Intelligent sterilization module for rice noodle production line
Patent Information
- Application Number
- CN202522337673.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-04
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-11-04
AI Technical Summary
[0003]现有技术中,传统米线生产线的杀菌装置采用固定方式安装消毒灯,消毒灯在工作过程中位置保持不变,这种安装方式消毒灯的照射区域相对固定,对输送带上不同位置的产品覆盖范围有限,另外,传统固定安装方式在对消毒灯进行更换或清洁时,往往需要拆卸多个紧固件,操作步骤较为繁琐
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: by setting a reciprocating moving structure composed of a motor, connecting rod, reciprocating roller and slider, the disinfection lamp is driven to make reciprocating linear motion above the conveyor belt, which effectively expands the ultraviolet irradiation range and improves the uniformity and coverage of sterilization. At the same time, by setting a quick-release component on the slider, the screw rod and turntable are driven by a knob to control the separation and locking of the limit block and the disinfection lamp slot, tool-free quick disassembly and assembly of the disinfection lamp is realized, which improves maintenance efficiency and the continuity of equipment operation.
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Figure CN224761229U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of food processing equipment technology, specifically relating to an intelligent disinfection and sterilization module for rice noodle production lines. Background Technology
[0002] In automated food production, fresh noodle products such as rice noodles typically require sterilization before packaging. One common sterilization method involves installing ultraviolet (UV) lamps above the conveyor belt to sterilize the product surface through radiation. This type of device generally consists of a conveyor structure, a fixed support, and the UV lamps. The UV lamps are mechanically connected to a fixed position above the conveyor belt. A power unit drives the conveyor, causing the product to move through the sterilization area. Routine maintenance requires cleaning or replacing the UV lamps, which is accomplished by disassembling and reassembling the connecting parts.
[0003] In the existing technology, the sterilization device of the traditional rice noodle production line uses a fixed installation method for the disinfection lamp. The position of the disinfection lamp remains unchanged during operation. With this installation method, the irradiation area of the disinfection lamp is relatively fixed, and the coverage of products at different positions on the conveyor belt is limited. In addition, when replacing or cleaning the disinfection lamp, the traditional fixed installation method often requires disassembling multiple fasteners, which is a relatively cumbersome operation. Utility Model Content
[0004] The purpose of this invention is to provide an intelligent disinfection and sterilization module for rice noodle production lines, aiming to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: The intelligent disinfection and sterilization module for rice noodle production lines includes... The conveyor belt body includes a fixing plate fixedly installed on both sides of the outer surface of the conveyor belt body, a slide rail fixedly connected to the fixing plate, and a disinfection lamp disposed above the conveyor belt body; The drive mechanism includes a motor adapted to be installed on the outer surface of the fixed plate, a connecting rod fixedly connected to the output end of the motor via a coupling, a reciprocating roller fixedly connected to the connecting rod, a slider that slides in cooperation with the outer surface of the reciprocating roller, and a quick-release assembly for disassembling the disinfection lamp. The quick-release assembly includes a knob disposed on the outer surface of the slider, a threaded rod fixedly connected to the knob, a fixed plate fixedly mounted on the outer surface of the slider, and a turntable fixedly connected to the end of the threaded rod.
[0006] As a preferred embodiment of this utility model, the quick-release assembly further includes an arc-shaped guide groove formed on the outer surface of the turntable, a positioning pin that slides with the inner surface of the arc-shaped guide groove, and a limiting block that is fixedly connected to the positioning pin.
[0007] In a preferred embodiment of this utility model, the output end of the connecting rod passes through the fixed plate and is fixedly connected to the reciprocating roller, and a bearing for rotation is provided at the point where the connecting rod passes through the fixed plate.
[0008] As a preferred embodiment of this utility model, one end of the reciprocating roller is fixedly connected to the connecting rod, and the other end is rotatably connected to the fixed plate, and a bearing is provided at the connection point to cooperate with the rotation of the two.
[0009] In a preferred embodiment of this utility model, the outer surface of the reciprocating roller is in sliding engagement with the inner surface of the slider, and the inner surface of the slider is in sliding engagement with the outer surface of the slide rail.
