A high-efficiency spray-drying microcrystalline embedding powder drying tower
Patent Information
- Application Number
- CN202522322005.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-03
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-11-03
AI Technical Summary
[0003]但是现有技术中,现有的喷雾干燥微晶包埋粉体高效干燥塔,内部排出的用于干燥的热风不均匀,使得液体原料在转变为粉末时干燥程度不同,一部分较为湿润的粉末,被热风吹到了内壁上,使粉末粘在了内壁上,从而让产出的粉末量减少,易造成粉末的浪费,且增加了生产的成本,在生产移动轮的粉末时,其需要投入更多的液体原料
本实用新型通过设置在密封盖一上端的环形出风件与环形布风板,使得喷洒出的雾状液体原料受热更加均匀,且受到吹拂的热风相同,从而让产生的粉末干燥程度相同,且由于粉末周围受到的风力相同,使其不会轻易粘在罐体内壁上,通过电机驱动弹性固定件进行旋转,可以使刮板进行旋转,刮除掉附着在内壁上的粉末,当刮板扫过弧形凸块时,弹性固定件发生弹动,使刮板上附着的粉末掉落,通过收集机构,可以对干燥完成后的粉末进行收集,方便下一步的加工。
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Figure CN224762447U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of drying tower technology, and in particular to a high-efficiency drying tower for spray drying microcrystalline embedded powder. Background Technology
[0002] Spray drying is a widely accepted drying process that has been extensively applied in the pharmaceutical, food, and chemical industries. It uses atomizing nozzles to turn liquid raw materials into a mist, which then comes into contact with hot air, thereby rapidly transforming the liquid raw materials into dry powder.
[0003] However, in the existing high-efficiency drying tower for spray-dried microcrystalline embedded powder, the hot air discharged inside is uneven, which causes the liquid raw materials to dry to different degrees when they are converted into powder. Some of the more moist powder is blown onto the inner wall by the hot air, causing the powder to stick to the inner wall, thus reducing the amount of powder produced, easily causing powder waste, and increasing production costs. When producing powder for moving wheels, more liquid raw materials need to be input. Utility Model Content
[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a high-efficiency drying tower for spray-dried microcrystalline embedded powder.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a high-efficiency drying tower for spray-dried microcrystalline embedded powder, comprising: a drying tower body, an anti-sticking mechanism provided on the inner side of the drying tower body, a collecting mechanism provided at the front end of the anti-sticking mechanism, the drying tower body including a sealing cover, an air supply pipe provided at the upper end of the sealing cover, an atomizing nozzle provided on the inner side of the air supply pipe, a tank provided at the lower end of the atomizing nozzle, a support frame provided at the lower end of the tank, the anti-sticking mechanism including a fixing plate, a motor at the upper end of the fixing plate, two symmetrical vibrators provided at the upper end of the motor, an annular air outlet provided at the upper end of the vibrators, an annular air distribution plate provided on the inner side of the annular air outlet, a detachable sealing element provided at the lower end of the annular air distribution plate, and a discharge pipe provided at the upper end of the detachable sealing element.
[0006] In a preferred embodiment, the collection mechanism includes a collection tank, a second sealing cover is provided at the upper end of the collection tank, a pressure relief pipe is provided at the upper end of the second sealing cover, a fixing frame is provided at the left end of the pressure relief pipe, a suction fan is provided inside the fixing frame, a material receiving pipe is provided at the rear end of the suction fan, and the anti-sticking mechanism includes a material discharge pipe.
[0007] In a preferred embodiment, the upper end of the discharge pipe is provided with two symmetrical scrapers, the rear end of the scrapers is provided with an elastic fixing member, the outer side of the elastic fixing member is provided with two symmetrical arc-shaped protrusions, the rear end of the discharge pipe is fixedly connected to the front end of the tank body, and the lower end of the elastic fixing member is connected to the upper end of the motor by bolt thread.
