Textile oil agent oil-water separation device

Abstract

This application relates to an oil-water separation device for textile oils, belonging to the field of oil-water separation devices. It includes a base, with a separation processing assembly mounted on the upper surface of the base. The separation processing assembly is fixedly connected to the base. The separation processing assembly includes a feed top shell and a liquid storage bottom shell. The feed top shell is disposed on the upper surface of the liquid storage bottom shell and is sealed and fixedly connected to it. Several sets of electric heating tubes are fixedly installed on the inner side of the bottom surface of the liquid storage bottom shell. A filter screen assembly is installed obliquely in the feed top shell. The textile oil-water separation device of this application achieves highly efficient oil-water separation of textile oils through a reasonable structural design and component combination. From initial impurity filtration to heating and evaporating water, and then to condensing and recovering water, the entire process is efficient and reliable.

Description

Technical Field

[0001] This application relates to the technical field of oil-water separation devices, and in particular to an oil-water separation device for textile oil agents. Background Technology

[0002] In textile production, textile oils are key auxiliary materials that ensure fiber processing performance. Their purity and moisture content directly affect the stability of textile processes and the quality of the final product. During storage, transportation, and initial preparation, textile oils are easily contaminated with moisture and solid impurities due to factors such as environmental humidity, equipment cleaning residues, or raw material mixing. If used directly in fiber processing, this not only reduces the oil's lubrication and antistatic effects but may also lead to clogging of spinning nozzles, increased fiber breakage rates, and even damage to textile equipment. Currently, commonly used textile oil-water separation equipment in the industry often adopts a combination structure of "static sedimentation + simple filtration." Through natural settling, the oil and water separate into layers. The upper layer of oil is filtered through a single-layer filter and then discharged, while the lower layer of water is directly discharged.

[0003] However, traditional equipment often fails to thoroughly filter impurities in practical applications. The single-layer filters in traditional equipment are mostly planar structures with fixed mesh sizes. When the oil contains fine impurities such as fiber debris and colloidal particles, insufficient filtration area or mesh blockage can easily lead to impurity residue. Furthermore, oil-water separation efficiency is low. The natural settling method relies on the density difference between oil and water to achieve stratification. For high-viscosity textile oils (such as polyester spinning oils), the stratification time often exceeds 2 hours, and an emulsion layer easily forms at the oil-water interface, resulting in incomplete separation. Utility Model Content

[0004] In order to achieve efficient oil-water separation processing, this application provides a textile oil-water separation device.

[0005] The technical solution of the textile oil-water separation device provided in this application is as follows: A textile oil-water separation device includes a base, a separation and processing box assembly mounted on the upper surface of the base, the separation and processing box assembly being fixedly connected to the base, the separation and processing box assembly including a feeding top shell and a liquid storage bottom shell, the feeding top shell being disposed on the upper surface of the liquid storage bottom shell and being sealed and fixedly connected to the liquid storage bottom shell, a plurality of sets of electric heating tubes being fixedly installed on the inner side of the bottom surface of the liquid storage bottom shell, a filter screen assembly being inclinedly installed in the feeding top shell, the filter screen assembly being fixedly connected to the feeding top shell, and a feeding cover assembly being sealed and installed on the top of the filter screen assembly, and a matching condensation box assembly being provided at the outer end of the feeding top shell.

[0006] By adopting the above technical solution, the equipment base ensures stable installation and operation of the separation and processing unit. A liquid storage pipe at the bottom of the separation and processing unit facilitates stable discharge of the oil after separation. The design of the separation and processing unit with a combined inlet top shell and liquid storage bottom shell allows for convenient preliminary treatment of the incoming oil mixture through the inlet top shell. An inclined filter assembly is installed in the inlet top shell for easy filtration of the liquid. The inclined design also allows impurities to accumulate on one side, facilitating cleaning and maintaining the filter's effectiveness. By setting up the equipment base, separation and processing unit, filter assembly, inlet cover assembly, and condenser assembly, preliminary filtration and oil-water separation of textile oil are achieved. An electric heating element heats the oil in the liquid storage bottom shell, causing water to evaporate. The condenser assembly then condenses the water vapor into liquid water, achieving oil-water separation. This structural design is reasonable, easy to operate, and effectively improves the efficiency and effect of oil-water separation.

