An atomizing core and an atomizing device
Patent Information
- Application Number
- CN202521636480.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-01
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-08-01
AI Technical Summary
[0003]本实用新型的目的在于克服现有技术中雾化芯导液不均匀、成本高且制作工艺复杂的缺陷,提供一种雾化芯及雾化装置
[0015] Compared with the prior art, the beneficial effects of the atomizing core and atomizing device of this utility model are as follows: by adopting a dual liquid-guiding structure composed of a first liquid-guiding layer and a second liquid-guiding layer, a uniform liquid supply to the heating element is achieved at 360 degrees, overcoming the limitation of traditional metal tube liquid guiding which can only guide liquid from a specific direction, and helping the heating element to uniformly atomize the liquid, thereby improving the atomization effect; in addition, since the second liquid-guiding layer made of liquid-absorbing material is used in this application to replace the metal tube in the prior art, the material purchase cost is low, and there is no need to set additional liquid guiding holes on the material, thereby effectively reducing the production cost and simplifying the manufacturing process.
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Figure CN224761342U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of atomizing device technology, and in particular to an atomizing core and an atomizing device. Background Technology
[0002] In existing atomizing devices, the atomizer coil is the core component, and its performance directly affects the atomization effect and user experience. Traditional atomizer coils usually use metal tubes to guide the liquid, which results in uneven liquid distribution; in addition, metal tubes are expensive to produce, and their manufacturing process requires multi-directional perforation, making the manufacturing process complex. Utility Model Content
[0003] The purpose of this invention is to overcome the shortcomings of existing technologies, such as uneven liquid distribution of atomizing cores, high cost, and complex manufacturing processes, and to provide an atomizing core and atomizing device.
[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0005] In a first aspect, this utility model provides an atomizing core, comprising: a heating element, a first liquid guiding layer, and a second liquid guiding layer; the first liquid guiding layer is wrapped around the outer periphery of the heating element; the second liquid guiding layer is wrapped around the outer periphery of the first liquid guiding layer; both the first liquid guiding layer and the second liquid guiding layer are made of liquid-absorbing material.
[0006] In one embodiment, the second liquid-conducting layer includes a first overlapping region, a wrapping region, and a second overlapping region connected in sequence; the wrapping region wraps around the outer periphery of the first liquid-conducting layer, and the first overlapping region and the second overlapping region are fixedly connected to form a fixing part.
[0007] In one embodiment, the first overlapping area and the second overlapping area are ultrasonically welded.
[0008] In one embodiment, the heating component includes a heating element and pins connected to the heating element, the first liquid-conducting layer wrapping around the outside of the heating element, and the pins extending out of the first liquid-conducting layer.
[0009] In one embodiment, the fixing part is located on the opposite side of the middle position of the heating element.
[0010] In one embodiment, the pin has a bent section, and the outer side of the first liquid guiding layer is held by the bent section.
[0011] In one embodiment, a through groove is formed on the inner side of the heating element and the first liquid guiding layer, and a support column is movably connected in the through groove.
[0012] In one embodiment, the liquid absorption rate of the second liquid-conducting layer ranges from 600% to 900%, and the liquid conduction rate is from 0.008 to 0.013 grams per second.
[0013] In one embodiment, the second liquid guiding layer is made of non-woven fabric.
[0014] Secondly, this utility model embodiment also provides an atomizing device, including the atomizing core as described above, and further including a liquid cup assembly and a power supply assembly. The power supply assembly is installed inside the liquid cup assembly, and the liquid cup assembly is also provided with an airflow channel. The atomizing core is installed inside the airflow channel, and the heating component is connected to the power supply assembly.
[0015] Compared with the prior art, the beneficial effects of the atomizing core and atomizing device of this utility model are as follows: by adopting a dual liquid-guiding structure composed of a first liquid-guiding layer and a second liquid-guiding layer, a uniform liquid supply to the heating element is achieved at 360 degrees, overcoming the limitation of traditional metal tube liquid guiding which can only guide liquid from a specific direction, and helping the heating element to uniformly atomize the liquid, thereby improving the atomization effect; in addition, since the second liquid-guiding layer made of liquid-absorbing material is used in this application to replace the metal tube in the prior art, the material purchase cost is low, and there is no need to set additional liquid guiding holes on the material, thereby effectively reducing the production cost and simplifying the manufacturing process.
