Double-effect concentration automatic drainage device

Abstract

The utility model relates to the field of liquid concentration treatment especially relates to a double -effect concentration automatic drainage device. A double -effect concentration automatic drainage device has condensate tank and pedestal etc. The pedestal is fixedly connected with condensate tank, and condensate tank is connected with the vacuumizing pipe. The sealing is carried out through the cooperation of the round bar and the round pipe, the automatic monitoring and automatic discharge of the condensate in the condensate tank are realized, the vacuumizing effect of the condensate tank is avoided from being destroyed when draining, the sealing is carried out through the cooperation of the simple structure of the round bar and the round pipe, the control is not needed to use the precise electronic valve body, the steam erosion of the precise electronic valve body is avoided from being frequently damaged, after the reset of the round bar and the buoyancy disc, the electromagnetic drain valve is opened, the condensate collected in the round bar is discharged, then the electromagnetic drain valve is closed again, and the floating effect of the buoyancy disc next time is ensured.

Description

Technical Field

[0001] This utility model relates to the field of liquid concentration treatment, and in particular to a dual-effect concentration automatic drainage device. Background Technology

[0002] Existing concentration equipment requires manual periodic opening of the drain valve for drainage. However, due to the vacuuming effect, the drain valve has low drainage efficiency and will damage the original vacuuming effect, affecting the normal use of the concentration equipment. This results in problems such as low drainage efficiency, the need for manual intervention, and the inability of the condensate recovery system to automatically drain the water. Utility Model Content

[0003] In order to overcome the shortcomings of low drainage efficiency and the inability of the condensate recovery system to automatically drain water that requires manual intervention, this utility model provides a dual-effect concentration automatic drainage device.

[0004] Technical Solution: A dual-effect condenser automatic drainage device includes a condensate tank, a base, a vacuum pipe, a steam pipe, and a drain pipe; the condensate tank is fixedly connected to the base; the condensate tank is connected to the vacuum pipe; the condensate tank is connected to the steam pipe; the condensate tank is connected to the drain pipe; it also includes a liquid level sensor and a sealing assembly; a liquid level sensor is installed on the condensate tank for monitoring the liquid level; a sealing assembly is connected inside the condensate tank for isolating steam and condensate during drainage; the sealing assembly consists of a sealing disc, a circular tube, a fixing frame, a circular rod, and a buoyancy plate; a sealing disc is fixedly connected inside the condensate tank; two fixing frames are fixedly connected inside the condensate tank; both fixing frames are located below the sealing disc; a circular rod is slidably connected inside both fixing frames; the sealing disc passes through the circular tube, and the circular rod can cooperate with the circular tube to form a sealing effect; a buoyancy plate is fixedly connected to the circular rod.

[0005] As an improvement to the above solution, an electromagnetic vent valve is also included; the condensate tank is connected to an electromagnetic vent valve.

[0006] As an improvement to the above solution, it also includes a top cover and fixing bolts; the condensate tank consists of a tank body and a top cover; the top cover is detachably connected to the tank body; the tank body and the top cover are connected by fixing bolts.

[0007] As an improvement to the above scheme, it also includes lifting rings; several lifting rings are fixed to the top cover.

[0008] As an improvement to the above solution, it also includes a sealing ring; the top cover is connected to a sealing ring; and the tank body of the condensate tank is provided with a sealing groove that mates with the sealing ring.

[0009] As an improvement to the above solution, the sealing ring is designed as a hollow structure, and a gas that expands and contracts with temperature is placed inside the sealing ring.

[0010] As an improvement to the above solution, the sealing disc is made of corrosion-resistant material, which increases the service life of the sealing disc.

[0011] As an improvement to the above solution, the buoyancy disk is made of corrosion-resistant buoyancy material, which increases the service life of the buoyancy disk.

[0012] As an improvement to the above scheme, several drainage grooves for drainage are provided on the round rod.

[0013] As an improvement to the above solution, the lower part of the round rod is set as a hollow structure, and several water inlet holes communicating with the hollow structure are opened on the round rod; an electromagnetic drain valve is set at the bottom of the round rod, and the electromagnetic drain valve is connected to the hollow part of the round rod.

[0014] Beneficial effects: By using a round rod and a round tube for sealing, automatic monitoring and discharge of condensate in the condensate tank are achieved. At the same time, the vacuum effect of the condensate tank is not disrupted during drainage. Furthermore, the simple structure of the round rod and round tube for sealing eliminates the need for a precision electronic valve body, thus avoiding frequent damage and failure due to steam corrosion. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the internal structure of the condensate tank of this utility model; Figure 3 This is a schematic diagram of the combined structure of the top cover and the lifting ring of this utility model; Figure 4 This is a schematic diagram of the cross-sectional structure of the circular rod of this utility model.

