A sprouted brown rice enzyme liquid spraying device with stirring function
Patent Information
- Application Number
- CN202522152413.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-11
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-11
AI Technical Summary
[0005]本实用新型的目的在于提供一种带有搅拌功能的发芽糙米酶液喷洒装置,解决了背景技术中雾化喷头固定在装置内,导致喷洒的范围有限,喷洒效果不佳的问题
本实用新型提供的一种带有搅拌功能的发芽糙米酶液喷洒装置,通过输送管、雾化喷头、齿轮、旋转接头、气缸,控制器控制气缸工作,推动第二支板在滑轨的限位下移动,并由位移传感器进行检测,带动齿条在导轨的限位下移动,带动齿轮进行转动,实现对雾化喷头的角度微调,同时控制器控制电机工作,下搅拌杆进行转动,对内部糙米搅拌, 提高糙米喷洒的效果。
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Figure CN224760664U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of germinated brown rice technology, specifically a germinated brown rice enzyme liquid spraying device with a stirring function. Background Technology
[0002] Spraying devices are widely used to treat brown rice during the germination process. Brown rice is whole grain rice obtained after paddy rice has been hulled and is not processed or has minimal processing. It consists of three main parts: rice bran, germ, and endosperm. Compared with white rice, brown rice retains more of the nutrients of paddy rice. Spraying devices are also used in the germination process of brown rice.
[0003] When using existing spraying devices, the pipes and atomizing nozzles are usually fixedly installed inside the device. The enzyme solution is delivered into the pipes by a water pump and then sprayed out from the atomizing nozzles for spraying.
[0004] However, existing spraying devices have a fixed atomizing nozzle inside the device, resulting in a limited spraying range and poor spraying effect. To address these issues, a germinated brown rice enzyme liquid spraying device with a stirring function is proposed. Utility Model Content
[0005] The purpose of this invention is to provide a spraying device for germinated brown rice enzyme solution with a stirring function, which solves the problem in the prior art where the atomizing nozzle is fixed inside the device, resulting in a limited spraying range and poor spraying effect.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a spraying device for germinated brown rice enzyme solution with stirring function, comprising a spraying tank, a lid on the top of the spraying tank, a mixing tank fixedly connected to the top of the lid, a motor fixedly connected to the top of the mixing tank, an upper stirring rod passing through and fixedly connected to the output end of the motor, a lower stirring rod passing through and fixedly connected to the bottom end of the upper stirring rod, an L-shaped plate fixedly connected to one side of the outer wall of the spraying tank, a cylinder fixedly connected to one side of the inner wall of the L-shaped plate, a U-shaped plate fixedly connected to the output end of the cylinder, and a U-shaped plate between the inner walls of the U-shaped plate. The system has two first support plates that are rotatably connected. Each of the two first support plates is rotatably connected to a second support plate on one side. Each of the two second support plates is fixedly connected to a rack on one side. Each of the two racks is meshed with a gear on one side. Each of the two gears is fixedly connected to a conveying pipe on its inner ring. Each of the two conveying pipes has a uniformly distributed atomizing nozzle that passes through and is fixedly connected to one side of its outer ring. Each of the two conveying pipes has a rotary joint that passes through and is fixedly connected to one end. A humidity sensor is installed on one side of the outer wall of the spray tank. A displacement sensor is installed on one side of each of the two second support plates. A proportioning component is installed on the top of the mixing tank.
[0007] By adopting the above technical solution, the controller controls the cylinder to work, pushes the second support plate to move under the limit of the slide rail, and is detected by the displacement sensor, which drives the rack to move under the limit of the guide rail, drives the gear to rotate, and realizes the fine adjustment of the angle of the atomizing nozzle.
[0008] As a further description of the above technical solution: the proportioning component includes a second support frame, which is fixedly connected to the mixing tank. Two addition tanks are fixedly connected to one side of the second support frame. A liquid level sensor is installed through the top of each of the two addition tanks. An inlet pipe is installed through the top of each of the two addition tanks. A water pump is installed through the outer wall of the mixing tank and fixedly connected to one side. A first connecting pipe is installed through the other end of the water pump and fixedly connected to one end. A second connecting pipe is installed through the other end of the first connecting pipe. A first solenoid valve is installed through the bottom of each of the two addition tanks and fixedly connected to the bottom of each of the two first solenoid valves. A three-way pipe is installed through the bottom of each of the two first solenoid valves.
[0009] By adopting the above technical solution, the proportioning component can be used to proportion the enzyme solution, thereby improving the germination effect of brown rice.
[0010] As a further description of the above technical solution: each of the top covers is connected to a feed hopper through and fixedly connected.