[0016] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a schematic diagram of the atomizing core with the support column in the inserted state, provided in an embodiment of the present invention.
[0019] Figure 2 A first-view structural diagram of the atomizing core with the support column in the withdrawn state, provided in an embodiment of this utility model.
[0020] Figure 3 A second-view structural diagram of the atomizing core with the support column in the withdrawn state, provided in an embodiment of this utility model.
[0021] Figure 4 for Figure 3 A sectional view of AA;
[0022] Figure 5 This is a schematic diagram of the structure of the heating element and the first liquid guiding layer provided in an embodiment of the present invention;
[0023] Figure 6 This is a schematic diagram of the atomizing device provided in an embodiment of the present utility model;
[0024] Figure 7 This is a schematic diagram of the internal structure of the atomizing device provided in an embodiment of the present invention. Attached Figure Description
[0026] 1. Heating element; 11. Heating element; 12. Pin; 121. Bending section; 2. First liquid guiding layer; 3. Second liquid guiding layer; 31. Encapsulation area; 32. Fixing part; 4. Power supply component; 5. Through groove; 6. Support column; 7. Liquid cup assembly; 71. Airflow channel. Detailed Implementation
[0027] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0029] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0030] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0031] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0032] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0033] In the description of this specification, the references to terms such as "one embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. The illustrative expressions of the above terms in this specification should not be construed as necessarily referring to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. In addition, those skilled in the art can combine and integrate the different embodiments or examples described in this specification.
[0034] See Figures 1 to 5 As shown, this utility model provides an embodiment of an atomizing core, including: a heating element 1, a first liquid guiding layer 2 and a second liquid guiding layer 3; the first liquid guiding layer 2 is wrapped around the outer periphery of the heating element 1; the second liquid guiding layer 3 is wrapped around the outer periphery of the first liquid guiding layer 2; the first liquid guiding layer 2 and the second liquid guiding layer 3 are both made of liquid-absorbing material.
[0035] Specifically, this embodiment utilizes the excellent liquid absorption and conduction properties of the absorbent material. Under the capillary action of the absorbent material, the liquid can be uniformly absorbed and transported from all directions. The second liquid-conducting layer 3 first absorbs the liquid from the storage chamber 71, while the first liquid-conducting layer 2 further transports the liquid to the heating element 1. Since the second liquid-conducting layer 3 surrounds the first liquid-conducting layer 2, it achieves uniform liquid supply from 360 degrees, overcoming the limitation of traditional metal tubes that can only guide liquid from a specific direction. This also facilitates uniform atomization of the liquid by the heating element 1, resulting in a better atomization effect. Furthermore, since the second liquid-conducting layer 3 of the absorbent material replaces the metal tube in the prior art, the material purchase cost is low, and there is no need to separately set liquid-conducting holes on the material, thereby effectively reducing production costs and simplifying the manufacturing process.
[0036] See Figure 2 As shown, in a specific embodiment, the second liquid guiding layer 3 includes a first overlapping region (not shown in the figure), an encapsulation region 31 and a second overlapping region (not shown in the figure) connected in sequence; the encapsulation region 31 encapsulates the outer periphery of the first liquid guiding layer 2, and the first overlapping region and the second overlapping region are fixedly connected to form a fixing part 32.
[0037] Specifically, by designing the second liquid-conducting layer 3 as a structure comprising a first overlapping area, a wrapping area 31, and a second overlapping area connected sequentially, the wrapping area 31 completely covers the first liquid-conducting layer 2. Combined with the fixing part 32 formed by the fixed connection between the first and second overlapping areas, a stable and closed liquid-conducting channel is constructed. This design, through the mechanical support of the fixing part 32, ensures that the second liquid-conducting layer 3 maintains its shape stability during long-term use, avoiding displacement or deformation caused by liquid flow pressure or external vibration, thereby ensuring the continuity and uniformity of liquid conduction and enhancing the overall structural strength. It can effectively resist the effects of liquid flow and external vibration, extending the service life of the atomizing core. This structural design significantly improves the stability and liquid-conducting efficiency of the second liquid-conducting layer 3. At the same time, the uniform liquid distribution ensures that all parts of the heating element 1 are fully wetted, avoiding dry burning, thereby improving the consistency of atomization effect and the purity of taste.