[0016] The labels in the diagram are as follows: 1-Condensate tank, 101-Top cover, 102-Lifting ring, 103-Fixing bolt, 104-Sealing ring, 2-Base, 3-Vacuum pipe, 4-Steam pipe, 5-Drain pipe, 6-Level sensor, 7-Solenoid vent valve, 8-Sealing disc, 9-Round pipe, 10-Fixing bracket, 11-Round rod, 1101-Water inlet, 1102-Drain trough, 12-Buoyancy plate, 13-Solenoid drain valve. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0018] Example A dual-effect concentration automatic drainage device, based on Figures 1-4As shown, it includes a condensate tank 1, a base 2, a vacuum pipe 3, a steam pipe 4, and a drain pipe 5; the base 2 is fixedly connected to the condensate tank 1; the upper part of the condensate tank 1 is connected to the vacuum pipe 3; the right side of the condensate tank 1 is connected to the steam pipe 4; the bottom of the condensate tank 1 is connected to the drain pipe 5. It also includes a liquid level sensor 6 and a sealing assembly; the liquid level sensor 6 is installed on the condensate tank 1; the sealing assembly is connected inside the condensate tank 1; the sealing assembly consists of a sealing disc 8, a round tube 9, a fixing frame 10, a round rod 11 and a buoyancy plate 12; the sealing disc 8 is fixedly connected inside the condensate tank 1; two fixing frames 10 are fixedly connected inside the condensate tank 1; both fixing frames 10 are located below the sealing disc 8; the round rod 11 is slidably connected inside the two fixing frames 10; the round tube 9 passes through the sealing disc 8; the buoyancy plate 12 is fixedly connected to the lower part of the round rod 11.

[0019] It also includes an electromagnetic vent valve 7; the condensate tank 1 is connected to the electromagnetic vent valve 7.

[0020] It also includes a top cover 101 and fixing bolts 103; the condensate tank 1 consists of a tank body and a top cover 101; the top cover 101 is detachably connected to the tank body; the tank body and the top cover 101 are connected together by fixing bolts 103.

[0021] It also includes lifting rings 102; several symmetrical lifting rings 102 are fixedly connected to the top cover 101.

[0022] It also includes a sealing ring 104; the sealing ring 104 is connected to the lower side of the upper cover 101; and a sealing groove that mates with the sealing ring 104 is provided on the tank body of the condensate tank 1.

[0023] The sealing ring 104 is a hollow structure, and the sealing ring 104 contains gas that expands and contracts with temperature.

[0024] The sealing disc 8 is made of corrosion-resistant material, which improves the service life of the sealing disc 8.

[0025] The buoyancy disk 12 is made of corrosion-resistant buoyancy material, which improves the service life of the buoyancy disk 12.

[0026] Several drainage grooves 1102 are provided on the round rod 11.

[0027] The lower part of the round rod 11 is set as a hollow structure, and several water inlet holes 1101 connected to the hollow structure are opened on the round rod 11; an electromagnetic drain valve 13 is provided at the bottom of the round rod 11, and the electromagnetic drain valve 13 is connected to the hollow part of the round rod 11.