[0011] By adopting the above technical solution, the feeding hopper can be used for feeding materials.
[0012] As a further description of the above technical solution: a first support frame is fixedly connected to the outer ring of the spray tank, and a temperature sensor is provided on one side of the outer wall of the spray tank.
[0013] By adopting the above technical solution, the temperature sensor performs temperature detection.
[0014] As a further description of the above technical solution: both ends of the second connecting pipe are connected to rotary joints, the bottom end of the three-way pipe is connected to a mixing tank, and the top of the mixing tank is connected to a liquid level sensor.
[0015] By adopting the above technical solution, the rotary joint can avoid tangling during angle adjustment.
[0016] As a further description of the above technical solution: a slide rail is fixedly connected to one side of the L-shaped plate, and two second support plates are slidably connected between the inner walls of the slide rail.
[0017] By adopting the above technical solution, when the second support plate moves within the slide rail, it is detected by the displacement sensor.
[0018] As a further description of the above technical solution: a guide rail is fixedly connected to one side of the outer wall of the spray tank, and a rack is slidably connected to the inner wall of the guide rail.
[0019] By adopting the above technical solution, the guide rail is limited when the rack is moving.
[0020] As a further description of the above technical solution: a discharge pipe is connected through and fixedly connected to the bottom of the spray tank, and a second solenoid valve is connected through and fixedly connected to the bottom of the discharge pipe.
[0021] By adopting the above technical solution, the second solenoid valve can be opened to allow material to be fed.
[0022] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model provides a sprouted brown rice enzyme liquid spraying device with stirring function. It consists of a delivery pipe, an atomizing nozzle, gears, a rotary joint, and a cylinder. The controller controls the cylinder to move the second support plate under the limit of the slide rail, and the displacement sensor detects the movement. This causes the rack to move under the limit of the guide rail, which in turn drives the gear to rotate, thus achieving fine adjustment of the angle of the atomizing nozzle. At the same time, the controller controls the motor to rotate the lower stirring rod, which stirs the brown rice inside and improves the spraying effect.
[0023] This utility model provides a sprouting brown rice enzyme solution spraying device with stirring function. Through a liquid level sensor, an adding tank, a mixing tank, and an upper stirring rod, the first solenoid valve is opened, and the enzyme solution in the left adding tank and the water in the right adding tank can enter the mixing tank. The liquid level sensor detects the liquid level and when it reaches a preset value, it controls the corresponding first solenoid valve to close. At the same time, the motor works and drives the upper stirring rod to rotate, mixing the proportioned enzyme solution to improve the sprouting effect of brown rice. Attached Figure Description
[0024] Figure 1 This is a perspective view of the overall structure of this utility model; Figure 2 This is a front view of the overall structure of this utility model; Figure 3 This is a cross-sectional view of the overall structure of this utility model; Figure 4 This is a schematic diagram of the conveying pipe structure of this utility model.
[0025] In the diagram: 1. Spray tank; 2. Cover; 3. Mixing tank; 4. Addition tank; 5. First support frame; 6. Motor; 7. Upper stirring rod; 8. Lower stirring rod; 9. Rack; 10. Liquid level sensor; 11. Temperature sensor; 12. Humidity sensor; 13. Feed hopper; 14. Second support frame; 15. Liquid inlet pipe; 16. T-connector; 17. First solenoid valve; 18. Delivery pipe; 19. Atomizing nozzle; 20. Water pump; 21. First connecting pipe; 22. Second connecting pipe; 23. Gear; 24. Rotary joint; 25. L-shaped plate; 26. Cylinder; 27. Slide rail; 28. U-shaped plate; 29. First support plate; 30. Second support plate; 31. Displacement sensor; 32. Guide rail; 33. Discharge pipe; 34. Second solenoid valve. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.