[0010] In a preferred embodiment of this utility model, the threaded rod is threadedly connected to the slider, and the inner surface of the slider is provided with a threaded hole for use with the threaded rod.
[0011] As a preferred embodiment of this utility model, the fixed disk has limiting grooves on both sides of its surface that cooperate with the limiting block, and the inner surface of the limiting grooves slides in cooperation with the outer surface of the limiting block.
[0012] In a preferred embodiment of this utility model, the inner surface of the arc-shaped guide groove slides in conjunction with the outer surface of the positioning pin, the limiting block is snapped into the disinfection lamp, and the outer surface of the disinfection lamp is provided with a slot for use with the limiting block.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: by setting a reciprocating moving structure composed of a motor, connecting rod, reciprocating roller and slider, the disinfection lamp is driven to make reciprocating linear motion above the conveyor belt, which effectively expands the ultraviolet irradiation range and improves the uniformity and coverage of sterilization. At the same time, by setting a quick-release component on the slider, the screw rod and turntable are driven by a knob to control the separation and locking of the limit block and the disinfection lamp slot, tool-free quick disassembly and assembly of the disinfection lamp is realized, which improves maintenance efficiency and the continuity of equipment operation. Attached Figure Description
[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the overall structure of the drive mechanism of this utility model; Figure 3 This utility model Figure 2 Enlarged view of point A in the middle; Figure 4 This is a schematic diagram of the slider connection structure of this utility model; Figure 5 This is a schematic diagram of the structure of the disinfection lamp of this utility model. Figure 6 This is a partial structural diagram of the quick-release component of this utility model; Figure 7 This is a schematic diagram of the structure of the fixed disk connection of this utility model.
[0015] In the diagram: 100, conveyor belt body; 101, fixing plate; 102, slide rail; 103, disinfection lamp; 200, drive mechanism; 201, motor; 202, connecting rod; 203, reciprocating roller; 204, slider; 205, quick-release assembly; 205a, knob; 205b, threaded rod; 205c, fixing plate; 205d, turntable; 205e, arc-shaped guide groove; 205f, positioning pin; 205g, limit block. Detailed Implementation
[0016] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0017] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0018] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments. Example
[0019] Reference Figures 1-6 This embodiment of the present invention provides an intelligent disinfection and sterilization module for a rice noodle production line, comprising: The conveyor belt body 100 includes a fixing plate 101 fixedly installed on both sides of the outer surface of the conveyor belt body 100, a slide rail 102 fixedly connected to the fixing plate 101, and a disinfection lamp 103 disposed above the conveyor belt body 100. The drive mechanism 200 includes a motor 201 adapted to be installed on the outer surface of the fixed plate 101, a connecting rod 202 fixedly connected to the output end of the motor 201 via a coupling, a reciprocating roller 203 fixedly connected to the connecting rod 202, a slider 204 that slides in cooperation with the outer surface of the reciprocating roller 203, and a quick-release assembly 205 for disassembling the disinfection lamp 103. The quick-release assembly 205 includes a knob 205a disposed on the outer surface of the slider 204, a threaded rod 205b fixedly connected to the knob 205a, a fixed plate 205c fixedly installed on the outer surface of the slider 204, and a turntable 205d fixedly connected to the end of the threaded rod 205b.
[0020] When the motor 201 is running, its output end drives the connecting rod 202 to rotate through the coupling. The connecting rod 202 further drives the reciprocating roller 203 to rotate synchronously. During the rotation, the reciprocating roller 203 pushes the slider 204 to make reciprocating linear motion along the axial direction through the sliding engagement between its outer surface and the slider 204. At the same time, the inner surface of the slider 204 slides in engagement with the slide rail 102. The slide rail 102 guides and limits the motion trajectory of the slider 204, effectively preventing deviation or shaking, and ensuring that the slider 204 maintains stable linear motion during operation.
[0021] Specifically, the quick-release assembly 205 also includes an arc-shaped guide groove 205e formed on the outer surface of the turntable 205d, a positioning pin 205f that slides with the inner surface of the arc-shaped guide groove 205e, and a limiting block 205g that is fixedly connected to the positioning pin 205f.