[0007] Optionally, the equipment base includes a bracket and an anti-slip seat plate, wherein the anti-slip seat plate is installed at both ends of the lower end face of the bracket and is fixedly connected to the bracket.

[0008] By adopting the above technical solution, the equipment base adopts a combination structure of bracket and anti-slip seat plate. The bracket provides stable support for the separation and processing box group, and the anti-slip seat plate increases the friction between the device and the ground, preventing the device from sliding during operation and ensuring the stability and safety of the device.

[0009] Optionally, the feed top shell includes an outer shell and a drain shell. The drain shell is disposed on the lower side of the filter assembly and is fixedly installed on the outer side of the outer shell. A sealing plug is inserted into the drain shell.

[0010] By adopting the above technical solution, the design of the feed top shell and the drain shell facilitates the discharge of impurities filtered by the filter assembly. The sealing plug inserted into the drain shell prevents oil leakage, ensuring the sealing and safety of the device.

[0011] Optionally, an exhaust pipe for connecting to the condenser box assembly is provided on the outer side of the outer shell, and a transparent cover is installed on the front end face of the liquid storage bottom shell, the transparent cover being rotatably connected to the liquid storage bottom shell in a sealed manner.

[0012] By adopting the above technical solution, the exhaust pipe on the outer shell is used to connect to the condenser assembly, allowing the evaporated water vapor to smoothly enter the condenser assembly for condensation. The transparent cover on the front end of the liquid storage tank facilitates observation of the oil condition inside the tank, allowing operators to promptly monitor the oil separation status.

[0013] Optionally, the filter assembly includes a positioning frame and an auxiliary mesh, wherein the positioning frame is fixedly installed on the inner side of the housing, and the auxiliary mesh is fixedly installed in the positioning frame.

[0014] By adopting the above technical solution, the combination of the positioning frame and the auxiliary mesh of the filter assembly ensures the stability and filtration effect of the filter. The positioning frame is fixed to the inner side of the outer shell, and the auxiliary mesh is installed in the positioning frame, which can effectively filter impurities in textile oils and improve the purity of the oil.

[0015] Optionally, the feed cover assembly includes a conical top shell and a sealing cover assembly. The conical top shell is installed at the center of the upper end face of the sealing cover assembly, and the conical top shell is sealed and fixedly connected to the sealing cover assembly.

[0016] By adopting the above technical solution, the design of the conical top shell and sealing assembly of the feed cover group facilitates the addition of textile oil. The conical top shell guides the oil smoothly into the filter assembly, and the sealing assembly ensures the sealing of the feed inlet, preventing oil leakage.

[0017] Optionally, the sealing assembly includes a disc cover plate and a diversion inclined shell, wherein the diversion inclined shell is disposed at the end with a higher height of the auxiliary grille, and the diversion inclined shell is fixedly installed on the lower end face of the disc cover plate.

[0018] By adopting the above technical solution, the design of the cover plate and the flow-guiding inclined shell of the sealing assembly allows the oil to flow evenly into the filter screen assembly. The flow-guiding inclined shell is located at the higher end of the auxiliary mesh, which is beneficial to the flow and filtration of the oil.

[0019] Optionally, the condenser assembly includes a liquefied shell with an opening at the lower end and a cooling pipe assembly, wherein the cooling pipe assembly is sleeved on the outer surface of the liquefied shell and is fixedly connected to the liquefied shell.

[0020] By adopting the above technical solution, the combination of the liquefaction shell and the cooling pipe assembly of the condenser group can effectively condense water vapor into liquid water. The cooling pipe assembly is sleeved on the outer surface of the liquefaction shell, and the heat is removed by the circulation of the coolant, thus improving the condensation effect.