[0028] Combination Figure 1 and Figure 2This utility model discloses a spraying device for germinated brown rice enzyme liquid with stirring function, comprising a spraying tank 1, a cover 2 on the top of the spraying tank 1, the cover 2 being bolted to the spraying tank 1, and a flange connection between the first connecting pipe 21 and the second connecting pipe 22, allowing the cover 2 to be disassembled. A mixing tank 3 is fixedly connected to the top of the cover 2, and a motor 6 is fixedly connected to the top of the mixing tank 3. When the controller controls the motor 6 to work, it can drive the upper stirring rod 7 and the lower stirring rod 8 to rotate. A feed hopper 13 is fixedly connected through and fixed to the top of the cover 2. A first support frame 5 is fixedly connected to the outer ring of the spraying tank 1, supporting the spraying tank 1 and increasing its stability. A temperature sensor 11 is installed on one side of the outer wall of the spraying tank 1. Rotary joints 24 are fixedly connected to both ends of pipe 22. Mixing tank 3 is fixedly connected to the bottom end of three-way pipe 16. Liquid level sensor 10 is installed on the top of mixing tank 3. Mixing tank 3 is placed in both addition tank 4 and mixing tank 3 to detect the liquid level inside. Slide rail 27 is fixedly connected to one side of L-shaped plate 25. Two second support plates 30 are slidably connected between the inner walls of slide rail 27. When the second support plates 30 move, slide rail 27 is limited. Guide rail 32 is fixedly connected to one side of the outer wall of spray tank 1. Rack 9 is slidably connected to the inner wall of guide rail 32. When rack 9 moves, guide rail 32 is limited. Discharge pipe 33 is fixedly connected to the bottom of spray tank 1. Second solenoid valve 34 is fixedly connected to the bottom of discharge pipe 33.
[0029] Combination Figures 1-4 The output end of motor 6 is connected to an upper stirring rod 7, and the bottom end of the upper stirring rod 7 is connected to a lower stirring rod 8. An L-shaped plate 25 is fixedly connected to one side of the outer wall of spray tank 1, and a cylinder 26 is fixedly connected to one side of the inner wall of L-shaped plate 25. When cylinder 26 works, it drives U-shaped plate 28 to move, then the first support plate 29 rotates, driving the second support plate 30 to move under the limit of slide rail 27, driving rack 9 to move, and then driving gear 23 to rotate, realizing fine adjustment of the angle of atomizing nozzle 19. The output end of cylinder 26 is fixedly connected to U-shaped plate 28, and two first support plates 29 are rotatably connected between the inner walls of U-shaped plate 28. Each of the two first support plates 29 is rotatably connected to a first support plate 28 on one side. Two support plates 30, each with a rack 9 fixedly connected to one side, each rack 9 with a gear 23 meshing to one side, each gear 23 with a conveying pipe 18 fixedly connected to its inner ring, each conveying pipe 18 with a uniformly distributed atomizing nozzle 19 passing through and fixedly connected to one side of its outer ring, each conveying pipe 18 with a rotary joint 24 passing through and fixedly connected to one end, each spray tank 1 with a humidity sensor 12 installed on one side of its outer wall to detect the humidity inside the spray tank 1, each of the two support plates 30 with a displacement sensor 31 installed on one side to detect displacement when the support plates 30 move, and a proportioning component installed on the top of the mixing tank 3.
[0030] Combination Figure 2 The mixing component package includes a second support frame 14, which is fixedly connected to the mixing tank 3. Two addition tanks 4 are fixedly connected to one side of the second support frame 14, which supports and fixes the 4. A liquid level sensor 10 is installed through the top of each of the two addition tanks 4. The liquid level sensor 10 detects the liquid level inside the two addition tanks 4. When the controller opens the first solenoid valve 17, the liquid inside the addition tank 4 can enter the mixing tank 3 for mixing. An inlet pipe 15 is fixedly connected through the top of each of the two addition tanks 4. A water pump 20 is fixedly connected through the outer wall of the mixing tank 3. When the controller controls the water pump 20 to work, the mixed enzyme solution can be transported into the delivery pipe 18 and then sprayed out from the atomizing nozzle 19. A first connecting pipe 21 is fixedly connected through one end of the water pump 20, and a second connecting pipe 22 is installed through the other end of the first connecting pipe 21. A first solenoid valve 17 is fixedly connected through the bottom of each of the two addition tanks 4, and a three-way pipe 16 is fixedly connected through the bottom of each of the two first solenoid valves 17.
[0031] Working principle: In use, brown rice is first fed into the spray tank 1 through the feed hopper 13. At the same time, the controller (not shown in the figure) controls the opening of the corresponding first solenoid valve 17, which delivers the enzyme solution from the left addition tank 4 and the water from the right addition tank 4 into the mixing tank 3. The liquid level sensor 10 detects the liquid level. When the preset value is reached, the signal receiver (not shown in the figure) receives the signal, and the controller controls the corresponding first solenoid valve 17 to close. Then, the controller controls the motor 6 to work, driving the upper stirring rod 7 to rotate, which can stir and mix the proportioned materials. At the same time, it also drives the lower stirring rod 8 to rotate, stirring the brown rice. Then, the controller controls the water pump 20 to work, which delivers the proportioned... Enzyme solution is delivered into delivery pipe 18. Simultaneously, the controller controls cylinder 26 to operate, causing the first support plate 29 to rotate, which in turn causes the second support plate 30 to move under the limit of slide rail 27, and the rack 9 to move under the limit of guide rail 32. During movement, displacement sensor 31 detects displacement, which is received by signal receiver. The controller then controls cylinder 26. When guide rail 32 moves, it drives gear 23 to rotate, which in turn drives delivery pipe 18 to rotate, enabling fine-tuning of the angle of atomizing nozzle 19 for spraying different areas and improving spraying effect. Temperature sensor 11 detects temperature, and humidity sensor 12 detects humidity. Rotary joint 24 prevents the second connecting pipe 22 from tangling.
