Pulse-jet cartridge filter
Patent Information
- Application Number
- CN202521277665.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-20
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-06-20
AI Technical Summary
[0003]脉冲滤筒除尘器在工作过程中,通常采用定时产生脉冲气体对滤筒进行清灰处理,但是该方式存在如下不足:不能及时清灰,清灰具有滞后性,当定时清灰时,往往滤筒上的灰尘已经达到清灰条件很长时间,因此在清灰前,滤筒的过滤效果大幅度降低、影响除尘效果
本实用新型通过设置检测组件可实时对滤筒积灰情况进行检测,当滤筒达到积灰清理条件可及时对滤筒进行清灰。
Smart Images

Figure CN224762669U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of dust collector technology, and in particular to a pulse filter cartridge dust collector. Background Technology
[0002] Pulse jet cartridge dust collectors are dust collectors that use cartridges as filter elements or employ pulse jet cleaning. They have advantages such as reasonable structure, high dust removal efficiency, and significant energy saving, and are widely used in dust and fume control in industries such as biopharmaceuticals, building materials, light industry, metallurgy, and chemicals. A typical pulse jet cartridge dust collector includes a support frame, a housing, a cleaning device, an inlet duct, and an outlet duct. The housing is mounted on top of the support frame, and the cleaning device is located inside the housing. The inlet and outlet ducts are located on opposite sides of the housing. Dust-laden gas enters through the inlet duct, is treated by the cleaning device, and is discharged through the outlet duct.
[0003] During operation, pulse jet dust collectors typically use timed pulse gas to clean the filter cartridges. However, this method has the following drawbacks: it cannot clean the dust in a timely manner, and the cleaning process is delayed. When timed cleaning is performed, the dust on the filter cartridges has often reached the cleaning condition for a long time. Therefore, before cleaning, the filtration efficiency of the filter cartridges is greatly reduced, affecting the dust removal effect. Utility Model Content
[0004] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a pulse filter cartridge dust collector. By setting a detection component, the dust accumulation of the filter cartridge can be detected in real time, and the filter cartridge can be cleaned in time when the dust accumulation reaches the cleaning condition.
[0005] The objective of this utility model is achieved through the following technical solution: A pulse jet cartridge dust collector includes a dust collector body, the dust collector body having a dust collection chamber and a clean air chamber communicating with the dust collection chamber, a filter cartridge being disposed in the dust collection chamber, the dust collector body having an air inlet pipe communicating with the dust collection chamber and an air outlet pipe communicating with the clean air chamber, the dust collection chamber being communicating with the clean air chamber through the filter cartridge, and a detection component for detecting the air pressure inside the dust collection chamber being disposed in the dust collection chamber; The detection assembly includes a detection tube, a sealing element, and a sensor. The detection tube is connected to the clean air chamber and the dust removal chamber respectively. The sealing element is slidably disposed in the detection tube and is used to seal the detection tube before the air pressure in the dust removal chamber reaches a preset value. When the air pressure in the dust removal chamber rises to the preset value, the gas in the dust removal chamber pushes the sealing element to move towards the dust removal chamber and connects the dust removal chamber and the clean air chamber through the sealing element. The sensor is installed inside the detection tube and located on the side of the sealing component away from the dust removal chamber. The sensor is used to detect the airflow inside the detection tube.
[0006] Furthermore, the sealing element is a cylindrical structure adapted to the inner diameter of the detection tube, and the sealing element is provided with an L-shaped gas communication channel. The first end of the gas communication channel is connected to the end face of the sealing element near the clean gas chamber, and the second end of the gas communication channel is connected to the circumferential surface of the sealing element. The detection tube is provided with a connecting hole. When the sealing component moves to the second end of the gas communication channel and corresponds to the connecting hole, the dust removal chamber and the clean air chamber are connected.
[0007] Furthermore, the end of the sealing member away from the clean air chamber is provided with an elastic reset member.
[0008] Furthermore, the elastic reset element is a spring.
[0009] Furthermore, a retaining ring is coaxially fixed at the end of the detection tube away from the clean air chamber, one end of the elastic reset member is fixed to the sealing member, and the other end of the elastic reset member is fixed to the retaining ring.
[0010] Furthermore, a stop block is fixedly installed inside the detection tube. The stop block is located on the side of the sealing component near the clean air chamber and is used for positioning the sealing component.
[0011] Furthermore, the sensor is mounted on the stop.
[0012] Furthermore, a dust collection bucket is connected to the lower end of the dust removal chamber via a flange.
