A double-cutter high-speed forming machine

Abstract

The utility model discloses a double cutter disc high -speed forming machine belongs to food processing machinery technical field, the forming machine includes stuffing machine body, adopts two stuffing die head subassembly of symmetrical setting, and the stuffing material feeding mechanism is communicated with two die heads simultaneously through first three -way joint, and two face fabric feeding mechanism symmetrical setting is in stuffing material feeding mechanism both sides and is communicated with corresponding die head respectively, and the independent auxiliary stuffing stuffing material feeding mechanism is added, and the auxiliary stuffing is transported to two die heads through second three -way joint, realizes double stuffing material injection, and the independent cutter disc subassembly is equipped below each die head discharge port, and the belt material receiving feeding mechanism below it is the whole type structure, and the material receiving feeding belt on it can be transversely adjusted position, ensures accurate acceptance different size's stuffing food, the utility model discloses realized double station synchronous production, supports main auxiliary double stuffing material combination, and the production efficiency and product diversity have been improved greatly.

Description

Technical Field

[0001] This utility model relates to the field of food processing machinery and equipment technology, specifically to a double-blade high-speed forming machine for producing filled pasta foods such as dumplings, buns, glutinous rice balls, and pies. Background Technology

[0002] Existing stuffed food forming machines are mostly single-mold head, single-blade disc structures, producing only one product per forming cycle, resulting in limited production efficiency and failing to meet the demands of large-scale industrial production. Furthermore, traditional single-mold head equipment typically only allows for the injection of one type of filling, hindering diverse filling combinations and limiting product innovation. In the material receiving and feeding stages, traditional fixed belt conveyors are difficult to adjust flexibly to accommodate products of different sizes, or require cumbersome mechanical adjustments when switching product specifications, impacting the flexibility and efficiency of the production line.

[0003] Therefore, there is an urgent need to develop a high-speed molding equipment that can simultaneously perform dual-station production, support multiple filling combinations, and has a feeding mechanism that can be quickly and flexibly adjusted. Utility Model Content

[0004] The purpose of this invention is to overcome the above-mentioned deficiencies in the existing technology and provide a high-speed forming machine with a double-blade disc that has high production efficiency, supports double filling injection, and provides flexible and precise material feeding.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: a double-blade high-speed forming machine, including a filling machine body, the filling machine body including a filling feeding mechanism, a fabric feeding mechanism, a filling die assembly, a blade assembly and a belt feeding mechanism, the filling feeding mechanism and the fabric feeding mechanism being connected to the inlet of the filling die assembly, the blade assembly being arranged below the outlet of the filling die assembly, and the belt feeding mechanism being arranged below the blade assembly.

[0006] The two filling die head assemblies are symmetrically arranged on the body of the filling machine, forming a dual-station forming structure; The outlet of the filling feeding mechanism is connected to the upper filling inlets of the two filling mold head assemblies through the first tee connector, so as to supply the main filling synchronously. The two fabric feeding mechanisms are symmetrically arranged on both sides of the filling feeding mechanism, and the outlet of each fabric feeding mechanism is connected to the dough inlet on the side of the corresponding filling mold assembly. A filling feeding mechanism is independently provided on one side of the filling machine body. The outlet of the filling feeding mechanism is connected to one of the interfaces of the second three-way connector through a filling pipe. The other two interfaces of the second three-way connector are respectively connected to the filling inlets on the sides of the two filling mold head assemblies through pipes for injecting filling. Each of the filling mold head components has an independent cutter head component located below its discharge port; The belt feeding mechanism corresponding to the two workstations is an integral mechanism. The two feeding belts on the integral belt feeding mechanism can be independently adjusted in lateral position according to the different sizes of stuffed food being processed, ensuring that the center of each feeding belt can be accurately aligned with the discharge port of the corresponding cutter head assembly above.