[0038] Understandably, the size and shape of the first overlapping area, the wrapping area 31, and the second overlapping area in the second liquid-conducting layer 3 can be precisely designed according to the size of the first liquid-conducting layer 2. For example, for a first liquid-conducting layer 2 with a larger diameter, the area of the wrapping area 31 can be increased accordingly, while the width and length of the first and second overlapping areas can be reasonably adjusted to ensure the firmness of the fixed connection.
[0039] In one specific embodiment, the first overlapping area and the second overlapping area are ultrasonically welded.
[0040] Specifically, ultrasonic welding technology utilizes high-frequency vibration waves transmitted to the surfaces of two objects to be welded. Under pressure, the surfaces rub against each other, forming a fusion between molecular layers. For the first and second overlapping areas of the second liquid-conducting layer 3, ultrasonic welding can quickly and firmly connect them together. Because the heat generated during welding is concentrated in the welding area and the welding time is short, it will not significantly affect the material and performance of the second liquid-conducting layer 3. At the same time, it can ensure the connection stability of the welded part, ensuring that the second liquid-conducting layer 3 will not develop problems such as cracking during long-term use, thus ensuring the stability of the liquid-conducting layer.
[0041] In other embodiments, the first overlapping area and the second overlapping area can also be bonded together using a hot melt adhesive with good liquid resistance, high temperature resistance, and safety. Alternatively, the first overlapping area and the second overlapping area can be sewn together. Or, hot pressing technology can be used, employing a hot press to heat and press the first overlapping area and the second overlapping area together. The specific choice can be made based on production conditions, usage requirements, etc.
[0042] It is understandable that the fixing part 32 can protrude from the encapsulation area 31, or the fixing part 32 can fully or partially overlap the encapsulation area 31. These various configurations of the fixing part 32 can adapt to different atomizing core structure requirements: protruding from the encapsulation area 31 facilitates quick positioning and installation; fully or partially overlapping the encapsulation area 31 saves space and enhances structural compactness. This improves design flexibility, allowing adaptation to atomizing devices of different sizes, while ensuring fixing strength and liquid guiding stability, and optimizing production and assembly efficiency.
[0043] See Figure 4 As shown, in a specific embodiment, the heating component 1 includes a heating element 11 and pins 12 connected to the heating element 11. A first liquid guiding layer 2 is wrapped around the outside of the heating element 11, and the pins 12 partially extend out of the first liquid guiding layer 2.
[0044] Specifically, pin 12 is used to connect the heating element 11 to the external power supply component 4, enabling the heating element 11 to generate heat when powered on. The first liquid-conducting layer 2 wraps around the heating element 11, ensuring that the liquid can be evenly transferred to the surface of the heating element 11, allowing the heating element 11 to efficiently atomize the liquid. Pin 12 extends out of the first liquid-conducting layer 2, facilitating connection to the external power supply component 4 without affecting the wrapping and liquid-conducting effect of the first liquid-conducting layer 2 on the heating element 11.
[0045] This structure makes the connection between the heating element 1 and the liquid guiding layer more reasonable, facilitating installation and disassembly. The design of pin 12 extending out of the first liquid guiding layer 2 facilitates connection with the external power supply component 4, improving production assembly efficiency. At the same time, it ensures good liquid guiding and heating effects, ensuring that the liquid can be atomized in a timely and uniform manner.
[0046] See Figure 2 As shown, in one specific embodiment, the fixing part 32 is located on the opposite side of the middle position of the heating element 11.
[0047] Specifically, this positioning ensures that the second liquid-conducting layer 3 experiences symmetrical forces on both sides when it wraps around the first liquid-conducting layer 2 and the heating element 1, avoiding localized stress concentration and resulting in more uniform force distribution. Simultaneously, since the fixing part 32 is located on the opposite side of the middle position of the heating element 11, it avoids the problem of impaired liquid conduction caused by improper positioning of the fixing part 32.
[0048] This design optimizes the encapsulation effect of the second liquid-guiding layer 3, improving the overall performance of the atomizer core. The uniform liquid guidance results in more stable atomization, providing users with a superior atomization experience, while also extending the lifespan of the atomizer core and reducing the probability of malfunctions caused by poor liquid guidance.
[0049] See Figure 5 As shown, in one specific embodiment, pin 12 is provided with a bending section 121, and the outer side of the first liquid guiding layer 2 is clamped by the bending section 121.
