limiting plate 306; the front and rear output shafts of the dual-axis motor 303 are fixedly connected to the second transmission gear 30. 4. The upper and lower ends of the second transmission gear 304 mesh with the toothed surfaces of one end of the rack 305. The other end of the rack 305 is slidably connected to the left and right sides of the interlayer of the second mounting plate 301, and the other end of the rack 305 is fixedly connected to the side of the limiting plate 306. The limiting plate 306 is located on the left and right sides of the second mounting plate 301. A conveyor belt is provided on the left side of the worktable 100 to facilitate the transport of battery components. The lateral displacement stroke of the steering mechanism 200 and the adsorption mechanism 300 is within the top surface of the worktable 100 and the conveyor belt. The control panel 104 is electrically connected to the lateral linear driver 101, the vertical linear driver 102 and the electric suction cup 302 for easy control. A ruler assembly plate is provided on the top surface of the worktable 100 to facilitate the arrangement and stacking of battery components.

[0021] The working principle of a photovoltaic cell layout machine for preventing misalignment based on the above implementation is as follows: The horizontal linear actuator 101 and the vertical linear actuator 102 work together with the connecting rod 103 to drive the steering mechanism 200 and the adsorption mechanism 300 to move to the top surface of the conveyor belt. The battery assembly is positioned by the second positioner 208. Then, the battery assembly is adsorbed and fixed to the bottom of the second mounting plate 301 by the electric suction cup 302. Then, the front and rear output shafts of the dual-axis motor 303 drive the second transmission gear 304 to rotate, thereby driving the rack 305 to move, which in turn drives the limiting plate 306 to move, thereby clamping and fixing the battery assembly to prevent the battery assembly from shifting due to centrifugal force when rotating later. The battery assembly is transported to the scale assembly plate on the top surface of the workbench 100 for stacking and arrangement by the horizontal linear actuator 101 and the vertical linear actuator 102. When rotation is required, the output shaft of the drive motor 205 drives the first transmission gear 204 to rotate, which in turn drives the first mounting plate 203 to rotate at the lower end of the fixed plate 201 in conjunction with the gear ring 202. This causes the adsorption mechanism 300 and the battery assembly to rotate. The rotation angle of the battery assembly is confirmed by the first positioner 207 in conjunction with the scale on the outer side of the upper end of the fixed plate 201, thereby reducing rotation error.

[0022] This utility model provides an improved photovoltaic cell stacking machine to prevent deviation. By setting a steering mechanism 200, the adsorption mechanism 300 is driven to make precise steering adjustments to the adsorbed battery modules, which facilitates stacking and installation. By setting an adsorption mechanism 300 in conjunction with an adjustable spacing limit plate 306, the adsorption deviation of the battery modules due to centrifugal force is prevented when the battery modules are rotated. Multiple sets of linear drives are used to smoothly transport the battery modules.

[0023] The above describes the basic principles, main features, and advantages of this utility model. All standard parts used in this utility model can be purchased from the market, and irregularly shaped parts can be customized according to the description and drawings. The specific connection methods for each part all adopt conventional methods such as bolts, rivets, and welding, which are mature technologies in the prior art. The machinery, parts, and equipment all adopt conventional models in the prior art, and the circuit connections adopt conventional connection methods in the prior art, which will not be detailed here.

[0024] The above description of the disclosed embodiments enables those skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A photovoltaic cell layout machine to prevent misalignment, comprising: A workbench (100) is provided with a horizontal linear driver (101) on the back of the workbench (100). A vertical linear driver (102) is connected to the top surface of the horizontal linear driver (101). A connecting rod (103) is connected to the front side of the upper end of the vertical linear driver (102). The features include: a steering mechanism (200) and an adsorption mechanism (300). The steering mechanism (200) is fixedly connected to the front end of the connecting rod (103). The steering mechanism (200) further includes: a fixed disk (201). The bottom of the front end of the connecting rod (103) is fixedly connected to the middle of the top surface of the fixed disk (201). The lower end of the fixed disk (201) is fixedly connected to the inner side of the gear ring (202). The bottom of the lower end of the fixed disk (201) is rotatably connected to the middle of the groove on the top surface of the first mounting plate (203). The right end of the gear ring (202) is meshed with a first transmission gear (204). (204) The center of the top surface is fixedly connected to the output shaft of the drive motor (205). The drive motor (205) is fixedly connected to the right side of the top surface of the first mounting plate (203). A fixed bracket (206) is fixedly connected to the left side of the top surface of the first mounting plate (203). A first locator (207) is provided at the upper end of the fixed bracket (206). The detection surface of the first locator (207) faces the fixed plate (201). A scale is provided on the outer side of the upper end of the fixed plate (201). A second locator (208) is fixedly connected to the grooves on the left and right sides of the first mounting plate (203). The detection surface of the second locator (208) faces downward. The bottom of the steering mechanism (200) is provided with an adsorption mechanism (300), and the adsorption mechanism (300) further includes: a second mounting plate (301), the bottom of the first mounting plate (203) is fixedly connected to the second mounting plate (301), and the bottom of the second mounting plate (301) is provided with multiple sets of electric suction cups (302); The second mounting plate (301) has an inner layer, and a dual-axis motor (303) is provided in the middle of the second mounting plate (301) interlayer. The output shafts of the dual-axis motor (303) at the front and rear ends are fixedly connected to a second transmission gear (304). The upper and lower ends of the second transmission gear (304) mesh with the toothed surface of one end of the rack (305). The other end of the rack (305) is slidably connected to the left and right sides of the interlayer of the second mounting plate (301), and the other end of the rack (305) is fixedly connected to the side of the limiting plate (306). The limiting plate (306) is located on the left and right sides of the second mounting plate (301).

2. The photovoltaic cell layout machine for preventing misalignment according to claim 1, characterized in that: The workbench (100) is provided with a conveyor belt on its left side, and the steering mechanism (200) and the suction mechanism (300) are laterally displaced on the top surface of the workbench (100) and the conveyor belt; the control panel (104) is electrically connected to the lateral linear drive (101), the vertical linear drive (102) and the electric suction cup (302).

3. The photovoltaic cell layout machine for preventing misalignment according to claim 2, characterized in that: The top surface of the workbench (100) is provided with a ruler assembly plate.

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