[0007] Furthermore, the specific structure of the belt feeding mechanism includes: The support plate has a U-shaped plate structure. It is installed by a vertically set sliding groove and a sliding rod fixed on the frame of the molding machine. It can move up and down along the sliding rod. The servo motor is fixedly mounted on one side of the outer wall of the support plate; The rotating shaft extends laterally through the U-shaped opening area of ​​the support plate, with both ends movably supported on the side plates of the support plate via bearings, and one end connected to the power output shaft of the servo motor. The belt-driven rollers are fixedly sleeved on the rotating shaft located in the U-shaped opening of the support plate. The two belt-driven rollers are spaced apart along the axial direction of the rotating shaft and are used to drive the two material feeding belts respectively. A flat belt frame is horizontally movable on a support plate via a lateral position adjustment mechanism and is located above the corresponding belt drive roller. Two flat belt frames are provided, each corresponding to one of the two workstations. The material receiving and feeding belt is laid on the upper working surface of the corresponding flat belt frame, and passes around the corresponding belt drive roller and the tensioning pulley set on the lower side of the flat belt frame to form a closed-loop transmission.

[0008] Furthermore, the lateral position adjustment mechanism includes: two lateral position adjustment screws that laterally penetrate the mounting base in the middle of the flat belt frame. One end of each lateral position adjustment screw passes through the flat belt frame and is equipped with an adjustment handwheel. The other end passes through and extends to the side wall of the support plate through a threaded connection and is locked and fixed by an adjustment nut. By rotating the adjustment handwheel, the flat belt frame and the material receiving and feeding belt on it can be driven to move laterally on the support plate. After adjustment, the position is fixed by locking the adjustment nut.

[0009] Furthermore, the bottom of the support plate is connected to a linkage mechanism, which is driven by a power mechanism mounted on the molding machine to drive the entire belt feeding mechanism to move precisely up and down along the slide bar, thereby achieving buffered feeding and stable conveying.

[0010] Furthermore, a protective cover is provided on the lower side of the support plate to provide safety protection and shielding for the belt drive rollers, tension pulleys, and the lower transmission area of ​​the belt.

[0011] Furthermore, the lower end of the protective cover is provided with a through hole for avoiding the swing trajectory of the linkage mechanism.

[0012] Compared with existing technologies, this invention offers the following advantages: It employs a symmetrical dual-mold head and dual-blade disc design, enabling the equipment to simultaneously produce two products in a single work cycle, theoretically doubling production efficiency compared to single-station equipment. Through independent main and auxiliary filling supply systems and a three-way diversion design, two different fillings can be incorporated into the same product, greatly enriching product variety and flavors, and meeting market demands for innovative products. This invention utilizes a servo motor-driven integrated belt receiving and feeding mechanism, coupled with an independently adjustable belt design, enabling rapid and precise alignment of the receiving belt center with the material drop point of products of different sizes. This ensures product integrity and conveying stability after molding, reducing adjustment time and product loss. The overall layout of this invention is reasonable, with a compact dual-station structure. While increasing production capacity, it does not significantly increase equipment size; all mechanisms operate in a coordinated manner, ensuring stable and reliable operation. Attached Figure Description

[0013] The present invention will be further described below with reference to the accompanying drawings.

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a front view structural diagram of the present invention.

[0016] Figure 3 This is a three-dimensional structural diagram of the belt receiving and feeding mechanism in this utility model.

[0017] Figure 4 This is a three-dimensional structural diagram of the hidden protective cover of the belt receiving and feeding mechanism in this utility model.

[0018] Figure 5 This is a three-dimensional structural diagram of the hidden protective cover and the material receiving and feeding belt of the belt receiving and feeding mechanism in this utility model.

