A wall-embedded controlled atmosphere device for a grain bin

Abstract

The utility model discloses a kind of grain storehouse wall embedded gas conditioning device, specifically related to grain storage engineering technical field, including granary ontology, the ventilation ground groove vent is provided in the bottom of granary ontology, the ventilation ground groove vent side is provided with valve group cabinet, the valve group cabinet is communicated with ventilation ground groove vent, the valve group cabinet top is provided with circulation fan. The utility model is equipped with circulation gas conditioning pipe, gas sampling sleeve and nitrogen concentration detection hose and other structures, and circulation gas conditioning pipe and gas sampling sleeve are synchronously buried in the inside of granary ontology bin wall when slip form, so that the utility model solves the problem of previous pipeline support hanging grain in storehouse, avoids the security risk brought by cleaning and hanging grain into storehouse, uses wall as thermal insulation material, solves the problem of pipeline condensation, circulation gas conditioning pipe interface in wall is more firm, will not open air leakage, improve airtightness, realize intelligent data acquisition simultaneously, reaches intelligent control effect.

Description

Technical Field

[0001] This utility model relates to the field of grain storage engineering technology, and more specifically, to a modified atmosphere device embedded in the wall of a grain warehouse. Background Technology

[0002] The existing circulating controlled atmosphere system mainly consists of four parts: a nitrogen generator, a circulation system, a nitrogen concentration detection device, and an automatic control device. Before nitrogen filling, the airtightness of the storage room must be tested, primarily using a mobile airtightness detection device. Nitrogen generation can be centralized outside the storage room, utilizing the bottom ventilation ducts and circulation ducts to form a closed loop, allowing nitrogen to circulate under the drive of the circulation fan, promoting uniform distribution of nitrogen in the grain pile to achieve insecticidal and bacteriostatic effects. Nitrogen detection is mainly done manually on-site, and the circulation fan is activated in real time based on the test results. The disadvantages of the existing technology are: 1. The airtightness of the storage room before controlled atmosphere filling is not guaranteed. 1. Air tightness testing requires multiple personnel to install mobile testing devices on-site, which is labor-intensive, resource-intensive, and inefficient, and sometimes results in testing not being conducted according to regulations. 2. After on-site air tightness testing, the ventilation openings must be resealed. 3. The timing of starting the circulating fan is too subjective, lacking objective reference. 4. There is a lack of real-time monitoring and analysis of testing data and pests throughout the entire controlled atmosphere period. 5. The functions of the circulating controlled atmosphere system are relatively limited. 6. There is a lack of technical support from expert decision-making systems. Currently, there are only two methods for installing circulating controlled atmosphere pipes: one is installation on the external wall with an insulation layer; the other is installation inside the silo using a dense support system. Both methods have drawbacks. The drawbacks of external installation are: 1. Too many external pipes, affecting aesthetics; 2. Higher cost. The drawbacks of internal installation are: 1. The downward pulling force of the grain pile when removing grain from the silo is extremely large, often causing the pipes to crack or collapse, leading to air leaks; 2. The support system is prone to grain snagging, requiring frequent cleaning of the silo when removing grain from shallow round silos, posing a safety hazard.

[0003] Therefore, there is an urgent need for a modified atmosphere device embedded in the wall of a grain silo to solve the above problems. Utility Model Content

[0004] To overcome the aforementioned deficiencies of the prior art, embodiments of this utility model provide an embedded controlled atmosphere device for grain silos. This device comprises a circulating controlled atmosphere pipe, a gas sampling sleeve, and a nitrogen concentration detection hose. The circulating controlled atmosphere pipe and the gas sampling sleeve are simultaneously embedded into the grain silo wall during slipforming. This invention solves the problem of grain snagging on pipe supports inside the silo, avoiding safety hazards associated with cleaning the silo. Utilizing the wall as insulation material solves the problem of condensation on the pipes. The circulating controlled atmosphere pipe interface within the wall is more secure, preventing leaks and improving airtightness. Simultaneously, it enables intelligent data acquisition and achieves intelligent control, thus addressing the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a grain silo wall-embedded controlled atmosphere device, comprising a grain silo body, a ventilation trench with a ventilation opening at the bottom of the grain silo body, a valve cabinet connected to the ventilation trench with a valve cabinet on one side of the ventilation opening, a circulating fan at the top of the valve cabinet, a circulating controlled atmosphere pipe at the top of the circulating fan, a gas sampling sleeve inside the grain silo body, multiple nitrogen concentration detection hoses inside the gas sampling sleeve, and an intelligent control cabinet at the bottom inside the grain silo body. The circulating controlled atmosphere pipe and the gas sampling sleeve are simultaneously embedded into the grain silo body wall during slipforming.

[0006] In a preferred embodiment, the intelligent control cabinet connection terminal is connected to a host computer, the host computer connection terminal is connected to a PC, and the host computer connection terminal is connected to a mobile phone.

[0007] In a preferred embodiment, the output end of the nitrogen concentration detection hose is connected to the input end of the intelligent control cabinet.

[0008] In a preferred embodiment, the circulating fan is connected to a circulating air conditioning pipe embedded inside the silo wall via a pipe.

[0009] The technical effects and advantages of this utility model are as follows: This invention features a circulating gas control pipe, a gas sampling sleeve, and a nitrogen concentration detection hose. The circulating gas control pipe and the gas sampling sleeve are simultaneously embedded into the grain silo wall during slipforming. This solves the problem of grain snagging on pipe supports in previous silos, avoiding safety hazards during cleaning. Utilizing the wall as insulation material solves the condensation problem on the pipes. The circulating gas control pipe interface within the wall is more secure, preventing leaks and improving airtightness. Simultaneously, it enables intelligent data acquisition and achieves intelligent control. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0011] Figure 2 This is an enlarged schematic diagram of the embedded installation structure of the circulating gas regulating pipe of this utility model.