[0021] In summary, this application includes at least one of the following beneficial technical effects: The textile oil-water separation device of this application achieves highly efficient oil-water separation of textile oils through reasonable structural design and component combination. From initial filtration of impurities to heating and evaporating water, and then to condensing and recovering water, the entire process is efficient and reliable. The equipment base ensures the stability of the device, and all components fit together tightly. This device can effectively improve the quality of textile oils, reduce damage to textile equipment, and lower production costs, and has broad application prospects. Attached Figure Description

[0022] Figure 1This is a perspective view of the overall structure in the embodiments of this application.

[0023] Figure 2 yes Figure 1 Front view of the device shown.

[0024] Figure 3 This is a perspective view of the equipment base, separation and processing box assembly, and filter assembly in the embodiments of this application.

[0025] Figure 4 yes Figure 3 A cross-sectional view of the device shown.

[0026] Figure 5 This is a perspective view of the feed cover assembly in the embodiments of this application.

[0027] Figure 6 This is a perspective view of the condenser assembly in the embodiments of this application.

[0028] Explanation of reference numerals in the attached drawings: 1. Equipment base; 11. Bracket; 12. Anti-slip seat plate; 2. Separation and processing box assembly; 20. Electric heating tube; 21. Feed top shell; 211. Outer shell; 212. Drain shell; 213. Sealing plug; 214. Exhaust pipe; 22. Liquid storage bottom shell; 221. Transparent cover; 3. Filter screen assembly; 31. Positioning frame; 32. Auxiliary middle screen; 4. Feed cover assembly; 41. Conical top shell; 42. Cover assembly; 421. Disc cover plate; 422. Drainage inclined shell; 5. Condensation box assembly; 51. Liquefaction shell; 52. Cooling pipe assembly. Detailed Implementation

[0029] The present application will be further described in detail below with reference to the accompanying drawings.

[0030] This application discloses an oil-water separation device for textile oils. (Refer to...) Figure 1 , Figure 2 and Figure 3As shown, a textile oil-water separation device includes a base 1, a separation processing box 2 installed on the upper surface of the base 1, the separation processing box 2 being fixedly connected to the base 1, the separation processing box 2 including a feeding top shell 21 and a liquid storage bottom shell 22, the feeding top shell 21 being disposed on the upper surface of the liquid storage bottom shell 22, and the feeding top shell 21 being sealed and fixedly connected to the liquid storage bottom shell 22, a plurality of sets of electric heating tubes 20 being fixedly installed on the inner side of the bottom surface of the liquid storage bottom shell 22, a filter screen assembly 3 being installed obliquely in the feeding top shell 21, the filter screen assembly 3 being fixedly connected to the feeding top shell 21, and a feeding cover assembly 4 being sealed and installed on the top of the filter screen assembly 3, and a matching condensation box assembly 5 being provided at the outer end of the feeding top shell 21. By adopting the above technical solution, the equipment base 1 ensures the stable installation and processing of the separation and processing box 2. A liquid storage pipe for discharging oil is installed at the lower end of the separation and processing box 2 to facilitate stable discharge of oil after oil-water separation. The separation and processing box 2 is designed with a matching inlet top shell 21 and a liquid storage bottom shell 22, ensuring convenient preliminary treatment of the incoming oil mixture through the inlet top shell 21. A filter screen assembly 3 is installed at an angle in the inlet top shell 21 for easy filtration of the liquid. The angled arrangement also allows impurities to accumulate on one side, facilitating cleaning and maintaining the filter's effectiveness. By setting up the equipment base 1, separation and processing box 2, filter screen assembly 3, inlet cover assembly 4, and condenser assembly 5, preliminary filtration and oil-water separation of textile oil are achieved. The electric heating tube 20 heats the oil in the liquid storage bottom shell 22, causing water to evaporate. The condenser assembly 5 then condenses the water vapor into liquid water, thus achieving oil-water separation. This structural design is reasonable and easy to operate, effectively improving the efficiency and effect of oil-water separation. The equipment base 1 includes a bracket 11 and an anti-slip seat plate 12. The anti-slip seat plate 12 is installed at both ends of the lower end face of the bracket 11 and is fixedly connected to the bracket 11. The equipment base 1 adopts a combined structure of bracket 11 and anti-slip seat plate 12. The bracket 11 provides stable support for the separation and processing box 2, while the anti-slip seat plate 12 increases the friction between the device and the ground, preventing the device from sliding during operation and ensuring the stability and safety of the device.