[0019] In the diagram: 1 is the body of the filling machine, 2 is the filling feeding mechanism, 3 is the dough feeding mechanism, 4 is the filling die head assembly, 5 is the cutter head assembly, 6 is the belt receiving and feeding mechanism, 61 is the support plate, 62 is the servo motor, 63 is the rotating shaft, 64 is the belt drive roller, 65 is the flat belt frame, 66 is the receiving and feeding belt, 67 is the lateral position adjusting screw, 68 is the adjusting handwheel, 69 is the adjusting nut, 610 is the slide groove, 611 is the slide rod, 612 is the connecting rod mechanism, 613 is the protective cover, 7 is the first T-connector, 8 is the auxiliary filling feeding mechanism, 9 is the filling tube, and 10 is the second T-connector. Detailed Implementation

[0020] The present invention will be further described below with reference to specific embodiments.

[0021] like Figures 1-5 As shown, this utility model discloses a high-speed forming machine with a double-blade disc, including a filling machine body 1. The filling machine body 1 integrates a filling feeding mechanism 2, a dough feeding mechanism 3, a filling die head assembly 4, a blade disc assembly 5, and a belt feeding mechanism 6. Its core improvement lies in the adoption of a symmetrically arranged double filling die head assembly 4 structure. A single main filling feeding mechanism 2 simultaneously feeds filling to both die heads via a three-way connector 7. An independent auxiliary filling feeding mechanism 8 is added, injecting a second type of filling into both die heads via another three-way connector 10, thereby enabling the production of double-filling products. Each die head is equipped with an independent blade disc assembly 5 for cutting, while the belt feeding mechanism 6 below is designed as a single unit, but its two feeding belts 66 can be independently adjusted laterally to ensure precise handling of products of different sizes.

[0022] This utility model discloses a high-speed forming machine with a double-blade disc, employing a dual-station parallel operation mode. The filling feeding mechanism 2 evenly distributes the main filling through the first three-way connector 7 into two symmetrically arranged filling die head assemblies 4. Simultaneously, independent dough feeding mechanisms 3 on both sides respectively feed dough to the corresponding die heads. An independent auxiliary filling feeding mechanism 8 injects auxiliary fillings, such as granular fillings or sauces, into the two die heads through the filling pipe 9 and the second three-way connector 10, forming a blank with a composite filling together with the main filling and dough.

[0023] After the double-filling dough is extruded from the die head, it is cut into individual products of predetermined length and shape by the high-speed rotating independent cutter heads 5 below. As the products fall, they are caught by the integrated belt-mounted feeding mechanism 6 below. This mechanism is driven by a servo motor 62 and operates smoothly. By rotating the adjusting handwheel 68 corresponding to each workstation, the lateral position adjusting screw 67 can be moved, thereby driving the flat belt frame 65 and the feeding belt 66 to move precisely laterally, ensuring that the belt center is always aligned with the falling product. The entire belt mechanism can perform up-and-down buffering movements guided by the slide rod 611 via the linkage mechanism 612, achieving flexibility and material reception. The protective cover 613 effectively protects the transmission components below.

[0024] This invention allows for the mixing of various fillings with the dough to form a more complex filling, thus meeting the market's demand for diversified products.

[0025] The belt of the belt receiving and feeding mechanism 6 of this utility model is directly driven by a servo motor. In conjunction with the adjustable belt mechanism, the receiving and conveying process is smoother, faster and more accurate, which significantly improves the processing speed and product quality.

[0026] This utility model features dual-station synchronous operation, which greatly increases the output per unit time.

