Chocolate enrober with inductive level sensing
Patent Information
- Application Number
- CN202522140831.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-10
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-10
AI Technical Summary
[0006]本实用新型的目的是解决现有技术中存在使用巧克力浇注机进行浇注时,由于巧克力模具是手动放置的,一旦模具发生偏移,浇注机无法精确地将巧克力材料浇注至模具内,从而导致材料浪费,进而影响生产过程的效率与精确度的缺点,而提出的一种可感应料位的巧克力浇注机
本实用新型提供一种可感应料位的巧克力浇注机,通过设置调节结构,可以有效对齐巧克力模具与料机下料口之间的位置,从而避免因错位导致的生产不畅问题,确保生产过程的高效性与精确性。
Smart Images

Figure CN224761255U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of chocolate casting machines, and more particularly to a chocolate casting machine that can sense the material level. Background Technology
[0002] A chocolate pouring machine is a piece of equipment specifically designed for producing chocolate products. Its main function is to pour liquid chocolate evenly into a pre-set mold. It is widely used in chocolate factories, large food processing enterprises, and chocolate production lines. With the development of the food industry, the requirements for chocolate production processes have gradually increased. Traditional manual pouring methods can no longer meet the needs of modern production. The emergence of chocolate pouring machines has effectively solved this problem.
[0003] Existing technologies, such as the utility model patent with publication number CN205813499U, disclose a chocolate pouring machine. This patent includes a storage tank and a support. The storage tank is equipped with a stirring device, and the chocolate pouring machine also includes two rotating columns and two rotating cavities on the support. The advantages of this utility model's chocolate pouring machine are: it adopts a precisely matched rotating cavity and rotating column structure, ensuring accurate dispensing; minimal chocolate residue remains between the rotating columns and rotating cavities; and the rotating columns have a faceted structure, making it less likely for chocolate near the rotating columns to remain stationary, thus greatly reducing the likelihood of jamming or clogging of the pipes.
[0004] In daily use, it has been found that when using a chocolate pouring machine, because the chocolate mold is placed manually, if the mold shifts, the pouring machine cannot accurately pour the chocolate material into the mold, resulting in material waste and affecting the efficiency and accuracy of the production process.
[0005] Therefore, it is necessary to provide a new type of chocolate pouring machine that can sense the material level to solve the above-mentioned technical problems. Utility Model Content
[0006] The purpose of this invention is to address the shortcomings of existing chocolate casting machines, where the chocolate molds are manually placed and any deviation in the mold can cause the casting machine to fail to accurately pour the chocolate material into the mold, resulting in material waste and affecting the efficiency and accuracy of the production process. Therefore, this invention proposes a chocolate casting machine that can sense the material level.
[0007] To solve the above-mentioned technical problems, this utility model provides a chocolate pouring machine with material level sensing capability, comprising: a conveying device and an auxiliary structure. A fixed frame is installed on the upper surface of the conveying device, an infrared detector is installed on one side of the fixed frame, a plurality of feeders are installed on the upper surface of the fixed frame, and hoppers are fixed to the upper surfaces of the feeders by means of the auxiliary structure. An adjustment structure is provided on the side of the conveying device, the adjustment structure including a limiting frame, the limiting frame being fixedly connected to the conveying device, a fixed plate being fixedly connected to one side of the limiting frame, a motor being fixedly connected to the upper surface of the fixed plate, a screw being fixedly connected to the output end of the motor, reverse threads being formed at both ends of the arc surface of the screw, two connecting plates being threadedly connected to the arc surface of the screw, the screw being rotatably connected to the limiting frame, a positioning frame being fixedly connected to the lower surface of the connecting plates, a positioning groove being formed on the upper surface of the limiting frame, the positioning groove being slidably connected to the connecting plate, and an infrared sensor being fixedly connected to one side of the limiting frame.
[0008] The effect achieved by the above components is that by setting the adjustment structure, the chocolate mold with a misaligned position can be precisely aligned, thereby avoiding misalignment between the chocolate mold and the feeder inlet during use, and ensuring a smooth and precise production process.
[0009] Preferably, a soft pad, which is a rubber pad, is fixedly connected to the inner wall of the positioning frame.