[0050] Specifically, by providing a bent section 121 on the pin 12, the bent section 121 can form a clamping force on the outer side of the first liquid guiding layer 2, making the connection between the heating element 1 and the first liquid guiding layer 2 more secure. During the operation of the atomizing core, it may be subjected to external forces such as vibration and shaking. The clamping structure of the bent section 121 on the pin 12 can effectively prevent the first liquid guiding layer 2 from shifting or falling off, ensuring that the first liquid guiding layer 2 is stably wrapped around the outer periphery of the heating element 1, and ensuring that the liquid can be smoothly transferred to the heating element 1.
[0051] This design enhances the connection stability between the heating element 1 and the first liquid guiding layer 2, improving the reliability of the atomizing core. This structural design is simple and effective, eliminating the need for additional complex fixing devices, reducing production costs, and simultaneously improving product quality and stability, while minimizing problems such as poor atomization effects caused by unstable connections.
[0052] Understandably, when pin 12 is connected to the external power supply component 4, the bent section 121 is positioned away from the power supply component 4. This arrangement prevents the bent section 121 from interfering with the connection between pin 12 and the power supply component 4, avoiding the risk of short circuits, while also securely clamping the first liquid guiding layer 2 to ensure the normal operation of the atomizing core.
[0053] See Figure 1 , Figures 3 to 4 As shown, in a specific embodiment, a through groove 5 is formed on the inner side of the heating element 11 and the first liquid guiding layer 2, and a support column 6 is movably connected in the through groove 5.
[0054] Specifically, during the assembly of the atomizing core, the heating element 1, the first liquid guiding layer 2, and the second liquid guiding layer 3 are prone to deformation during the wrapping process. The support column 6, as an internal support structure, provides a stable support frame. During transportation, external forces such as compression and collisions may damage the atomizing core structure; the support column 6 can withstand these forces and maintain the integrity of the overall structure. When the atomizing core is installed in the atomizing device, removing the support column 6 will not obstruct the normal operation of the atomizing core, ensuring smooth liquid transfer and atomization between the liquid guiding layer and the heating element 1, and ensuring that the atomized liquid can be smoothly discharged through the channel 5.
[0055] See Figures 4 to 5 As shown, in one specific embodiment, the heating element 11 is arranged in a mesh pattern.
[0056] Specifically, by setting the heating element 11 to a regular mesh structure, a dense and uniform heating circuit is formed inside the heating element 11, thereby greatly improving the heating efficiency and atomization amount, and significantly improving the uniformity of heat distribution. This avoids the problems of dry burning and burnt taste caused by local high temperature, bringing users a pure atomized taste and significantly improving the user experience.
[0057] In one specific embodiment, the liquid absorption rate of the second liquid-conducting layer 3 ranges from 600% to 900%, and the liquid conduction rate is from 0.008 to 0.013 grams per second.
[0058] Specifically, the liquid absorption rate and liquid conduction rate are the core performance parameters of the second liquid-conducting layer 3. A liquid absorption rate of 600% to 900% ensures that it can quickly store a sufficient amount of liquid to meet the continuous atomization requirements of the heating element; a liquid conduction rate of 0.008 to 0.013 grams per second matches the thermal power of the heating element 1, which avoids dry burning due to insufficient liquid supply and prevents liquid accumulation and leakage, thus achieving a dynamic balance between supply and demand.
[0059] In one specific embodiment, the second liquid guiding layer 3 is made of non-woven fabric.
[0060] Specifically, nonwoven fabric possesses excellent liquid absorption, breathability, and flexibility. Its unique internal fiber structure forms numerous tiny pores, which can efficiently absorb and transport liquids through capillary action, meeting the requirement of uniform liquid guidance from the atomizing core. Simultaneously, good breathability helps volatile components in the liquid to evaporate more effectively, improving the taste after atomization; flexibility makes it easier to process the nonwoven fabric into a tube to wrap the first liquid guiding layer 2, allowing it to fit tightly against the first liquid guiding layer 2, ensuring the stability of liquid guidance, and preventing damage from slight external pressure.