[0027] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A double-blade high-speed forming machine, comprising a filling machine body (1), wherein the filling machine body (1) comprises a filling feeding mechanism (2), a fabric feeding mechanism (3), a filling die assembly (4), a blade assembly (5), and a belt feeding mechanism (6), wherein the filling feeding mechanism (2) and the fabric feeding mechanism (3) are connected to the inlet of the filling die assembly (4), the blade assembly (5) is disposed below the outlet of the filling die assembly (4), and the belt feeding mechanism (6) is disposed below the blade assembly (5), characterized in that: The two filling die head assemblies (4) are symmetrically arranged on the body (1) of the filling machine to form a dual-station forming structure; The outlet of the filling feeding mechanism (2) is connected to the upper filling inlet of the two filling mold head assemblies (4) through the first three-way connector (7) to supply the main filling synchronously. The two fabric feeding mechanisms (3) are symmetrically arranged on both sides of the filling feeding mechanism (2), and the outlet of each fabric feeding mechanism (3) is connected to the dough inlet on the side of the corresponding filling mold assembly (4). A filling feeding mechanism (8) is independently provided on one side of the filling machine body (1). The outlet of the filling feeding mechanism (8) is connected to one of the interfaces of the second three-way connector (10) through the filling pipe (9). The other two interfaces of the second three-way connector (10) are respectively connected to the filling inlets on the side of the two filling mold head assemblies (4) through pipelines for injecting filling. Each of the filling mold head components (4) has an independent cutter head component (5) located below its discharge port. The belt feeding mechanism (6) corresponding to the two workstations is an integral mechanism. The two feeding belts (66) on the integral belt feeding mechanism (6) can be independently adjusted in lateral position according to the different sizes of stuffed food being processed, so as to ensure that the center of each feeding belt (66) can be accurately aligned with the discharge port of the corresponding cutter head assembly (5) above.

2. A dual-toolhead high-speed forming machine according to claim 1, wherein The specific structure of the belt receiving and feeding mechanism (6) includes: The support plate (61) has a U-shaped plate structure. It is installed by a vertically arranged slide groove (610) and a slide rod (611) fixed on the frame of the molding machine. It can move up and down along the slide rod (611). The servo motor (62) is fixedly mounted on one side of the outer wall of the support plate (61); The rotating shaft (63) passes through the U-shaped opening area of ​​the support plate (61) laterally, and its two ends are movably supported on the side plate of the support plate (61) by bearings. One end is connected to the power output shaft of the servo motor (62). The belt-driven roller (64) is fixedly sleeved on the rotating shaft (63) located in the U-shaped opening of the support plate (61). The two belt-driven rollers (64) are spaced apart along the axial direction of the rotating shaft (63) and are used to drive two material feeding belts respectively. The flat belt frame (65) is horizontally movable on the support plate (61) by a lateral position adjustment mechanism and is located above the corresponding belt drive roller (64). There are two flat belt frames (65), which correspond to two workstations respectively. The receiving and feeding belt (66) is laid on the upper working surface of the corresponding flat belt frame (65) and passes around the corresponding belt drive roller (64) and the tensioning pulley set on the lower side of the flat belt frame (65) to form a closed-loop transmission.

3. A dual-toolhead high-speed forming machine according to claim 2, wherein The lateral position adjustment mechanism includes two lateral position adjustment screws (67) that pass through the middle mounting base of the flat belt frame (65). One end of the lateral position adjustment screw (67) passes through the flat belt frame (65) and is provided with an adjustment handwheel (68). The other end passes through and extends to the side wall of the support plate (61) through a threaded engagement and is locked and fixed by an adjustment nut (69). By rotating the adjustment handwheel (68), the flat belt frame (65) and the material receiving and feeding belt (66) on it can be driven to move laterally on the support plate (61). After the adjustment is completed, the position is fixed by locking the adjustment nut (69).

4. A dual-toolhead high-speed forming machine according to claim 3, wherein The bottom of the support plate (61) is connected to a linkage mechanism (612), which is driven by a power mechanism set on the molding machine to drive the entire belt receiving and feeding mechanism (6) to move precisely up and down along the slide bar (611) to achieve buffer receiving and stable conveying.

5. A dual-toolhead high-speed forming machine according to claim 4, wherein The support plate (61) is provided with a protective cover (613) on the lower side, which is used to provide safety protection and shielding for the belt drive roller (64), the tension pulley and the lower transmission area of ​​the belt.

6. A dual-toolhead high-speed forming machine according to claim 5, wherein The lower end of the protective cover (613) is provided with a through hole for avoiding the swing trajectory of the linkage mechanism (612).

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