[0031] Reference Figure 2As shown, the feed top shell 21 includes an outer shell 211 and a drain shell 212. The drain shell 212 is located on the lower side of the filter assembly 3 and is fixedly installed on the outer side of the outer shell 211. A sealing plug 213 is inserted into the drain shell 212. The design of the outer shell 211 and the drain shell 212 of the feed top shell 21 facilitates the discharge of impurities filtered by the filter assembly 3. The sealing plug 213 inserted into the drain shell 212 prevents oil leakage and ensures the sealing and safety of the device. An exhaust pipe 214 for connecting to the condenser assembly 5 is provided on the outer side of the outer shell 211. A transparent cover 221 is installed on the front end of the liquid storage bottom shell 22, and the transparent cover 221 is rotatably connected to the liquid storage bottom shell 22 in a sealed manner. The exhaust pipe 214 on the outer shell 211 is used to connect to the condenser assembly 5, so that the evaporated water vapor can smoothly enter the condenser assembly 5 for condensation. The transparent cap 221 on the front end of the liquid storage tank 22 facilitates observation of the oil condition inside the liquid storage tank 22, allowing operators to promptly grasp the oil separation status.

[0032] Reference Figure 3 and Figure 4 As shown, the filter assembly 3 includes a positioning frame 31 and an auxiliary mesh 32. The positioning frame 31 is fixedly installed on the inner side of the outer casing 211, and the auxiliary mesh 32 is fixedly installed in the positioning frame 31. The combination of the positioning frame 31 and the auxiliary mesh 32 in the filter assembly 3 ensures the stability and filtration effect of the filter. The positioning frame 31 is fixed on the inner side of the outer casing 211, and the auxiliary mesh 32 is installed in the positioning frame 31, which can effectively filter impurities in textile oils and improve the purity of the oil.

[0033] Reference Figure 5 As shown, the feed cover assembly 4 includes a conical top shell 41 and a sealing assembly 42. The conical top shell 41 is installed at the center of the upper end face of the sealing assembly 42, and the conical top shell 41 is sealed and fixedly connected to the sealing assembly 42. The design of the conical top shell 41 and the sealing assembly 42 of the feed cover assembly 4 facilitates the addition of textile oil. The conical top shell 41 can guide the oil smoothly into the filter assembly 3, and the sealing assembly 42 ensures the sealing of the feed inlet and prevents oil leakage. The sealing assembly 42 includes a disc cover plate 421 and a flow-guiding inclined shell 422. The flow-guiding inclined shell 422 is located at the higher end of the auxiliary mesh 32, and is fixedly installed on the lower end face of the disc cover plate 421. The design of the disc cover plate 421 and the flow-guiding inclined shell 422 of the sealing assembly 42 allows the oil to flow evenly into the filter assembly 3. The flow-guiding inclined shell 422 being located at the higher end of the auxiliary mesh 32 is beneficial for the flow and filtration of the oil.

[0034] Reference Figure 6As shown, the condenser assembly 5 includes a liquefied shell 51 with an open lower end and a cooling pipe assembly 52. ​​The cooling pipe assembly 52 is fitted onto the outer surface of the liquefied shell 51 and is fixedly connected to the liquefied shell 51. The combination of the liquefied shell 51 and the cooling pipe assembly 52 in the condenser assembly 5 can effectively condense water vapor into liquid water. The cooling pipe assembly 52, fitted onto the outer surface of the liquefied shell 51, removes heat through the circulating flow of coolant, thus improving the condensation effect.