[0010] The effect achieved by the above components is that the soft pad can prevent the positioning frame from directly contacting the chocolate mold, thus preventing wear and tear on the chocolate mold.
[0011] Preferably, the motor is covered with a protective cover, and the protective cover and the fixing plate are fixedly connected.
[0012] The effect achieved by the above components is that the protective cover can protect the motor and prevent dust and other debris from entering the motor.
[0013] Preferably, a limiting rod is fixedly connected to the inner wall of the positioning groove, and the limiting rod and the connecting plate are slidably connected.
[0014] The effect achieved by the above components is that the limiting rod can limit the connecting plate and prevent the connecting plate from shifting during use.
[0015] Preferably, the upper surface of the feeder is provided with an auxiliary structure, the auxiliary structure including an auxiliary frame, the auxiliary frame being fixedly connected to the feeder, the upper surface of the auxiliary frame being fixedly connected to the hopper, baffles being slidably connected to both sides of the auxiliary frame, a rack being fixedly connected to one side of the baffle, two gears being rotatably connected to the inner wall of the auxiliary frame, the gears meshing with the rack, a fixing block being fixedly connected to the lower surface of the baffle, a connecting plate being slidably connected to the inner wall of the fixing block, the connecting plate being fixedly connected to the baffle, and the connecting plate being slidably connected to the auxiliary frame.
[0016] The effect achieved by the above components is that the feeding speed of the feeder can be easily adjusted by setting the auxiliary structure, so that the feeder can feed according to the size of the chocolate mold during use, avoiding material waste during use.
[0017] Preferably, a limiting plate is fixedly connected to one side of the connecting plate, and the limiting plate has a rectangular cross-section.
[0018] The effect achieved by the above components is that the limiting plate can limit the connecting plate and prevent the connecting plate from falling off.
[0019] Preferably, a magnet is fixedly connected to one side of the baffle.
[0020] The effect achieved by the above components is that the magnet can fix the two baffles more stably, preventing the baffles from moving at will.
[0021] Compared with related technologies, the chocolate pouring machine with material level sensing provided by this utility model has the following beneficial effects: This invention provides a chocolate casting machine that can sense the material level. By setting an adjustment structure, the position between the chocolate mold and the material discharge port of the machine can be effectively aligned, thereby avoiding production disruptions caused by misalignment and ensuring the efficiency and accuracy of the production process.
[0022] By setting up auxiliary structures, the feeding speed of the feeder can be flexibly controlled, thereby precisely adjusting the feeding amount according to the size of the chocolate mold, avoiding material waste during use, and ensuring maximum production efficiency and resource utilization. Attached Figure Description
[0023] Figure 1 A schematic diagram of the structure of a chocolate pouring machine with a material level sensing capability provided by this utility model; Figure 2 for Figure 1 The diagram shows the structural schematic of the adjustment structure. Figure 3 for Figure 2 A partial structural schematic diagram of the adjustment structure shown; Figure 4 for Figure 1 The diagram shows the structure of the auxiliary structure. Figure 5 for Figure 4 A partial structural diagram of the auxiliary structure shown.
[0024] The following are the labeling elements in the diagram: 1. Conveying equipment; 2. Fixed frame; 3. Feeder; 4. Hopper; 5. Adjusting structure; 501. Limiting frame; 502. Fixed plate; 503. Motor; 504. Screw; 505. Connecting plate; 506. Positioning frame; 507. Positioning groove; 508. Soft pad; 509. Protective cover; 510. Limiting rod; 511. Infrared sensor; 6. Auxiliary structure; 61. Auxiliary frame; 62. Baffle; 63. Rack; 64. Gear; 65. Fixed block; 66. Connecting plate; 67. Limiting plate; 68. Magnet; 7. Infrared detector. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0026] The specific implementation of this utility model will be described in detail below with reference to specific embodiments.
[0027] Please see Figures 1 to 5 The present invention provides a chocolate pouring machine with material level sensing capability, comprising: a conveying device 1 and an auxiliary structure 6. A fixed frame 2 is installed on the upper surface of the conveying device 1, an infrared detector 7 is installed on one side of the fixed frame 2, a plurality of feeders 3 are installed on the upper surface of the fixed frame 2, and a hopper 4 is fixed on the upper surface of the plurality of feeders 3 by means of the auxiliary structure 6. An adjustment structure 5 is provided on the side of the conveying device 1, and the auxiliary structure 6 is provided on the upper surface of the feeders 3.