[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0033] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A sprouting brown rice enzyme liquid spraying device with stirring function, comprising a spraying tank (1), characterized in that: The spray tank (1) is provided with a cover (2) on the top. A mixing tank (3) is fixedly connected to the top of the cover (2). A motor (6) is fixedly connected to the top of the mixing tank (3). An upper stirring rod (7) is passed through and fixedly connected to the output end of the motor (6). A lower stirring rod (8) is passed through and fixedly connected to the bottom end of the upper stirring rod (7). An L-shaped plate (25) is fixedly connected to one side of the outer wall of the spray tank (1). A cylinder (26) is fixedly connected to one side of the inner wall of the L-shaped plate (25). A U-shaped plate (28) is fixedly connected to the output end of the cylinder (26). Two first support plates (29) are rotatably connected between the inner walls of the U-shaped plates (28). The two first support plates (29) are connected one by one. Each side is rotatably connected to a second support plate (30), and each of the two second support plates (30) is fixedly connected to a rack (9) on one side. Each of the two racks (9) is meshed with a gear (23) on one side. Each of the two gears (23) is fixedly connected to a conveying pipe (18) on the inner ring. Each of the two conveying pipes (18) is connected to a uniformly distributed atomizing nozzle (19) through and fixedly connected to one side of the outer ring. Each of the two conveying pipes (18) is connected to a rotary joint (24) through and fixedly connected to one end. A humidity sensor (12) is provided on one side of the outer wall of the spray tank (1). A displacement sensor (31) is provided on one side of each of the two second support plates (30). A proportioning component is provided on the top of the mixing tank (3).
2. The sprouted brown rice enzyme liquid spraying device with stirring function according to claim 1, characterized in that: The proportioning component package includes a second support frame (14), which is fixedly connected to the mixing tank (3). Two addition tanks (4) are fixedly connected to one side of the second support frame (14). A liquid level sensor (10) is installed through the top of each of the two addition tanks (4). An inlet pipe (15) is installed through the top of each of the two addition tanks (4). A water pump (20) is installed through the outer wall of the mixing tank (3). A first connecting pipe (21) is installed through one end of the water pump (20). A second connecting pipe (22) is installed through the other end of the first connecting pipe (21). A first solenoid valve (17) is installed through the bottom of each of the two addition tanks (4). A three-way pipe (16) is installed through the bottom of each of the two first solenoid valves (17).
3. The sprouted brown rice enzyme liquid spraying device with stirring function according to claim 1, characterized in that: The top of each cover (2) is connected to a feed hopper (13).
4. The sprouted brown rice enzyme solution spraying device with a stirring function according to claim 1, characterized in that: The spray tank (1) is fixedly connected to a first support frame (5) on its outer ring, and a temperature sensor (11) is provided on one side of the outer wall of the spray tank (1).
5. The germinated brown rice enzyme liquid spraying device with stirring function according to claim 2, characterized in that: The second connecting pipe (22) has a rotary joint (24) through and fixedly connected to both ends. The bottom end of the three-way pipe (16) has a mixing tank (3) through and fixedly connected to it. The top of the mixing tank (3) has a liquid level sensor (10) through and installed.
6. The sprouted brown rice enzyme liquid spraying device with stirring function according to claim 1, characterized in that: A slide rail (27) is fixedly connected to one side of the L-shaped plate (25), and two second support plates (30) are slidably connected between the inner walls of the slide rail (27).
7. The sprouted brown rice enzyme solution spraying device with a stirring function according to claim 1, characterized in that: A guide rail (32) is fixedly connected to one side of the outer wall of the spray tank (1), and a rack (9) is slidably connected to the inner wall of the guide rail (32).
8. The sprouted brown rice enzyme liquid spraying device with stirring function according to claim 1, characterized in that: The spray tank (1) is provided with a discharge pipe (33) penetrating through the bottom and fixedly connected, and the bottom of the discharge pipe (33) is provided with a second electromagnetic valve (34) penetrating through and fixedly connected.