[0061] Preferably, in this embodiment, the second liquid-guiding layer 3 is made of non-woven fabric woven from PA+PET filament material, which has excellent liquid-guiding performance and can quickly and uniformly guide liquid through capillary action. At the same time, this material is suitable for ultrasonic molding. When ultrasonically welding the first overlapping area and the second overlapping area, it can quickly fuse without affecting the material properties, ensuring the connection strength and sealing of the fixing part 32, which is conducive to achieving 360-degree uniform liquid supply to the atomizing core and improving atomization stability and taste.
[0062] It is understood that in other embodiments, the second liquid-conducting layer 3 may also be made of other non-woven fabrics or other liquid-absorbing materials, and the first liquid-conducting layer 2 may also be made of the above-mentioned non-woven fabrics or other liquid-absorbing materials.
[0063] See Figures 1 to 7 As shown, this utility model also provides an embodiment of an atomizing device, including the atomizing core as described above, as well as a liquid cup assembly 7 and a power supply assembly 4. The power supply assembly 4 is installed inside the liquid cup assembly 7, and the liquid cup assembly 7 is also provided with an airflow channel 71. The atomizing core is installed inside the airflow channel 71, and the heating component 1 is connected to the power supply assembly 4.
[0064] Specifically, in this embodiment, the atomizing core employs a double-layer liquid-absorbing material structure, where a first liquid-guiding layer 2 encloses the heating element 1, and a second liquid-guiding layer 3 encloses the first liquid-guiding layer 2. During use, the liquid in the liquid cup assembly 7 is first absorbed by the first liquid-guiding layer 2, and then evenly transferred to the heating element 1 by the second liquid-guiding layer 3. The power supply component 4 provides electrical energy to heat the heating element 1, causing it to evenly atomize the liquid. The atomized liquid is then discharged through the airflow channel 72. This double-layer liquid-guiding structure achieves 360-degree uniform liquid supply, ensuring that the heating element 1 evenly heats and atomizes the liquid, preventing impurities and ensuring the purity of the smoke, thus providing users with a more comfortable experience.
[0065] Furthermore, since the second liquid guiding layer 3 made of liquid-absorbing material is used in this application to replace the metal tube in the prior art, the material purchase cost is low, and there is no need to set liquid guiding holes separately on the material, thereby effectively reducing production costs and simplifying the manufacturing process.
[0066] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.
Claims
1. An atomizing core, characterized in that, include: The heating element comprises a first liquid-conducting layer and a second liquid-conducting layer; the first liquid-conducting layer is wrapped around the outer periphery of the heating element; the second liquid-conducting layer is wrapped around the outer periphery of the first liquid-conducting layer; both the first liquid-conducting layer and the second liquid-conducting layer are made of absorbent material.
2. The atomizing core according to claim 1, characterized in that, The second liquid guiding layer includes a first overlapping area, a wrapping area, and a second overlapping area connected in sequence; the wrapping area wraps around the outer periphery of the first liquid guiding layer, and the first overlapping area and the second overlapping area are fixedly connected to form a fixing part.
3. The atomizing core according to claim 2, characterized in that, The first overlapping area and the second overlapping area are ultrasonically welded.
4. The atomizing core according to claim 2, characterized in that, The heating element includes a heating element and pins connected to the heating element. The first liquid-conducting layer wraps around the outside of the heating element, and the pins extend out of the first liquid-conducting layer.
5. The atomizing core according to claim 4, characterized in that, The fixing part is located on the opposite side of the middle position of the heating element.
6. The atomizing core according to claim 4, characterized in that, The pin has a bent section, and the outer side of the first liquid guiding layer is held by the bent section.
7. The atomizing core according to claim 4, characterized in that, A through groove is formed on the inner side of the heating element and the first liquid guiding layer, and a support column is movably connected in the through groove.
8. The atomizing core according to claim 1, characterized in that, The second liquid-conducting layer has an absorption rate ranging from 600% to 900% and a liquid-conducting rate ranging from 0.008 to 0.013 grams per second.
9. The atomizing core according to claim 1, characterized in that, The second liquid guiding layer is made of non-woven fabric.
10. An atomizing device, characterized in that, The atomizing core according to any one of claims 1-9 further includes a liquid cup assembly and a power supply assembly, wherein the power supply assembly is installed in the liquid cup assembly, and the liquid cup assembly is further provided with an airflow channel; the atomizing core is installed in the airflow channel, and the heating component is connected to the power supply assembly.