[0008] In a preferred embodiment, the upper end of the sealing cover is connected to the lower end of the air supply pipe by bolt threads, the inner side of the sealing cover is provided with a slot corresponding to the atomizing nozzle, the inner side of the sealing cover is connected to the upper end of the atomizing nozzle by bolt threads, the lower end of the sealing cover is connected to the upper end of the tank by bolt threads, and the lower end of the tank is connected to the inner side of the support frame by bolt threads.
[0009] In a preferred embodiment, the lower end of the fixing plate is connected to the lower end of the support frame by bolt threads, the upper end of the fixing plate is provided with a corresponding motor slot, the fixing plate and the motor are connected by bolt threads, the outer side of the vibrator is connected to the bottom end of the tank by bolt threads, and the upper end of the annular air outlet is fixedly connected to the bottom end of the sealing cover.
[0010] In a preferred embodiment, the inner side of the annular air outlet is provided with a groove corresponding to the annular air distribution plate, the inner side of the annular air outlet is connected to the outer side of the annular air distribution plate by bolt threads, the inner side of the separable seal is provided with a groove corresponding to the motor, the bottom end of the tank is provided with a slot corresponding to the separable seal, and the tank and the separable seal are connected by bolt threads.
[0011] In a preferred embodiment, the upper end of the elastic fastener is provided with two symmetrical elastic rods, the rear end of the scraper is provided with a slot corresponding to the elastic rod on the elastic fastener, the rear end of the scraper is connected to the upper end of the elastic fastener by bolt thread, and the rear end of the arc-shaped protrusion is fixedly connected to the inner side of the tank.
[0012] In a preferred embodiment, the upper end of the collection tank is connected to the lower end of the second sealing cover by bolt threads. The upper end of the second sealing cover is provided with a corresponding groove for the pressure relief pipe. The second sealing cover is fixedly connected to the pressure relief pipe. The lower end of the fixing bracket is connected to the top end of the second sealing cover by bolt threads.
[0013] In a preferred embodiment, the inner side of the fixing frame is connected to the suction fan by bolts and threads, the sealing cover is provided with a slot corresponding to the suction fan on the side near the top, the rear end of the collection tank is fixedly connected to the front end of the receiving pipe, and the rear end of the receiving pipe is connected to the front end of the discharge pipe by bolts and threads.
[0014] Compared with the prior art, the advantages and positive effects of this utility model are as follows: This invention utilizes an annular air outlet and an annular air distribution plate located at the upper end of the sealing cover to ensure more uniform heating of the sprayed atomized liquid raw material and that the hot air blown on it is uniform, resulting in a consistent degree of powder drying. Furthermore, because the powder is subjected to uniform wind force, it does not easily stick to the inner wall of the tank. A motor drives an elastic fixing component to rotate, causing a scraper to rotate and remove the powder adhering to the inner wall. When the scraper sweeps over the arc-shaped protrusion, the elastic fixing component springs, causing the powder adhering to the scraper to fall off. A collection mechanism can then collect the dried powder for further processing. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the drying tower body structure of a high-efficiency drying tower for spray-dried microcrystalline embedded powder provided by this utility model.
[0016] Figure 2 This is a schematic diagram of the anti-sticking mechanism of a high-efficiency drying tower for spray-dried microcrystalline embedded powder, provided by this utility model.
[0017] Figure 3 This invention provides a schematic diagram of the disassembled structure of the anti-sticking mechanism of a high-efficiency drying tower for spray-dried microcrystalline embedded powder.
[0018] Figure 4 This is a partial cross-sectional schematic diagram of the anti-sticking mechanism of a high-efficiency drying tower for spray-dried microcrystalline embedded powder, provided by this utility model.
[0019] Figure 5 This is a schematic diagram of the collection mechanism of a high-efficiency drying tower for spray-dried microcrystalline embedded powder provided by this utility model.
