A dual-station alternating edible mushroom bagging equipment

Abstract

This utility model relates to the field of edible mushroom cultivation equipment, specifically a dual-station alternating edible mushroom bagging device. It aims to solve the problems of low bagging efficiency, high labor costs, and unstable bagging quality in existing technologies. The utility model includes a first station, with a feeding hopper fixedly connected to its upper end. A first rotating rod is rotatably connected to the inner wall of the feeding hopper, and a spiral feeding plate is fixedly connected to the surface of the first rotating rod. A second station is located to the left of the first station, with a square sliding groove plate rotatably connected to its inner wall. A first slider is slidably connected to the inner wall of the square sliding groove plate, and a sliding rod is slidably connected to the inner wall of the first slider. Two symmetrically arranged bagging rods are fixedly connected to the right side of the sliding rods, and a negative pressure chamber is located between the two bagging rods. The inner wall of the negative pressure chamber has multiple symmetrically arranged air suction holes. The advantages are: alternating operation of the two stations, high degree of automation, and good bagging uniformity.

Description

Technical Field

[0001] This utility model relates to the technical field of edible fungus cultivation equipment, specifically a dual-station alternating edible fungus bagging equipment. Background Technology

[0002] In the large-scale edible fungi cultivation industry, the bagging process is a key step connecting culture medium preparation and inoculation cultivation. Its efficiency and quality directly affect the subsequent mycelial growth and final yield.

[0003] In existing technologies, most automated bagging equipment adopts a single-station design, feeding materials through a screw conveyor, and finally bagging by hand. Due to the reliance on manual labor, the output is low and the efficiency is slow. The labor intensity of workers is high and they are prone to occupational diseases. Moreover, the pass rate of looseness and tightness of manual bagging is also low, and it is very easy to be accompanied by contamination by other bacteria. Although some automated equipment has been improved, the bagging mostly uses a mechanical gripper structure, which results in a high breakage rate of edible fungi bags and insufficient effective operation of the equipment. The very few dual-station equipment have limited improvement in bagging efficiency due to asynchronous operation caused by independent drive, and often have the problem of material clumping. Therefore, we propose a dual-station alternating edible fungi bagging equipment to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to solve the problems of low bagging efficiency, high labor costs, and unstable bagging quality in the existing technology.

[0005] The specific solution of this utility model is as follows: Design a dual-station alternating edible mushroom bagging device, including a first station, with a feeding hopper fixedly connected to the upper end of the first station, and a discharge sleeve fixedly connected to the side wall of the feeding hopper, the discharge sleeve communicating with the feeding hopper, a first rotating rod rotatably connected to the inner wall of the feeding hopper, the other end of the first rotating rod penetrating the inner wall of the feeding hopper and extending outward, and a first pulley fixedly connected to the other end of the feeding hopper, a motor arranged on the right side of the first station, a second rotating rod fixedly connected to the output end of the motor, a first bevel gear fixedly connected to the other end of the second rotating rod, a second pulley fixedly connected to the surface of the second rotating rod, and the same transmission belt sleeved on the surface of the second pulley and the surface of the first pulley, the second station arranged on the left side of the first station, a fixing plate fixedly connected to the inner wall of the second station, and the inner wall of the fixing plate rotatably connected to the surface of the second rotating rod.

[0006] In specific implementation, a third rotating rod is rotatably connected to the inner wall of the second workstation. A second bevel gear is fixedly connected to the surface of the third rotating rod. The surface of the first bevel gear meshes with the surface of the second bevel gear. A square sliding plate is rotatably connected to the surface of the third rotating rod. The square sliding plate is located above the second bevel gear. The upper end of the third rotating rod penetrates the upper surface of the square sliding plate and extends upward.