[0012] The attached diagram is labeled as follows: 1. Grain silo body; 2. Ventilation trough vent; 3. Valve cabinet; 4. Circulating fan; 5. Circulating gas regulating pipe; 6. Gas sampling sleeve; 7. Nitrogen concentration detection hose; 8. Intelligent control cabinet. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0014] As attached Figure 1-2 As shown, this utility model provides an embedded controlled atmosphere device for grain silos, including a grain silo body 1. A ventilation trough vent 2 is provided at the bottom of the grain silo body 1. A valve cabinet 3 is provided on one side of the ventilation trough vent 2, and the valve cabinet 3 is connected to the ventilation trough vent 2. A circulating fan 4 is provided at the top of the valve cabinet 3, and a circulating controlled atmosphere pipe 5 is provided at the top of the circulating fan 4. A gas sampling sleeve 6 is provided inside the grain silo body 1, and multiple nitrogen concentration detection hoses 7 are provided inside the gas sampling sleeve 6. An intelligent control cabinet 8 is provided on the bottom side inside the grain silo body 1. The circulating controlled atmosphere pipe 5 and the gas sampling sleeve 6 are simultaneously embedded into the silo wall of the grain silo body 1 during slipforming.

[0015] The intelligent control cabinet 8 is connected to a host computer, which is connected to a PC and a mobile phone.

[0016] The output end of the nitrogen concentration detection hose 7 is connected to the input end of the intelligent control cabinet 8.

[0017] The circulating fan 4 is connected to the circulating air conditioning pipe 5 embedded inside the silo wall via a pipeline.

[0018] The specific implementation method is as follows: When using this utility model, the gas sequentially passes through the ventilation vent 2 of the ventilation trench inside the silo, the valve cabinet 3, the circulating fan 4, and the circulating gas regulating pipe 5 to reach the top of the silo and then returns to the ventilation vent 2 of the ventilation trench at the bottom of the silo, realizing gas circulation inside the silo and achieving the effect of uniform nitrogen concentration without dead zones and uniform temperature. The entire circulation process is intelligently controlled and automatically operated by the nitrogen concentration detection hose 7, the intelligent control cabinet 8, the valve cabinet 3, and the circulating fan 4, solving the problem of grain hanging on the pipe supports in the silo in the past, avoiding the safety hazards caused by cleaning the grain hanging in the silo, and using the wall as insulation material to solve the problem of condensation on the pipes. The interface of the circulating gas regulating pipe 5 inside the wall is more... The system is robust and leak-proof, improving airtightness. The intelligent control cabinet 8 is connected to a host computer, which in turn connects to a PC and a mobile phone. The nitrogen concentration detection hose 7 output is connected to the intelligent control cabinet 8 input, enabling intelligent data acquisition and achieving intelligent control. This invention solves the problem of grain hanging on pipe supports in warehouses, avoiding safety hazards during cleaning. Utilizing the wall as insulation material solves the condensation problem on pipes. The internal circulation gas regulating pipe 5 interface is more robust, preventing leaks and improving airtightness. Simultaneously, it achieves intelligent data acquisition and intelligent control.

[0019] Working principle of this utility model: Refer to the instruction manual appendix Figure 1-2 When using this utility model, by providing structures such as a circulating gas regulating pipe 5, a gas sampling sleeve 6, and a nitrogen concentration detection hose 7, and by having the circulating gas regulating pipe 5 and the gas sampling sleeve 6 simultaneously embedded inside the grain silo body 1 during the sliding mold process, this utility model solves the problem of grain hanging on the pipe supports inside the silo, avoids the safety hazards caused by grain hanging during cleaning inside the silo, uses the wall as insulation material to solve the problem of condensation on the pipes, and makes the interface of the circulating gas regulating pipe 5 inside the wall more secure, preventing air leakage and improving airtightness. At the same time, it realizes intelligent data acquisition and achieves intelligent control effect.

[0020] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change. Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other. Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A modified atmosphere device embedded in the wall of a grain silo, comprising a grain silo body (1), characterized in that: The bottom of the grain silo body (1) is provided with a ventilation trough ventilation opening (2), and a valve cabinet (3) is provided on one side of the ventilation trough ventilation opening (2). The valve cabinet (3) is connected to the ventilation trough ventilation opening (2). A circulating fan (4) is provided on the top of the valve cabinet (3). A circulating gas regulating pipe (5) is provided on the top of the circulating fan (4). A gas sampling sleeve (6) is provided inside the grain silo body (1). Multiple nitrogen concentration detection hoses (7) are provided inside the gas sampling sleeve (6). An intelligent control cabinet (8) is provided on the bottom side inside the grain silo body (1). The circulating gas regulating pipe (5) and the gas sampling sleeve (6) are simultaneously embedded into the inside of the grain silo body (1) wall during the sliding mold process.

2. The grain silo wall-embedded controlled atmosphere device according to claim 1, characterized in that: The intelligent control cabinet (8) is connected to a host computer, which is connected to a PC and a mobile phone.

3. The grain silo wall-embedded controlled atmosphere device according to claim 1, characterized in that: The output end of the nitrogen concentration detection hose (7) is connected to the input end of the intelligent control cabinet (8).

4. The grain silo wall-embedded controlled atmosphere device according to claim 1, characterized in that: The circulating fan (4) is connected to the circulating air conditioning pipe (5) embedded in the silo wall through a pipe.

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