[0020] Legend: 11. Drying tower body; 12. Sealing cover; 13. Air supply pipe; 14. Atomizing nozzle; 15. Tank body; 16. Support frame; 21. Anti-sticking mechanism; 22. Fixing plate; 23. Motor; 24. Vibrator; 25. Annular air outlet; 26. Annular air distribution plate; 27. Separable sealing element; 28. Discharge pipe; 29. Scraper; 20. Elastic fixing element; 291. Arc-shaped protrusion; Collection mechanism; 31. Collection tank; 32. Sealing cover II; 33. Pressure relief pipe; 34. Fixing frame; 35. Suction fan; 36. Material receiving pipe. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example
[0022] like Figure 1-4As shown, this utility model provides a technical solution: a high-efficiency drying tower for spray-dried microcrystalline embedded powder, comprising: a drying tower body 1, an anti-sticking mechanism 2 disposed inside the drying tower body 1, a collecting mechanism 3 disposed at the front end of the anti-sticking mechanism 2, the drying tower body 1 including a sealing cover 11, an air supply pipe 12 disposed at the upper end of the sealing cover 11, an atomizing nozzle 13 disposed inside the air supply pipe 12, a tank 14 disposed at the lower end of the atomizing nozzle 13, a support frame 15 disposed at the lower end of the tank 14, the anti-sticking mechanism 2 including a fixing plate 21, a motor 22 disposed at the upper end of the fixing plate 21, and two symmetrical vibrators 23 disposed at the upper end of the motor 22. 3. An annular air outlet 24 is provided at the upper end. An annular air distribution plate 25 is provided inside the annular air outlet 24. A detachable seal 26 is provided at the lower end of the annular air distribution plate 25. A discharge pipe 27 is provided at the upper end of the detachable seal 26. Two symmetrical scrapers 28 are provided at the upper end of the discharge pipe 27. An elastic fixing member 29 is provided at the rear end of the scraper 28. Two symmetrical arc-shaped protrusions 291 are provided on the outer side of the elastic fixing member 29. The rear end of the discharge pipe 27 is fixedly connected to the front end of the tank body 14. The lower end of the elastic fixing member 29 is connected to the upper end of the motor 22 by bolt thread. The upper end of the sealing cover 11 is connected to the lower end of the air supply pipe 12 by bolt thread. The inner side of the sealing cover 11 has a slot corresponding to the atomizing nozzle 13. The inner side of the sealing cover 11 is connected to the upper end of the atomizing nozzle 13 by bolt threads. The lower end of the sealing cover 11 is connected to the upper end of the tank body 14 by bolt threads. The lower end of the tank body 14 is connected to the inner side of the support frame 15 by bolt threads. The lower end of the fixing plate 21 is connected to the lower end of the support frame 15 by bolt threads. The upper end of the fixing plate 21 has a slot corresponding to the motor 22. The fixing plate 21 and the motor 22 are connected by bolt threads. The outer side of the vibrator 23 is connected to the bottom end of the tank body 14 by bolt threads. The upper end of the annular air outlet 24 is fixedly connected to the bottom end of the sealing cover 11. The inner side of the 4 is provided with a corresponding groove for the annular air distribution plate 25. The inner side of the annular air outlet 24 is connected to the outer side of the annular air distribution plate 25 by bolt threads. The inner side of the separable seal 26 is provided with a corresponding groove for the motor 22. The bottom end of the tank body 14 is provided with a corresponding slot for the separable seal 26. The tank body 14 and the separable seal 26 are connected by bolt threads. The upper end of the elastic fixing member 29 is provided with two symmetrical elastic rods. The rear end of the scraper 28 is provided with a corresponding slot for the elastic rods on the elastic fixing member 29. The rear end of the scraper 28 is connected to the upper end of the elastic fixing member 29 by bolt threads. The rear end of the arc-shaped protrusion 291 is fixedly connected to the inner side of the tank body 14.