[0013] Furthermore, the lower end of the dust removal chamber has a funnel-shaped structure.
[0014] The beneficial effects of this utility model are: This invention can detect the dust accumulation on the filter cartridge in real time by setting up a detection component, and can clean the filter cartridge in a timely manner when the dust accumulation reaches the cleaning condition. Attached Figure Description
[0015] Figure 1 This is a perspective view of the pulse filter cartridge dust collector in the embodiment of this utility model; Figure 2 This is a top view of a pulse jet cartridge dust collector; Figure 3 for Figure 2 Sectional view along line AA; Figure 4 for Figure 3 Enlarged view of point B in the middle section; In the diagram, 1. Dust collector body; 2. Dust collection chamber; 3. Clean air chamber; 4. Filter cartridge; 5. Detection tube; 6. Sealing component; 7. Sensor; 8. Gas communication channel; 9. Connecting hole; 10. Elastic reset component; 11. Buffer ring; 12. Baffle block; 13. Dust collection bucket. Detailed Implementation
[0016] The technical solution of this utility model will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0017] See Figures 1-4 This utility model provides a technical solution: Example: like Figures 1-4 As shown, a pulse jet filter cartridge dust collector includes a dust collector body 1. The dust collector body 1 is provided with a dust collection chamber 2 and a clean air chamber 3 communicating with the dust collection chamber 2. A filter cartridge 4 is provided in the dust collection chamber 2. The dust collector body 1 is provided with an air inlet pipe communicating with the dust collection chamber 2 and an air outlet pipe communicating with the clean air chamber 3. The dust collection chamber 2 is connected to the clean air chamber 3 through the filter cartridge 4. A detection component for detecting the air pressure inside the dust collection chamber 2 is provided in the dust collection chamber 2. like Figure 4 As shown, the detection assembly includes a detection tube 5, a sealing element 6, and a sensor 7. The detection tube 5 is connected to the clean air chamber 3 and the dust removal chamber 2 respectively. The sealing element 6 is slidably disposed in the detection tube 5 and is used to seal the detection tube 5 before the air pressure in the dust removal chamber 2 reaches a preset value. When the air pressure in the dust removal chamber 2 rises to the preset value, the gas in the dust removal chamber 2 pushes the sealing element 6 to move towards the dust removal chamber 2, and the dust removal chamber 2 is connected to the clean air chamber 3 through the sealing element 6. The sensor 7 is installed inside the detection tube 5 and is located on the side of the sealing member 6 away from the dust removal chamber 2. The sensor 7 is used for airflow detection inside the detection tube 5.
[0018] The sealing element 6 is a cylindrical structure adapted to the inner diameter of the detection tube 5. The sealing element 6 is provided with an L-shaped gas communication channel 8. The first end of the gas communication channel 8 is connected to the end face of the sealing element 6 near the clean air chamber 3, and the second end of the gas communication channel is connected to the circumferential surface of the sealing element 6. The detection tube 5 is provided with a connecting hole 9. When the sealing member 6 moves to the second end of the gas communication channel and corresponds to the connecting hole 9, the dust removal chamber 2 and the clean air chamber 3 are connected.
[0019] The end of the sealing member 6 away from the clean air chamber 3 is provided with an elastic reset member 10 (which is a spring).
[0020] A retaining ring 11 is coaxially fixed at one end of the detection tube 5 away from the clean air chamber 3. A retaining block 12 is also fixed inside the detection tube 5. The sensor 7 is mounted on the retaining block 12. The retaining block 12 is mounted on the side of the sealing member 6 near the clean air chamber 3. The retaining block 12 is used for positioning the sealing member 6.
[0021] The lower end of the dust removal chamber 2 has a funnel-shaped structure, and the lower end of the dust removal chamber 2 is connected to the dust collection bucket 13 through a flange.
[0022] 1. The pulse filter cartridge 4 dust collector body 1 is existing technology, and its specific structure and working principle will not be described in detail here. 2. The sensor 7 is used to detect the presence of airflow by detecting the gas velocity. When the gas velocity is greater than 0 or a preset value, it can be determined that gas is passing through the detection tube 5. The specific model selection and working principle of the sensor 7 are existing technology and will not be described in detail here. 3. The sensor 7 can be electrically connected to the PLC controller of the dust collector body 1 for signal transmission. 4. Filter cotton is installed at the rear end of the baffle 12 to filter the small amount of gas entering the dust collection chamber 2.