[0022] When the disinfection lamp 103 needs to be disassembled, replaced, or maintained, the knob 205a is rotated. The knob 205a drives the threaded rod 205b, which is fixedly connected to it, to rotate synchronously. The threaded rod 205b further drives the turntable 205d to rotate. The outer surface of the turntable 205d is provided with an arc-shaped guide groove 205e, which slides in cooperation with the inner surface of the positioning pin 205f. During the rotation of the turntable 205d, the arc-shaped guide groove 205e pushes the positioning pin 205f to move radially, thereby causing the limiting block 205g, which is fixedly connected to it, to disengage from the slot on the outer surface of the disinfection lamp 103, releasing the jamming state, thus realizing the quick disassembly of the disinfection lamp 103.
[0023] Furthermore, the output end of the connecting rod 202 passes through the fixed plate 101 and is fixedly connected to the reciprocating roller 203. A bearing for rotation is provided at the point where the connecting rod 202 passes through the fixed plate 101.
[0024] Furthermore, one end of the reciprocating roller 203 is fixedly connected to the connecting rod 202, and the other end is rotatably connected to the fixed plate 101, with a bearing provided at the connection point to cooperate with the rotation of the two.
[0025] Furthermore, the outer surface of the reciprocating roller 203 slides with the inner surface of the slider 204, and the inner surface of the slider 204 slides with the outer surface of the slide rail 102.
[0026] Preferably, the threaded rod 205b is threadedly connected to the slider 204, and the inner surface of the slider 204 is provided with a threaded hole for use with the threaded rod 205b.
[0027] It should be noted that the fixed plate 205c has limiting grooves on both sides of its surface for use with the limiting block 205g, and the inner surface of the limiting groove slides with the outer surface of the limiting block 205g.
[0028] It should be noted that the inner surface of the arc-shaped guide groove 205e slides in conjunction with the outer surface of the positioning pin 205f, the limiting block 205g is snapped into the disinfection lamp 103, and the outer surface of the disinfection lamp 103 is provided with a slot for use with the limiting block 205g.
[0029] In use, the module is first integrated into the workstation after the automatic packaging or conveying process of rice noodles. When the rice noodle product enters the disinfection area along with the conveyor belt body 100, the motor 201 is started. Its output end drives the connecting rod 202 to rotate through the coupling. The connecting rod 202 further drives the reciprocating roller 203, which is fixedly connected to it, to rotate synchronously. One end of the reciprocating roller 203 is rotatably connected to the fixed plate 101 through a bearing to ensure smooth and jam-free rotation. The other end is rigidly connected to the connecting rod 202 to form a stable transmission structure. During the rotation of the reciprocating roller 203, its outer surface is in contact with the sliding surface. The inner surface of block 204 slides, pushing slider 204 to reciprocate linearly along the axial direction. Simultaneously, the inner surface of slider 204 also slides with slide rail 102 fixed to the fixed plate 101. Slide rail 102 precisely guides and limits the movement trajectory of slider 204, effectively preventing deviation, shaking, or tilting during operation. This ensures that slider 204 drives the disinfection lamp 103 installed above it to achieve stable, uniform, and full-coverage reciprocating ultraviolet sterilization, improving sterilization uniformity, eliminating the irradiation dead angle problem existing in traditional fixed lamps, and enhancing... To ensure sterilization efficiency and food safety, when the disinfection lamp 103 needs to be replaced, cleaned, or maintained, the operator does not need to use any tools. They simply need to manually rotate the knob 205a located on the outer surface of the slider 204. The knob 205a drives the threaded rod 205b, which is fixedly connected to it, to rotate synchronously. Since the threaded rod 205b is threadedly connected to the threaded hole inside the slider 204, its rotational motion is converted into axial linear movement, which in turn drives the fixed plate 205c at the end and the integrated turntable 205d to move together. The outer surface of the turntable 205d has an arc-shaped... The guide groove 205e, an arc-shaped groove, slides against the inner surface of the positioning pin 205f. As the turntable 205d advances or retracts axially, the arc-shaped guide groove 205e pushes the positioning pin 205f to move radially, thereby causing the limiting block 205g, which is fixedly connected to it, to disengage from the slot on the outer surface of the disinfection lamp 103, releasing the locking state and allowing the disinfection lamp 103 to be easily removed, achieving quick disassembly. During installation, the operation is reversed; the limiting block 205g automatically resets and locks under the guidance of the arc-shaped guide groove 205e, completing the quick installation of the disinfection lamp 103. In summary, by setting up a reciprocating moving structure consisting of a motor 201, a connecting rod 202, a reciprocating roller 203, and a slider 204, the disinfection lamp 103 is driven to make reciprocating linear motion above the conveyor belt, which effectively expands the ultraviolet irradiation range and improves the uniformity and coverage of sterilization. At the same time, by setting a quick-release component 205 on the slider 204, and using the knob 205a to drive the threaded rod 205b and the turntable 205d in linkage, the separation and locking of the limit block 205g and the slot of the disinfection lamp 103 are controlled, realizing tool-free quick disassembly and assembly of the disinfection lamp, improving maintenance efficiency and the continuity of equipment operation.