[0023] In this embodiment, the rear end of the air supply pipe 12 is connected to a hot air blower, which delivers hot air into the tank 14 through the air supply pipe 12. The rear end of the atomizing nozzle 13 is connected to a liquid raw material storage tank, and the liquid raw material is drawn by a pump installed inside the liquid raw material storage tank, so that the liquid raw material is transported to the atomizing nozzle 13, atomized by the atomizing nozzle 13 and sprayed out. The fixing plate 21 and the support frame 15 are connected by bolt threads. The upper end of the fixing plate 21 is provided with a corresponding slot for the motor 22. The fixing plate 21 and the motor 22 are connected by bolt threads. The vibrator 23 is connected to the tank 14 by bolt threads. The annular air outlet 24 is fixed to the sealing cover 11. The annular air outlet 24 has a corresponding groove on its inner side, which corresponds to the annular air distribution plate 25. The annular air outlet 24 and the annular air distribution plate 25 are connected by bolt threads. The inner side of the separable seal 26 has a corresponding groove for the motor 22. The bottom end of the tank body 14 has a corresponding slot for the separable seal 26. The tank body 14 and the separable seal 26 are connected by bolt threads. The upper end of the elastic fixing member 29 has two symmetrical elastic rods. The rear end of the scraper 28 has a corresponding slot for the elastic rods on the elastic fixing member 29. The scraper 28 and the elastic fixing member 29 are connected by bolt threads. The arc-shaped protrusion 291 is fixedly connected to the tank body 14. The fixed plate 21 supports the motor 22. Hot air is blown into the tank 14 through the annular air outlet 24. The annular air outlet 24 and the annular air distribution plate 25 make the blown hot air more uniform, so that the atomized liquid raw material is heated more evenly and the air force is the same all around. This prevents the liquid raw material from being blown towards the inner wall of the tank 14 by uneven air force, which would cause the powder to stick to the inner wall of the tank 14 and result in material loss, reducing the amount of powder produced and increasing the raw material cost during production. The motor 22 drives the elastic fixing member 29 to rotate, which in turn causes the scraper 28 connected to the elastic fixing member 29 to rotate. The rotating scraper 28 can clean the powder adhering to the inner wall of the tank 14, preventing the powder from adhering to the inner wall and reducing the final powder output. The arc-shaped protrusion 291 set on the inner wall of the tank 14 can cause the elastic rod on the elastic fixing member 29 to bounce when the scraper 28 sweeps over the arc-shaped protrusion 291, thereby causing the scraper 28 to shake and shake off the powder adhering to the scraper 28. The vibration is amplified by the vibrator 23, which can make the powder adhering to the lower conical surface of the tank 14 fall off. The dried powder can be discharged from the tank 14 through the discharge pipe 27. The inside of the tank 14 can be observed by disassembling the detachable seal 26. Example
[0024] like Figure 1-5As shown, the collection mechanism 3 includes a collection tank 31, a sealing cover 32 at the upper end of the collection tank 31, a pressure relief pipe 33 at the upper end of the sealing cover 32, a fixing frame 34 at the left end of the pressure relief pipe 33, a suction fan 35 inside the fixing frame 34, and a receiving pipe 36 at the rear end of the suction fan 35. The anti-sticking mechanism 2 includes a discharge pipe 27. The upper end of the collection tank 31 is connected to the lower end of the sealing cover 32 by bolt threads. The upper end of the sealing cover 32 is provided with a corresponding slot for the pressure relief pipe 33. The sealing cover 32 is fixedly connected to the pressure relief pipe 33. The lower end of the fixing frame 34 is connected to the top end of the sealing cover 32 by bolt threads. The inner side of the fixing frame 34 is connected to the suction fan 35 by bolt threads. The sealing cover 32 is provided with a corresponding slot for the suction fan 35 on the side near the top. The rear end of the collection tank 31 is fixedly connected to the front end of the receiving pipe 36. The rear end of the receiving pipe 36 is connected to the front end of the discharge pipe 27 by bolt threads.
[0025] In this embodiment, the collection tank 31 and the second sealing cover 32 are connected by bolt threads. The upper end of the second sealing cover 32 is provided with a corresponding slot for the pressure discharge pipe 33. The second sealing cover 32 and the pressure discharge pipe 33 are fixedly connected. The fixing frame 34 is connected to the second sealing cover 32 by bolt threads, and the fixing frame 34 is connected to the suction fan 35 by bolt threads. The side of the second sealing cover 32 near the top is provided with a slot corresponding to the suction fan 35. The collection tank 31 is fixedly connected to the receiving pipe 36, and the receiving pipe 36 is connected to the discharge pipe 27 by bolt threads. When the suction fan 35 is started, suction force is generated by the suction fan 35. The dried powder is drawn into the collection tank 31 through the discharge pipe 27 and the feeding pipe for storage, facilitating further processing of the powder. The pressure relief pipe 33 allows air of equal volume to the powder to be discharged from the collection tank 31 while collecting the powder, facilitating the collection and storage of the powder. The fixing frame 34 provides fixation and support for the suction fan 35, facilitating its normal operation. The collection tank 31 and the sealing cover 32 protect the collected and stored powder, preventing external contaminants from contaminating the powder inside.