[0023] Working principle: During normal dust removal, dust accumulates on filter cartridge 4. When the dust accumulates to a certain level, the filtration efficiency of filter cartridge 4 decreases, the resistance to gas increases, and consequently the air pressure inside dust removal chamber 2 increases.
[0024] When the air pressure inside the dust removal chamber 2 increases, the gas pushes the sealing component 6 toward the clean air chamber 3. This process overcomes the spring force until the sealing component 6 moves to contact the stop block 12. At this time, the gas communication channel corresponds to and is connected with the communication hole 9. The dust removal chamber 2 is connected to the clean air chamber 3 through the communication hole 9, the gas communication channel, and the detection tube 5.
[0025] The gas in the dust removal chamber 2 enters the clean air chamber 3 through the through hole, gas communication channel 8, and detection tube 5. The sensor 7 detects that the gas flow rate increases from zero or from a certain constant flow rate to a preset value, and then transmits the signal to the PLC controller. The PLC controller can then immediately control the pulse gas to clean the dust from the filter cartridge 4.
[0026] After the gas on filter cartridge 4 is cleaned, the filtering capacity of filter cartridge 4 is restored, the air pressure in dust removal chamber 2 drops, and at this time the sealing part 6 is reset under the action of the spring. Dust removal chamber 2 is no longer connected to clean air chamber 3 through detection tube 5, and the gas flow rate detected by sensor 7 returns to zero, preparing for the next dust removal of filter cartridge 4.
[0027] This invention can detect the dust accumulation on the filter cartridge in real time by setting up a detection component, and can clean the filter cartridge in a timely manner when the dust accumulation reaches the cleaning condition.
[0028] The above description is merely a preferred embodiment of this utility model. It should be understood that this utility model is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the concept described herein through the above teachings or related technologies or knowledge. Modifications and variations made by those skilled in the art that do not depart from the spirit and scope of this utility model should be protected within the scope of the appended claims.
Claims
1. A pulse jet cartridge dust collector, comprising a dust collector body, wherein the dust collector body has a dust collection chamber and a clean air chamber communicating with the dust collection chamber, a filter cartridge is disposed in the dust collection chamber, the dust collector body has an inlet pipe communicating with the dust collection chamber and an outlet pipe communicating with the clean air chamber, the dust collection chamber being connected to the clean air chamber through the filter cartridge, characterized in that: The dust removal chamber is equipped with a detection component for detecting the air pressure inside the dust removal chamber; The detection assembly includes a detection tube, a sealing element, and a sensor. The detection tube is connected to the clean air chamber and the dust removal chamber respectively. The sealing element is slidably disposed in the detection tube and is used to seal the detection tube before the air pressure in the dust removal chamber reaches a preset value. When the air pressure in the dust removal chamber rises to the preset value, the gas in the dust removal chamber pushes the sealing element to move towards the dust removal chamber and connects the dust removal chamber and the clean air chamber through the sealing element. The sensor is installed inside the detection tube and located on the side of the sealing component away from the dust removal chamber. The sensor is used to detect the airflow inside the detection tube.
2. The pulse-jet cartridge filter of claim 1 wherein: The sealing element is a cylindrical structure adapted to the inner diameter of the detection tube. The sealing element is provided with an L-shaped gas communication channel. The first end of the gas communication channel is connected to the end face of the sealing element near the clean gas chamber, and the second end of the gas communication channel is connected to the circumferential surface of the sealing element. The detection tube is provided with a connecting hole. When the sealing component moves to the second end of the gas communication channel and corresponds to the connecting hole, the dust removal chamber and the clean air chamber are connected.
3. The pulse-jet cartridge filter of claim 2 wherein: The end of the sealing component away from the clean air chamber is provided with an elastic reset component.
4. The pulse-jet cartridge filter of claim 3 wherein: The elastic reset element is a spring.
5. The pulse-jet cartridge filter of claim 4 wherein: The end of the detection tube away from the clean air chamber is coaxially fixed with a retaining ring, one end of the elastic reset member is fixed to the sealing member, and the other end of the elastic reset member is fixed to the retaining ring.
6. The pulse-jet cartridge filter of claim 5 wherein: A stop block is also fixed inside the detection tube. The stop block is located on the side of the sealing component near the clean air chamber and is used for positioning the sealing component.
7. The pulse-jet cartridge filter of claim 6 wherein: The sensor is mounted on the stop.
8. The pulse-jet cartridge filter of claim 1 wherein: The lower end of the dust removal chamber is connected to a dust collection bucket via a flange.
9. The pulse-jet cartridge filter of claim 8 wherein: The lower end of the dust removal chamber has a funnel-shaped structure.