[0028] During installation, the top cover 101 is hoisted using lifting rings 102 and fixed to the tank body of the condensate tank 1 using fixing bolts 103. A sealing ring 104 ensures a tight seal at the connection between the top cover 101 and the tank body. During use, steam is introduced into the condensate tank 1 through steam pipe 4, and a vacuum is created by connecting an external vacuum pump through vacuum pipe 3. The steam condenses into water inside the condensate tank 1 and collects on the sealing plate 8. The condensate is then guided to the lower part of the condensate tank 1 through a circular pipe 9, and monitored by a liquid level sensor 6. The condensate level in condensate tank 1 is measured. When the condensate level reaches the height of the buoyancy plate 12, the buoyancy causes the buoyancy plate 12 to drive the round rod 11 to slide upward within the fixed frame 10 as the condensate level rises. As the round rod 11 rises, it inserts into the round tube 9. At this time, the condensate on the sealing plate 8 flows into the lower part of the condensate tank 1 through the drain trough 1102 until the drain trough 1102 is completely above the round tube 9. At this point, the condensate level is at the threshold monitored by the level sensor 6. The drain pipe 5 and the solenoid vent valve 7 are opened, allowing the condensate collected at the bottom of the condensate tank 1 to be automatically discharged and collected through the drain pipe 5. The condensate on the sealing plate 8 is introduced into the hollow structure at the bottom of the round rod 11 through the inlet hole 1101 for collection. Due to the vacuum effect at the top of the condensate tank 1 and the external atmospheric pressure, the round rod 11 is held inside the round tube 9, and the buoyancy plate 12 does not descend with the drop in condensate level. This, in turn, creates a seal through the cooperation of the round rod 11 and the round tube 9, achieving automatic monitoring and discharge of condensate in the condensate tank 1. Simultaneously, it avoids disrupting the vacuum effect of the condensate tank 1 during drainage. The sealing is achieved through a simple structure of the round rod 11 and the round tube 9, eliminating the need for a precision electronic valve body for control. This avoids the frequent damage and failures caused by steam erosion of the precision electronic valve body. After the condensate is drained, the drain pipe 5 and the solenoid vent valve 7 are closed. At this time, the round rod 11 slides down and automatically resets itself within the fixing frame 10 due to its own weight and the weight of the condensate collected inside the round rod 11. After the round rod 11 and the buoyancy plate 12 are reset, the solenoid drain valve 13 is opened to drain the condensate collected inside the round rod 11. Then the solenoid drain valve 13 is closed to ensure the buoyancy plate 12 floats up effectively the next time.

[0029] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A double-effect condensing automatic drainage device, comprising a condensate tank (1), a base (2), a vacuum pipe (3), a steam pipe (4), and a drain pipe (5); the base (2) is fixedly connected to the condensate tank (1); the condensate tank (1) is connected to the vacuum pipe (3); the condensate tank (1) is connected to the steam pipe (4); the condensate tank (1) is connected to the drain pipe (5); characterized in that, It also includes a liquid level sensor (6) and a sealing assembly; a liquid level sensor (6) for monitoring the liquid level is installed on the condensate tank (1); a sealing assembly for isolating steam and condensate during drainage is connected inside the condensate tank (1); the sealing assembly consists of a sealing disc (8), a round tube (9), a fixing frame (10), a round rod (11) and a buoyancy plate (12); a sealing disc (8) is fixedly connected inside the condensate tank (1); two fixing frames (10) are fixedly connected inside the condensate tank (1); both fixing frames (10) are located below the sealing disc (8); a round rod (11) is slidably connected inside the two fixing frames (10); the round tube (9) passes through the sealing disc (8), and the round rod (11) can cooperate with the round tube (9) to form a sealing effect; a buoyancy plate (12) is fixedly connected to the round rod (11).

2. The automatic drainage device for dual-effect concentration according to claim 1, characterized in that, It also includes an electromagnetic vent valve (7); the condensate tank (1) is connected to the electromagnetic vent valve (7).

3. The automatic drainage device for dual-effect concentration according to claim 1, characterized in that, It also includes a top cover (101) and fixing bolts (103); the condensate tank (1) consists of a tank body and a top cover (101); the top cover (101) is detachably connected to the tank body; the tank body and the top cover (101) are connected together by fixing bolts (103).

4. The automatic drainage device for dual-effect concentration according to claim 3, characterized in that, It also includes lifting rings (102); several lifting rings (102) are fixed to the top cover (101).

5. A dual-effect concentration automatic drainage device according to any one of claims 3-4, characterized in that, It also includes a sealing ring (104); the top cover (101) is connected to the sealing ring (104); the tank body of the condensate tank (1) is provided with a sealing groove that cooperates with the sealing ring (104).

6. The automatic drainage device for dual-effect concentration according to claim 5, characterized in that, The sealing ring (104) is a hollow structure, and the sealing ring (104) contains a gas that expands and contracts with temperature.

7. The automatic drainage device for double-effect concentration according to claim 1, characterized in that, The sealing disc (8) is made of corrosion-resistant material to improve the service life of the sealing disc (8).

8. The automatic drainage device for double-effect concentration according to claim 1, characterized in that, The buoyancy disk (12) is made of corrosion-resistant buoyancy material to improve the service life of the buoyancy disk (12).

9. The automatic drainage device for double-effect concentration according to claim 1, characterized in that, The round rod (11) is provided with several drainage channels (1102) for drainage.

10. The automatic drainage device for dual-effect concentration according to claim 9, characterized in that, The lower part of the round rod (11) is set as a hollow structure, and several water inlet holes (1101) are opened on the round rod (11) and communicate with the hollow structure; an electromagnetic drain valve (13) is set at the bottom of the round rod (11), and the electromagnetic drain valve (13) communicates with the hollow part of the round rod (11).

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