[0026] Working principle: like Figure 1-5As shown, the rear end of the air supply duct 12 is connected to a hot air blower, which delivers hot air into the tank 14 through the air supply duct 12. The rear end of the atomizing nozzle 13 is connected to a liquid raw material storage tank. A pump inside the liquid raw material storage tank draws the liquid raw material, which is then transported to the atomizing nozzle 13, atomized, and sprayed out. The fixing plate 21 provides support for the motor 22. The hot air is blown into the tank 14 through the annular air outlet 24. The annular air outlet 24 and the annular air distribution plate 25 ensure more even distribution of the hot air, allowing the atomized liquid raw material to be heated more effectively. The airflow is more uniform and the airflow force is the same on all sides, preventing uneven airflow force on the liquid raw material. This prevents the dried powder from being blown towards the inner wall of the tank 14, causing the powder to stick to the inner wall of the tank 14, resulting in raw material loss, reduced powder output, and increased raw material costs during production. The motor 22 drives the elastic fixing member 29 to rotate, which in turn rotates the scraper 28 connected to the elastic fixing member 29. The rotating scraper 28 can clean the powder adhering to the inner wall of the tank 14, preventing powder from adhering to the inner wall and reducing the final powder output. The arc-shaped protrusions 291 on the inner wall of the tank 14 cause the elastic rods on the elastic fixing member 29 to bounce when the scraper 28 sweeps over the arc-shaped protrusions 291, thereby causing the scraper 28 to vibrate and shake off the powder adhering to the scraper 28. The vibration is amplified by the vibrator 23, which can cause the powder adhering to the conical surface at the lower end of the tank 14 to fall off. The dried powder can be discharged from the tank 14 through the discharge pipe 27. The interior of the tank 14 can be observed by disassembling the detachable seal 26. The suction fan 35 is started, and the suction fan 35 generates suction. The force draws the dried powder through the discharge pipe 27 and the feeding pipe into the collection tank 31 for storage, facilitating further processing of the powder. The pressure relief pipe 33 allows air of equal volume to the powder to be discharged from the collection tank 31 while collecting the powder, facilitating the collection and storage of the powder. The fixing frame 34 provides fixation and support for the suction fan 35, facilitating its normal operation. The collection tank 31 and the sealing cover 32 protect the collected and stored powder, preventing external contaminants from contaminating the powder inside.
[0027] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A spray-dried microcrystalline-embedded powder high-efficiency drying tower, comprising: The drying tower body (1) is characterized in that an anti-sticking mechanism (2) is provided on the inner side of the drying tower body (1), and a collecting mechanism (3) is provided at the front end of the anti-sticking mechanism (2). The drying tower body (1) includes a sealing cover (11), an air supply pipe (12) is provided at the upper end of the sealing cover (11), an atomizing nozzle (13) is provided on the inner side of the air supply pipe (12), a tank (14) is provided at the lower end of the atomizing nozzle (13), and a support frame (14) is provided at the lower end of the tank (14). 5) The anti-sticking mechanism (2) includes a fixed plate (21), a motor (22) at the upper end of the fixed plate (21), two symmetrical vibrators (23) at the upper end of the motor (22), an annular air outlet (24) at the upper end of the vibrator (23), an annular air distribution plate (25) at the inner side of the annular air outlet (24), a detachable sealing element (26) at the lower end of the annular air distribution plate (25), and a discharge pipe (27) at the upper end of the detachable sealing element (26).