[0007] In specific implementation, a sliding column is slidably connected to the inner wall of the square sliding groove plate, and a fork is slidably connected to the surface of the sliding column. The other end of the fork is fixedly connected to the upper end of the third rotating rod. A first slider is rotatably connected to the upper end of the sliding column. A sliding rod is fixedly connected to the inner wall of the first slider. Two symmetrically arranged bagging rods are fixedly connected to the right side of the sliding rod. A negative pressure chamber is located between the two bagging rods. Multiple symmetrically arranged air suction holes are opened on the inner wall of the negative pressure chamber.

[0008] In specific implementation, a sliding groove is provided on the side wall of the second workstation, and a second slider is slidably connected to the inner wall of the sliding groove. The left side of the sliding rod passes through the side wall of the second slider and extends to the left, and the side wall of the sliding rod is slidably connected to the inner wall of the second slider.

[0009] In practice, a negative pressure fan is fixedly connected to the inner wall of the second workstation, and the air inlet of the negative pressure fan is fixedly connected to the side wall of the negative pressure chamber, which is located on the right side of the second workstation.

[0010] In specific implementation, a material drop plate is fixedly connected to the left side of the first workstation. The material drop plate is located below the discharge sleeve. A spiral feeding plate is fixedly connected to the surface of the first rotating rod. The surface of the spiral feeding plate is slidably connected to the inner wall of the discharge sleeve.

[0011] The beneficial effects of this utility model are as follows: This utility model achieves parallel material conveying and bagging actions by synchronously driving the first and second workstations with a motor, greatly improving bagging efficiency compared to a single workstation. Furthermore, the spiral feeding plate on the surface of the first rotating rod fits against the inner wall of the discharge sleeve, ensuring continuous and stable material output and reducing errors in material tightness. This invention uses a square sliding plate at the second workstation and a second slider to restrict the movement trajectory of the sliding rod. This allows the sliding rod to circulate the mushroom bags from the second workstation to the discharge sleeve at the first workstation. Meanwhile, the negative pressure chamber on the side of the second workstation can adsorb the mushroom bags through the air suction hole. Combined with the precise positioning of the bagging rod, this greatly improves the success rate of bagging and avoids the problem of bag breakage. Attached Figure Description

[0012] The present invention will be further explained below with reference to the accompanying drawings and embodiments: Figure 1 This is a front view of the structure of this utility model; Figure 2 This is a side view of the structure of this utility model; Figure 3 This is a top view of the structure of this utility model; The components in the diagram are named as follows: 1. First station; 2. Feed hopper; 3. Discharge sleeve; 4. First rotating rod; 5. First pulley; 6. Motor; 7. Second rotating rod; 8. First bevel gear; 9. Second pulley; 10. Transmission belt; 11. Second station; 12. Fixing plate; 13. Third rotating rod; 14. Second bevel gear; 15. Square sliding groove plate; 16. Sliding column; 17. Fork rod; 18. First slider; 19. Sliding rod; 20. Bag-covering rod; 21. Sliding groove; 22. Second slider; 23. Negative pressure fan; 24. Negative pressure chamber; 25. Suction hole; 26. Drop plate; 27. Spiral feeder. Detailed Implementation

[0013] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0014] Example 1 A dual-station alternating edible mushroom bagging device, see [link / reference] Figures 1 to 3 The design includes a first station 1, with a feed hopper 2 fixedly connected to the upper end of the first station 1. A discharge sleeve 3 is fixedly connected to the side wall of the feed hopper 2 and communicates with the feed hopper 2. A first rotating rod 4 is rotatably connected to the inner wall of the feed hopper 2. The other end of the first rotating rod 4 passes through the inner wall of the feed hopper 2 and extends outward. A first pulley 5 is fixedly connected to the other end of the feed hopper 2. A motor 6 is provided on the right side of the first station 1. A second rotating rod 7 is fixedly connected to the output end of the motor 6. A first bevel gear 8 is fixedly connected to the other end of the second rotating rod 7. A second pulley 9 is fixedly connected to the surface of the second rotating rod 7. The same transmission belt 10 is fitted on the surface of the second pulley 9 and the surface of the first pulley 5. A second station 11 is provided on the left side of the first station 1. A retaining plate 12 is fixedly connected to the inner wall of the second station 11 and is rotatably connected to the surface of the second rotating rod 7.

