Tea processing four-station cake press
Patent Information
- Application Number
- CN202522252350.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-24
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-24
AI Technical Summary
[0004]针对现有技术的不足,本实用新型提供了一种茶叶加工四工位压饼机,以解决上述背景技术中提到的传统的茶叶加工压饼机当需要压制不同形状的茶饼时都需要更换设备来对其进行压制,并且当需要压制不同形状的茶饼时也都需要进行停机来更换所压制的模具,因此这就导致了传统的茶叶压饼机在使用起来时适用性都较差,同时也会耽误茶叶压饼的生产产能的问题
[0016] 1. This four-station tea pressing machine removes the positioning bolts installed in the fixing holes, thus freeing the mounting blocks on the pressing blocks. Workers can then remove the mounting blocks from the mounting slots for replacement. After the pressing blocks are replaced, the positioning bolts in the positioning holes are removed, removing the bolts' restriction on the pressing mold. Workers can then pull the mold handle to remove the pressing mold from the slot for replacement. When replacing the pressing mold, the machine only needs to be stopped by closing the first and second hydraulic rods corresponding to the workstation slot requiring replacement. This effectively reduces the reduction in production capacity caused by mold replacement.
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Figure CN224761247U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tea cake pressing technology, specifically a four-station tea cake pressing machine. Background Technology
[0002] Pressed tea cakes are made from black tea, aged green tea, fermented tea, and other teas suitable for making raw tea, through typical processes such as piling, steaming, and pressing.
[0003] Traditional tea pressing machines require changing equipment to press tea cakes of different shapes, and also require stopping the machine to change the pressing molds when pressing different shapes of tea cakes. As a result, traditional tea pressing machines have poor applicability and also delay the production capacity of tea cakes. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a four-station tea cake pressing machine, which solves the problem mentioned in the background art that traditional tea cake pressing machines require changing equipment to press tea cakes of different shapes, and also require stopping the machine to change the pressing mold when pressing tea cakes of different shapes. Therefore, traditional tea cake pressing machines have poor applicability and also delay the production capacity of tea cake pressing.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a four-station tea pressing machine, comprising a main body, a mounting frame fixedly installed at the top of the main body, four workstation slots opened within the mounting frame, stabilizing rods fixedly installed on the inner walls of both sides of the four workstation slots, a control box disposed at the top of the mounting frame, four first hydraulic rods arranged in a linear array disposed at the top of the control box, the scaling ends of the four first hydraulic rods extending into the workstation slots, a fixing block fixedly installed at the output end of the first hydraulic rods, a fixing plate fixedly installed on the fixing block, four stabilizing holes arranged in a rectangular array disposed on the fixing plate, a mounting slot disposed on the fixing plate, a pressing block disposed on the fixing plate, a mounting block fixedly installed at the upper end of the pressing block, and fixing holes disposed on both the mounting block and the fixing block.
[0006] By adopting the above technical solution, the four workstation slots within the mounting frame allow the equipment to press four tea cakes simultaneously, significantly improving pressing efficiency. The control box mounted on the mounting frame controls the first and second hydraulic rods. Stabilizing rods installed within the workstation slots ensure stability as the first hydraulic rod lowers the fixed plate. This enhances the equipment's versatility by allowing operators to press tea cakes of different shapes. When changing the pressing mold, stopping the equipment simply requires closing the first and second hydraulic rods corresponding to the workstation slot requiring the change, thus minimizing the reduction in production capacity caused by mold replacement.
[0007] Preferably, the main body of the equipment has four slots arranged in a linear array, all four slots are located directly below the work station slot, and each of the four slots contains a pressing mold, with a mold handle fixedly installed on the outer end surface of the pressing mold.
[0008] By adopting the above technical solution, the mounting block on the pressing block is no longer restricted after the positioning bolt installed in the fixing hole is removed. Then, the operator can take the mounting block out of the mounting slot and replace it. After the pressing block is replaced, the operator removes the positioning bolt in the positioning hole, thereby removing the restriction of the positioning bolt on the pressing mold. Then, the operator can pull the mold handle to pull the pressing mold out of the slot for replacement.
[0009] Preferably, the pressing mold has a pressing groove, the bottom of the pressing groove has an ejection groove, the pressing groove has an ejection plate, and both the pressing mold and the main body of the equipment have positioning holes.
[0010] Using the above technical solution, the second hydraulic rod, which extends into the ejector slot after the pressing mold is confined in the slot, will drive the ejector plate to lift up, thereby removing the tea cakes pressed in the pressing mold. The positioning holes opened on the pressing mold and the main body of the equipment make it easy for the staff to position the pressing mold, so as to maintain stability when pressing the tea cakes.