[0035] The implementation principle of the textile oil-water separation device according to this application embodiment is as follows: During use, the textile oil-water mixture to be separated is poured into the feed top shell 21 through the conical top shell 41, and flows evenly to the filter screen assembly 3 through the guide inclined shell 422 of the sealing assembly 42. The auxiliary middle mesh 32 in the filter screen assembly 3 can effectively filter solid impurities. The filtered liquid flows into the liquid storage bottom shell 22. The liquid in the liquid storage bottom shell 22 is heated by the electric heating tube 20, causing the water to evaporate. The water vapor enters the condensation box group 5 through the exhaust pipe 214, condenses into water under the action of the cooling pipe group 52, and is discharged from the lower opening of the liquefaction shell 51. The oil remains in the liquid storage bottom shell 22. The liquid level and separation status in the liquid storage bottom shell 22 can be observed through the transparent sealing cap 221. The sealing plug 213 on the drain shell 212 is opened periodically to clean the solid impurities trapped by the filter screen assembly 3.

[0036] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A textile oiling agent oil-water separation device comprising a device seat (1), characterized in that: The upper end face of the equipment base (1) is equipped with a separation processing box assembly (2). The separation processing box assembly (2) is fixedly connected to the equipment base (1). The separation processing box assembly (2) includes a feed top shell (21) and a liquid storage bottom shell (22). The feed top shell (21) is located on the upper end face of the liquid storage bottom shell (22), and the feed top shell (21) and the liquid storage bottom shell (22) are sealed and fixedly connected. Several sets of electric heating tubes (20) are fixedly installed on the inner side of the bottom surface of the liquid storage bottom shell (22). A filter screen assembly (3) is installed obliquely in the feed top shell (21). The filter screen assembly (3) is fixedly connected to the feed top shell (21), and a feed cover assembly (4) is sealed on the top of the filter screen assembly (3). A matching condensation box assembly (5) is provided at the outer end of the feed top shell (21).

2. The textile oil-water separation device according to claim 1, characterized in that: The equipment base (1) includes a bracket (11) and an anti-slip seat plate (12). The anti-slip seat plate (12) is installed at both ends of the lower end face of the bracket (11) and is fixedly connected to the bracket (11).

3. A textile oiling agent water separation device according to claim 2, characterized in that: The feed top shell (21) includes an outer shell (211) and a drain shell (212). The drain shell (212) is located on the lower side of the filter assembly (3) and is fixedly installed on the outer side of the outer shell (211). A sealing plug (213) is inserted into the drain shell (212).

4. A textile oiling agent water separation device according to claim 3, characterized in that: An exhaust pipe (214) for connecting the condenser box assembly (5) is provided on the outer side of the outer shell (211), and a transparent cover (221) is installed on the front end of the liquid storage bottom shell (22), and the transparent cover (221) is rotatably connected to the liquid storage bottom shell (22).

5. A textile oiling agent water separation device according to claim 4, characterized in that: The filter assembly (3) includes a positioning frame (31) and an auxiliary mesh (32). The positioning frame (31) is fixedly installed on the inner side of the outer shell (211), and the auxiliary mesh (32) is fixedly installed in the positioning frame (31).

6. A textile oiling agent water separation device according to claim 5, characterized in that: The feed cover assembly (4) includes a conical top shell (41) and a cover assembly (42). The conical top shell (41) is installed at the center of the upper end face of the cover assembly (42), and the conical top shell (41) and the cover assembly (42) are sealed and fixedly connected.

7. A textile oiling agent water separation device according to claim 6, characterized in that: The sealing assembly (42) includes a disc cover plate (421) and a drainage inclined shell (422). The drainage inclined shell (422) is located at the higher end of the auxiliary mesh (32), and the drainage inclined shell (422) is fixedly installed on the lower end face of the disc cover plate (421).

8. A textile oiling agent water separation device according to claim 7, characterized in that: The condenser assembly (5) includes a liquefied shell (51) with an opening at the lower end and a cooling pipe assembly (52). The cooling pipe assembly (52) is sleeved on the outer surface of the liquefied shell (51) and is fixedly connected to the liquefied shell (51).

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