[0015] The inner wall of the second station 11 is rotatably connected to a third rotating rod 13. A second bevel gear 14 is fixedly connected to the surface of the third rotating rod 13. The surface of the first bevel gear 8 meshes with the surface of the second bevel gear 14. A square sliding plate 15 is rotatably connected to the surface of the third rotating rod 13. The square sliding plate 15 is located above the second bevel gear 14. The upper end of the third rotating rod 13 passes through the upper surface of the square sliding plate 15 and extends upward. The bevel gear transmission structure ensures the power synchronization of the first station 1 and the second station 11, thereby improving the transmission efficiency of the device.

[0016] A sliding column 16 is slidably connected to the inner wall of the square sliding plate 15. A fork 17 is slidably connected to the surface of the sliding column 16. The other end of the fork 17 is fixedly connected to the upper end of the third rotating rod 13. A first slider 18 is rotatably connected to the upper end of the sliding column 16. A sliding rod 19 is fixedly connected to the inner wall of the first slider 18. Two symmetrically arranged bagging rods 20 are fixedly connected to the right side of the sliding rod 19. A negative pressure chamber 24 is located between the two bagging rods 20. Multiple symmetrically arranged air suction holes 25 are opened on the inner wall of the negative pressure chamber 24. The square sliding plate 15 and the fork 17 mechanism realize the smooth reciprocating motion of the bagging rods 20, and the design of the air suction holes 25 ensures the accurate positioning of the mushroom bag.

[0017] The side wall of the second station 11 is provided with a groove 21. The inner wall of the groove 21 is slidably connected to the second slider 22. The left side of the slide rod 19 passes through the side wall of the second slider 22 and extends to the left. The side wall of the slide rod 19 is slidably connected to the inner wall of the second slider 22. The slide rod 19 is restricted from shaking by the cooperation of the groove 21 and the second slider 22, thus reducing the bagging error.

[0018] A negative pressure fan 23 is fixedly connected to the inner wall of the second work station 11. The air inlet of the negative pressure fan 23 is fixedly connected to the side wall of the negative pressure chamber 24. The negative pressure chamber 24 is located on the right side of the second work station 11. Through the coordinated action of the negative pressure fan 23 and the air inlet 25, the mushroom bag is opened, which facilitates the transfer of the bagging rod 20.

[0019] A material discharge plate 26 is fixedly connected to the left side of the first station 1. The material discharge plate 26 is located below the discharge sleeve 3. A spiral feeding plate 27 is fixedly connected to the surface of the first rotating rod 4. The surface of the spiral feeding plate 27 is slidably connected to the inner wall of the discharge sleeve 3. The spiral feeding plate 27 achieves uniform and quantitative feeding, avoiding material blockage or spillage. The material discharge plate 26 ensures the smooth sliding of edible fungi after bagging.

[0020] During operation, the mushroom bag is placed on the air intake 25 of the negative pressure chamber 24, and the motor 6 starts working. The motor 6 drives the first rotating rod 4 to rotate through the transmission belt 10. The spiral feeding plate 27 on the first rotating rod 4 begins to feed the material from the feed hopper 2 to the discharge sleeve 3. At the same time, the output end of the motor 6 drives the second bevel gear 14 to rotate through the first bevel gear 8, which in turn drives the third rotating rod 13 to rotate. The fork 17 fixedly connected to the third rotating rod 13 drives the sliding column 16 to slide in the square sliding groove plate 15, and rotates in conjunction with the sliding column 16. A sliding rod 19 is fixedly connected to the inner wall of the first slider 18. Under the constraint of the square sliding plate 15, the sliding groove 21 and the second slider 22, the sliding rod 19 makes a square circular motion along the inner wall of the square sliding plate 15. At this time, the two bagging rods 20 fixedly connected to the other end of the sliding rod 19 transfer the mushroom bag opened by the air hole 25 from the second station 11 to the first station 1, realizing automatic bagging and filling. Finally, after the mushroom material comes out of the discharge sleeve 3 and is bagged, it falls to the discharge plate 26 by gravity and slides out from the discharge plate 26.