[0011] Preferably, the main body of the equipment has four mounting boxes arranged in a linear array. Each of the four mounting boxes is provided with a second hydraulic rod. A protective block is fixedly installed at the top of each of the second hydraulic rods. Each of the four mounting boxes has a through groove at the top, and the through groove and the slot are connected to each other.
[0012] Using the above technical solution, the second hydraulic rods installed in the four mounting boxes can push out the tea cakes pressed in the four work station slots. Since the through slot and the slot are connected, the second hydraulic rod can pass through the through slot and the slot to push out the pressed tea cake through the ejection slot.
[0013] Preferably, the outer end surface of the mounting box is fitted with a hinged door, and the outer end surface of the door is fixedly fitted with a door handle.
[0014] With the above technical solution, the outer end surface of the mounting box is fitted with a door that rotates via a hinge. Therefore, the staff can open the door using the door handle, allowing them to better maintain and repair the second hydraulic rod inside.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. This four-station tea pressing machine removes the positioning bolts installed in the fixing holes, thus freeing the mounting blocks on the pressing blocks. Workers can then remove the mounting blocks from the mounting slots for replacement. After the pressing blocks are replaced, the positioning bolts in the positioning holes are removed, removing the bolts' restriction on the pressing mold. Workers can then pull the mold handle to remove the pressing mold from the slot for replacement. When replacing the pressing mold, the machine only needs to be stopped by closing the first and second hydraulic rods corresponding to the workstation slot requiring replacement. This effectively reduces the reduction in production capacity caused by mold replacement.
[0017] 2. This four-station tea cake pressing machine controls the second hydraulic rods inside the mounting box to lift them. When the second hydraulic rods are lifted, the protective block installed at their top extends from the through slot and then into the ejection slot opened in the pressing mold. Since the pressing mold is confined in the slot, the second hydraulic rod extending into the ejection slot will drive the ejection plate to lift, thereby removing the tea cakes pressed in the pressing mold. The positioning holes opened on the pressing mold and the main body of the equipment facilitate the positioning of the pressing mold by the operator to maintain stability during the pressing of tea cakes. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of the four-station tea cake pressing machine of this utility model;
[0019] Figure 2 This is a front view structural diagram of the four-station tea cake pressing machine of this utility model;
[0020] Figure 3 This is a side view of the four-station tea cake pressing machine of this utility model;
[0021] Figure 4 This is a schematic diagram of the pressing mold and its related structures according to the present invention;
[0022] Figure 5 This is a schematic diagram of the pressing block and related structures of this utility model.
[0023] In the diagram: 1. Main body of the equipment; 2. Mounting frame; 3. Workstation slot; 4. Stabilizing bar; 5. Control box; 6. First hydraulic rod; 7. Fixing block; 8. Fixing plate; 9. Stabilizing hole; 10. Mounting slot; 11. Pressing block; 12. Mounting block; 13. Fixing hole; 14. Slot; 15. Pressing mold; 16. Mold handle; 17. Pressing slot; 18. Ejection slot; 19. Ejection plate; 20. Positioning hole; 21. Mounting box; 22. Second hydraulic rod; 23. Protective block; 24. Through slot; 25. Box door; 26. Door handle. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Example 1:
[0026] Please refer to the following: Figure 1-5A four-station tea pressing machine is disclosed. The main body 1 of the machine has a mounting frame 2 fixedly installed at its top. The mounting frame 2 has four workstation slots 3. Stabilizing rods 4 are fixedly installed on the inner walls of both sides of each of the four workstation slots 3. A control box 5 is located at the top of the mounting frame 2. Four first hydraulic rods 6 arranged in a linear array are located at the top of the control box 5. The extension and retraction ends of the four first hydraulic rods 6 extend into the workstation slots 3. A fixing block 7 is fixedly installed at the output end of each first hydraulic rod 6. A fixing plate 8 is fixedly installed on the fixing block 7. The fixed plate 8 has four stabilizing holes 9 arranged in a rectangular array. The fixed plate 8 has a mounting groove 10. The fixed plate 8 has a pressing block 11. The upper end of the pressing block 11 is fixedly installed with a mounting block 12. The mounting block 12 and the fixed block 7 both have fixing holes 13. The main body of the equipment 1 has four slots 14 arranged in a linear array. The four slots 14 are all located directly below the workstation slot 3. A pressing mold 15 is inserted into each of the four slots 14. A mold handle 16 is fixedly installed on the outer end surface of the pressing mold 15.