[0028] In the embodiments of this utility model, please refer to Figure 2 and Figure 3The adjustment structure 5 includes a limiting frame 501, which is fixedly connected to the conveying device 1. A fixing plate 502 is fixedly connected to one side of the limiting frame 501. A motor 503 is fixedly connected to the upper surface of the fixing plate 502. A screw 504 is fixedly connected to the output end of the motor 503. The two ends of the arc surface of the screw 504 are provided with reverse threads. Two connecting plates 505 are threaded to the arc surface of the screw 504. The screw 504 and the limiting frame 501 are rotatably connected. A positioning frame 506 is fixedly connected to the lower surface of the connecting plate 505. A positioning groove 507 is provided on the upper surface of the limiting frame 501. The positioning groove 507 and the connecting plate 505 are slidably connected. An infrared sensor 511 is fixedly connected to one side of the limiting frame 501. By setting the adjustment structure 5, the chocolate mold with a positional deviation can be accurately aligned, thereby avoiding... During use, misalignment occurs between the chocolate mold and the feeding port of the feeder 3 to ensure smooth and precise production. A soft pad 508 is fixedly connected to the inner wall of the positioning frame 506. The soft pad 508 is a rubber pad, which can prevent the positioning frame 506 from directly contacting the chocolate mold and avoid wear on the chocolate mold. A protective cover 509 is fitted on the outside of the motor 503. The protective cover 509 is fixedly connected to the fixing plate 502. The protective cover 509 can protect the motor 503 and prevent dust and other debris from entering the motor 503. A limit rod 510 is fixedly connected to the inner wall of the positioning groove 507. The limit rod 510 is slidably connected to the connecting plate 505. The limit rod 510 can limit the connecting plate 505 and prevent the connecting plate 505 from shifting during use. In the embodiments of this utility model, please refer to Figure 4 and Figure 5 The auxiliary structure 6 includes an auxiliary frame 61, which is fixedly connected to the feeder 3. The upper surface of the auxiliary frame 61 is fixedly connected to the hopper 4. Baffles 62 are slidably connected to both sides of the auxiliary frame 61. A rack 63 is fixedly connected to one side of the baffle 62. Two gears 64 are rotatably connected to the inner wall of the auxiliary frame 61, and the gears 64 and rack 63 mesh with each other. A fixing block 65 is fixedly connected to the lower surface of the baffle 62. A connecting plate 66 is slidably connected to the inner wall of the fixing block 65. The connecting plate 66 is fixedly connected to the baffle 62 and slidably connected to the auxiliary frame 61. By setting the auxiliary frame 61, the auxiliary structure can achieve the desired effect. The auxiliary structure 6 can easily adjust the feeding speed of the feeder 3, so that the feeder 3 can feed according to the size of the chocolate mold during use, avoiding material waste during use. A limiting plate 67 is fixedly connected to one side of the connecting plate 66. The limiting plate 67 has a rectangular cross-section and can limit the connecting plate 66 to prevent it from falling off. A magnet 68 is fixedly connected to one side of the baffle 62. The magnet 68 can fix the two baffles 62 more stably and prevent the baffles 62 from moving at will. The working principle of the chocolate pouring machine with material level sensing provided by this utility model is as follows: By setting the adjustment structure 5, when the chocolate mold moves on the conveying device 1, due to the position shift, when the infrared sensor 511 detects the chocolate mold, the motor 503 on the fixed plate 502 will drive the screw 504 to rotate inside the limit frame 501. When the screw 504 rotates, it will drive the connecting plate 505 to move in the positioning groove 507 of the limit frame 501. At the same time, the connecting plate 505 will drive the positioning frame 506 to move, so that the two positioning frames 506 are aligned with the chocolate mold. The force mold moves and aligns. When the infrared detector 7 detects the chocolate mold, the material in the hopper 4 enters the discharge port of the fixed frame 2 through the feeder 3 until the chocolate mold is poured. The soft pad 508 can prevent the positioning frame 506 from directly contacting the chocolate mold, thus preventing wear on the chocolate mold. The protective cover 509 can protect the motor 503, preventing dust and other debris from entering the motor 503. The limit rod 510 can limit the connecting plate 505, preventing the connecting plate 505 from shifting during use.