[0030] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.
[0031] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.
[0032] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.
[0033] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. The intelligent sterilization and disinfection module of a rice noodle production line, characterized in that: include, The conveyor belt body (100) includes a fixing plate (101) fixedly installed on both sides of the outer surface of the conveyor belt body (100), a slide rail (102) fixedly connected to the fixing plate (101), and a disinfection lamp (103) disposed above the conveyor belt body (100). The drive mechanism (200) includes a motor (201) adapted to be installed on the outer surface of the fixed plate (101), a connecting rod (202) fixedly connected to the output end of the motor (201) via a coupling, a reciprocating roller (203) fixedly connected to the connecting rod (202), a slider (204) slidably engaged with the outer surface of the reciprocating roller (203), and a quick-release assembly (205) for disassembling the disinfection lamp (103). The quick-release assembly (205) includes a knob (205a) disposed on the outer surface of the slider (204), a threaded rod (205b) fixedly connected to the knob (205a), a fixed plate (205c) fixedly installed on the outer surface of the slider (204), and a turntable (205d) fixedly connected to the end of the threaded rod (205b).
2. The intelligent sterilization and disinfection module for rice noodle production line according to claim 1, characterized in that: The quick-release assembly (205) further includes an arc-shaped guide groove (205e) formed on the outer surface of the turntable (205d), a positioning pin (205f) that slides with the inner surface of the arc-shaped guide groove (205e), and a limiting block (205g) that is fixedly connected to the positioning pin (205f).
3. The intelligent sterilization and disinfection module for rice noodle production line according to claim 2, characterized in that: The output end of the connecting rod (202) passes through the fixed plate (101) and is fixedly connected to the reciprocating roller (203). A bearing for rotation is provided at the point where the connecting rod (202) passes through the fixed plate (101).
4. The intelligent sterilization and disinfection module for rice noodle production line according to claim 3, characterized in that: One end of the reciprocating roller (203) is fixedly connected to the connecting rod (202), and the other end is rotatably connected to the fixed plate (101), and a bearing is provided at the connection point to cooperate with the rotation of the two.
5. The intelligent sterilization and disinfection module for rice noodle production line according to claim 4, characterized in that: The outer surface of the reciprocating roller (203) slides in contact with the inner surface of the slider (204), and the inner surface of the slider (204) slides in contact with the outer surface of the slide rail (102).
6. The intelligent sterilization and disinfection module for rice noodle production line according to claim 5, characterized in that: The threaded rod (205b) is threadedly connected to the slider (204), and the inner surface of the slider (204) is provided with a threaded hole for use with the threaded rod (205b).
7. The intelligent sterilization and disinfection module for rice noodle production line according to claim 6, characterized in that: The fixed plate (205c) has limiting grooves on both sides of its surface that are used in conjunction with the limiting block (205g). The inner surface of the limiting grooves slides in conjunction with the outer surface of the limiting block (205g).
8. The intelligent sterilization and disinfection module for rice noodle production line according to claim 7, characterized in that: The inner surface of the arc-shaped guide groove (205e) slides in conjunction with the outer surface of the positioning pin (205f), the limiting block (205g) is snapped into the disinfection lamp (103), and the outer surface of the disinfection lamp (103) is provided with a slot for use with the limiting block (205g).