2. The high efficiency spray drying microcrystalline embedding powder drying tower according to claim 1, characterized in that: The collection mechanism (3) includes a collection tank (31), a sealing cover (32) is provided at the upper end of the collection tank (31), a pressure relief pipe (33) is provided at the upper end of the sealing cover (32), a fixing frame (34) is provided at the left end of the pressure relief pipe (33), a suction fan (35) is provided inside the fixing frame (34), a material receiving pipe (36) is provided at the rear end of the suction fan (35), and the anti-sticking mechanism (2) includes a discharge pipe (27).
3. The high efficiency spray drying microcrystalline embedding powder drying tower according to claim 1, characterized in that: The upper end of the discharge pipe (27) is provided with two symmetrical scrapers (28), the rear end of the scraper (28) is provided with an elastic fixing member (29), the outer side of the elastic fixing member (29) is provided with two symmetrical arc-shaped protrusions (291), the rear end of the discharge pipe (27) is fixedly connected to the front end of the tank body (14), and the lower end of the elastic fixing member (29) is connected to the upper end of the motor (22) by bolt thread.
4. The high efficiency spray drying microcrystalline embedding powder drying tower according to claim 1, characterized in that: The upper end of the sealing cover (11) is connected to the lower end of the air supply pipe (12) by bolt thread. The inner side of the sealing cover (11) is provided with a slot corresponding to the atomizing nozzle (13). The inner side of the sealing cover (11) is connected to the upper end of the atomizing nozzle (13) by bolt thread. The lower end of the sealing cover (11) is connected to the upper end of the tank body (14) by bolt thread. The lower end of the tank body (14) is connected to the inner side of the support frame (15) by bolt thread.
5. The high efficiency spray drying microcrystalline embedding powder drying tower according to claim 1, characterized in that: The lower end of the fixing plate (21) is connected to the lower end of the support frame (15) by bolt thread. The upper end of the fixing plate (21) is provided with a slot corresponding to the motor (22). The fixing plate (21) and the motor (22) are connected by bolt thread. The outer side of the vibrator (23) is connected to the bottom end of the tank body (14) by bolt thread. The upper end of the annular air outlet (24) is fixedly connected to the bottom end of the sealing cover (11).
6. The high efficiency spray drying microcrystalline coating powder drying tower according to claim 1, characterized in that: The inner side of the annular air outlet (24) is provided with a corresponding groove for the annular air distribution plate (25). The inner side of the annular air outlet (24) and the outer side of the annular air distribution plate (25) are connected by bolt threads. The inner side of the separable seal (26) is provided with a corresponding groove for the motor (22). The bottom end of the tank (14) is provided with a corresponding slot for the separable seal (26). The tank (14) and the separable seal (26) are connected by bolt threads.
7. The high efficiency spray drying microcrystal embedding powder drying tower according to claim 3, characterized in that: The upper end of the elastic fastener (29) is provided with two symmetrical elastic rods. The rear end of the scraper (28) is provided with a slot corresponding to the elastic rod on the elastic fastener (29). The rear end of the scraper (28) is connected to the upper end of the elastic fastener (29) by bolt thread. The rear end of the arc-shaped protrusion (291) is fixedly connected to the inner side of the tank body (14).
8. The high efficiency drying tower for spray-dried microcrystalline embedding powder according to claim 2, characterized in that: The upper end of the collection tank (31) is connected to the lower end of the sealing cover (32) by bolt thread. The upper end of the sealing cover (32) is provided with a corresponding slot for the pressure relief pipe (33). The sealing cover (32) is fixedly connected to the pressure relief pipe (33). The lower end of the fixing bracket (34) is connected to the top end of the sealing cover (32) by bolt thread.
9. The high efficiency spray drying microcrystalline coating powder drying tower according to claim 2, characterized in that: The inner side of the fixed frame (34) is connected to the suction fan (35) by bolt thread. The sealing cover (32) has a slot hole corresponding to the suction fan (35) on the side near the top. The rear end of the collection tank (31) is fixedly connected to the front end of the receiving pipe (36). The rear end of the receiving pipe (36) is connected to the front end of the discharge pipe (27) by bolt thread.