[0029] By setting the auxiliary structure 6, the gear 64 is rotated to drive the rack 63 to move. When the rack 63 moves, it will drive the baffle 62 to move within the auxiliary frame 61. When the baffle 62 moves, it will drive the connecting plate 66 to move within the fixed block 65. By moving the two baffles 62, the feeding speed of the hopper 4 can be easily adjusted. Since the material is conveyed from top to bottom, it will apply pressure to the baffle 62, so the baffle 62 will not move arbitrarily. The limiting plate 67 can limit the connecting plate 66 to prevent it from falling off. The magnet 68 can make the two baffles 62 more stable and prevent them from moving arbitrarily.
[0030] The circuits and controls involved in this utility model are all existing technologies, and will not be described in detail here.
[0031] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A chocolate pouring machine capable of sensing material level, characterized in that, include: The conveying device (1) and the auxiliary structure (6) are provided. A fixed frame (2) is installed on the upper surface of the conveying device (1). An infrared detector (7) is installed on one side of the fixed frame (2). Several feeders (3) are installed on the upper surface of the fixed frame (2). A hopper (4) is fixed on the upper surface of the several feeders (3) by means of the auxiliary structure (6). An adjustment structure (5) is provided on the side of the conveying device (1). The adjustment structure (5) includes a limiting frame (501). The limiting frame (501) is fixedly connected to the conveying device (1). A fixing plate (502) is fixedly connected to one side of the limiting frame (501). The upper surface of the fixing plate (502) is... A motor (503) is fixedly connected to the surface of the device. A screw (504) is fixedly connected to the output end of the motor (503). The screw (504) has reverse threads at both ends of its arc surface. Two connecting plates (505) are threaded to the arc surface of the screw (504). The screw (504) and the limiting frame (501) are rotatably connected. A positioning frame (506) is fixedly connected to the lower surface of the connecting plate (505). A positioning groove (507) is opened on the upper surface of the limiting frame (501). The positioning groove (507) and the connecting plate (505) are slidably connected. An infrared sensor (511) is fixedly connected to one side of the limiting frame (501).
2. The chocolate pouring machine with material level sensing according to claim 1, characterized in that, The inner wall of the positioning frame (506) is fixedly connected with a soft pad (508), which is a rubber pad.
3. The chocolate pouring machine with material level sensing according to claim 1, characterized in that, The motor (503) is covered with a protective cover (509), and the protective cover (509) and the fixing plate (502) are fixedly connected.
4. A chocolate pouring machine with a material level sensing capability according to claim 1, characterized in that, The inner wall of the positioning groove (507) is fixedly connected to a limiting rod (510), and the limiting rod (510) and the connecting plate (505) are slidably connected.
5. A chocolate pouring machine with a material level sensing capability according to claim 1, characterized in that, The upper surface of the feeder (3) is provided with an auxiliary structure (6), the auxiliary structure (6) includes an auxiliary frame (61), the auxiliary frame (61) is fixedly connected to the feeder (3), the upper surface of the auxiliary frame (61) is fixedly connected to the hopper (4), both sides of the auxiliary frame (61) are slidably connected with baffles (62), one side of the baffle (62) is fixedly connected with a rack (63), the inner wall of the auxiliary frame (61) is rotatably connected with two gears (64), the gears (64) and the rack (63) mesh with each other, the lower surface of the baffle (62) is fixedly connected with a fixing block (65), the inner wall of the fixing block (65) is slidably connected with a connecting plate (66), the connecting plate (66) is fixedly connected to the baffle (62), and the connecting plate (66) is slidably connected to the auxiliary frame (61).
6. A chocolate pouring machine with a sensing material level according to claim 5, characterized in that, A limiting plate (67) is fixedly connected to one side of the connecting plate (66), and the limiting plate (67) has a rectangular cross-section.
7. A chocolate pouring machine with a sensing material level according to claim 5, characterized in that, A magnet (68) is fixedly connected to one side of the baffle (62).
Citation Information
Patent Citations
Chocolate pouring organism
CN205813499U