[0021] Finally, it should be noted that the above are merely preferred embodiments of this utility model and are not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A dual-station alternating edible fungus bagging device, comprising a first station (1), characterized in that: A feeding hopper (2) is fixedly connected to the upper end of the first station (1). A discharge sleeve (3) is fixedly connected to the side wall of the feeding hopper (2). The discharge sleeve (3) is connected to the feeding hopper (2). A first rotating rod (4) is rotatably connected to the inner wall of the feeding hopper (2). The other end of the first rotating rod (4) passes through the inner wall of the feeding hopper (2) and extends outward. A first pulley (5) is fixedly connected to the other end of the feeding hopper (2). A motor (6) is provided on the right side of the first station (1). The output end of the motor (6) is fixed. A second rotating rod (7) is connected to the first rotating rod (7), and a first bevel gear (8) is fixedly connected to the other end of the second rotating rod (7). A second pulley (9) is fixedly connected to the surface of the second rotating rod (7). The surface of the second pulley (9) and the surface of the first pulley (5) are fitted with the same transmission belt (10). A second station (11) is provided on the left side of the first station (1). A retaining plate (12) is fixedly connected to the inner wall of the second station (11). The inner wall of the retaining plate (12) is rotatably connected to the surface of the second rotating rod (7).

2. The dual-station alternating edible fungus bagging equipment as described in claim 1, characterized in that: The inner wall of the second work station (11) is rotatably connected to a third rotating rod (13). The surface of the third rotating rod (13) is fixedly connected to a second bevel gear (14). The surface of the first bevel gear (8) meshes with the surface of the second bevel gear (14). The surface of the third rotating rod (13) is rotatably connected to a square sliding plate (15). The square sliding plate (15) is located above the second bevel gear (14). The upper end of the third rotating rod (13) penetrates the upper surface of the square sliding plate (15) and extends upward.

3. The dual-station alternating edible fungus bagging equipment as described in claim 2, characterized in that: The inner wall of the square sliding plate (15) is slidably connected to a sliding column (16), and the surface of the sliding column (16) is slidably connected to a fork rod (17). The other end of the fork rod (17) is fixedly connected to the upper end of the third rotating rod (13). The upper end of the sliding column (16) is rotatably connected to a first slider (18). The inner wall of the first slider (18) is fixedly connected to a sliding rod (19). The right side of the sliding rod (19) is fixedly connected to two symmetrically arranged bagging rods (20). There is a negative pressure chamber (24) between the two bagging rods (20). The inner wall of the negative pressure chamber (24) is provided with a plurality of symmetrically arranged air intake holes (25).

4. The dual-station alternating edible fungus bagging equipment as described in claim 3, characterized in that: The second work station (11) has a sliding groove (21) on its side wall. The inner wall of the sliding groove (21) is slidably connected to a second slider (22). The left side of the sliding rod (19) passes through the side wall of the second slider (22) and extends to the left. The side wall of the sliding rod (19) is slidably connected to the inner wall of the second slider (22).

5. The dual-station alternating edible fungus bagging equipment as described in claim 1, characterized in that: A negative pressure fan (23) is fixedly connected to the inner wall of the second work station (11). The air inlet of the negative pressure fan (23) is fixedly connected to the side wall of the negative pressure chamber (24). The negative pressure chamber (24) is located on the right side of the second work station (11).

6. The dual-station alternating edible fungus bagging equipment as described in claim 1, characterized in that: A material drop plate (26) is fixedly connected to the left side of the first station (1). The material drop plate (26) is located below the discharge sleeve (3). A spiral feeding plate (27) is fixedly connected to the surface of the first rotating rod (4). The surface of the spiral feeding plate (27) is slidably connected to the inner wall of the discharge sleeve (3).

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