[0027] Working Principle: The four workstation slots 3 within the mounting frame 2 allow the equipment to press four tea cakes simultaneously, significantly improving pressing efficiency. The control box 5 mounted on the mounting frame 2 controls the first hydraulic rod 6 and the second hydraulic rod 22. A stabilizing rod 4 installed in the workstation slots 3 ensures stability when the first hydraulic rod 6 lowers the fixing plate 8. To enhance the equipment's versatility, operators remove the positioning bolts from the fixing holes 13, freeing the mounting block 12 on the pressing block 11. The mounting block 12 can then be removed from the mounting slot. The pressing mold 15 is removed from the slot 14 and replaced. After the pressing mold 11 is replaced, the operator removes the positioning bolt in the positioning hole 20, thereby removing the restriction of the positioning bolt on the pressing mold 15. Then, the operator can pull the mold handle 16 to pull the pressing mold 15 out of the slot 14 for replacement. When the pressing mold 15 is being replaced, the operator only needs to close the first hydraulic rod 6 and the second hydraulic rod 22 corresponding to the slot 3 to be replaced. Therefore, this effectively reduces the reduction in production capacity caused by mold replacement. In addition, the equipment can press tea cakes of various shapes at one time, which greatly improves the applicability of the equipment.
[0028] Example 2:
[0029] Please refer to the following: Figure 1-5A four-station tea cake pressing machine is disclosed. The pressing mold 15 has a pressing groove 17, and the bottom of the pressing groove 17 has an ejection groove 18. An ejection plate 19 is disposed within the pressing groove 17. Positioning holes 20 are provided on both the pressing mold 15 and the main body 1. Four mounting boxes 21 arranged in a linear array are provided within the main body 1. Each of the four mounting boxes 21 contains a second hydraulic rod 22. A protective block 23 is fixedly installed at the top of each of the second hydraulic rods 22. A through groove 24 is provided at the top of each of the four mounting boxes 21, and the through groove 24 is connected to a slot 14. A door 25 is hinged and rotated on the outer surface of each mounting box 21, and a door handle 26 is fixedly installed on the outer surface of each door 25.
[0030] Working principle: When the tea cake needs to be ejected after being pressed, the operator controls the second hydraulic rod 22 inside the mounting box 21 to lift it up. When the second hydraulic rod 22 is lifted, the protective block 23 installed at its top extends from the through groove 24 and then into the ejection groove 18 opened in the pressing mold 15. Since the pressing mold 15 is confined in the slot 14, the second hydraulic rod 22 extending into the ejection groove 18 will drive the ejection plate 19 to be lifted up, thereby removing the tea cake pressed in the pressing mold 15. Then, the positioning holes 20 opened on the pressing mold 15 and the main body of the equipment 1 facilitate the operator to position the pressing mold 15 to maintain stability when pressing the tea cake. Then, the outer end surface of the mounting box 21 is fitted with a door 25 that is rotated by a hinge. Therefore, the operator can open the door 25 through the door handle 26, so that the operator can better maintain and repair the second hydraulic rod 22 inside.
[0031] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A tea processing four station cake press comprising a machine body (1) characterised in that: A mounting frame (2) is fixedly installed at the top of the main body (1) of the equipment. Four workstation slots (3) are opened inside the mounting frame (2). Stabilizing rods (4) are fixedly installed on the inner walls of both sides of each of the four workstation slots (3). A control box (5) is installed at the top of the mounting frame (2). Four first hydraulic rods (6) arranged in a linear array are installed at the top of the control box (5). The scaling ends of the four first hydraulic rods (6) extend into the workstation slots (3). 6) The output end is fixedly installed with a fixing block (7), and a fixing plate (8) is fixedly installed on the fixing block (7). The fixing plate (8) has four stabilizing holes (9) arranged in a rectangular array. The fixing plate (8) has a mounting groove (10). The fixing plate (8) is provided with a pressing block (11). The upper end of the pressing block (11) is fixedly installed with a mounting block (12). Both the mounting block (12) and the fixing block (7) have fixing holes (13).
2. The four-station tea cake pressing machine according to claim 1, characterized in that: The main body (1) of the equipment has four slots (14) arranged in a linear array. All four slots (14) are located directly below the work station slot (3). Each of the four slots (14) contains a pressing mold (15). A mold handle (16) is fixedly installed on the outer end surface of the pressing mold (15).
3. A four-station tea cake pressing machine according to claim 2, characterized in that: The pressing mold (15) has a pressing groove (17) inside, the bottom of the pressing groove (17) has an ejection groove (18) inside, the pressing groove (17) has an ejection plate (19) inside, and positioning holes (20) are provided on both the pressing mold (15) and the main body of the equipment (1).
4. The tea processing four-station cake press of claim 1, wherein: The main body (1) of the equipment has four mounting boxes (21) arranged in a linear array. Each of the four mounting boxes (21) is provided with a second hydraulic rod (22). A protective block (23) is fixedly installed on the top of each of the second hydraulic rods (22). Each of the four mounting boxes (21) has a through groove (24) on its top. The through groove (24) and the slot (14) are connected.
5. A four-station tea cake pressing machine according to claim 4, characterized in that: The outer end surface of the mounting box (21) is fitted with a door (25) that is hinged and rotates, and the outer end surface of the door (25) is fitted with a door handle (26).