Self-circulation welding fume purifier with intelligent adjustment of air supply temperature

Abstract

The utility model belongs to welding fume purification technical field especially is a kind of self-circulation welding fume purifier of intelligent adjustment air supply temperature, including main part, still include: fan room, backflush chamber and filter cartridge chamber, from top to bottom in turn be arranged in the inside of main part;Suction duct, connect in the inside rear side of main part, and the lower end of suction duct is linked with the lateral wall of filter cartridge chamber;Air outlet, it is symmetrically set in the inside upper end of main part.The utility model discloses, when the gas after purification flows through inner machine evaporation module, can automatically adjust gas temperature according to setting temperature, realize the intelligent control of air supply temperature, avoid the gas temperature after purification too low or too high influence workshop environment, can adjust the gas temperature of discharge according to the difference of season, to be able to make the application range of welding fume purifier further improve, and then, by air outlet duct and air outlet louver guide, can make the gas after purification evenly distribute, secondary reaction, ensure that discharge reaches the standard.

Description

Technical Field

[0001] This utility model relates to the field of welding fume purification technology, specifically a self-circulating welding fume purifier with intelligent air supply temperature adjustment. Background Technology

[0002] Welding fumes are a mixture of fine particles and harmful gases formed during the high-temperature vaporization and cooling of metal in the welding process. Over 50% of the particles in ilmenite-type welding electrode fumes are smaller than 0.1 μm and have strong adhesive properties. Inhalation can cause silicosis due to insoluble substances, metal oxides can lead to metal fever symptoms, manganese compounds can cause manganese poisoning, and fluorides can generate HF gas that corrodes mucous membranes. With the continuous development of social industrialization, various industrial pollution problems have become increasingly serious. In order to control the problem of low-altitude dust escape in the region, various regions have begun to install welding fume purifiers. However, the existing purification equipment can only remove dust from welding fumes, making it difficult for the welding fume purifiers to adjust the appropriate hot and cold air according to seasonal changes, thus affecting the work efficiency and health of welding workers at the workstations around the equipment.

[0003] Therefore, we propose a self-circulating welding fume purifier that intelligently adjusts the supply air temperature to solve the above problems. Utility Model Content

[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this utility model provides a self-circulating welding fume purifier with intelligent air supply temperature regulation. This solves the problem mentioned in the background that existing purification equipment can only remove dust from welding fumes, making it difficult for the purifier to adjust the temperature of the air according to seasonal changes, thus affecting the work efficiency and health of welding workers at surrounding workstations.

[0005] (II) Technical Solution To achieve the above objectives, this utility model specifically adopts the following technical solution: A self-circulating welding fume purifier with intelligent air supply temperature regulation includes a main body and also includes: The fan chamber, back-flushing chamber, and filter cartridge chamber are arranged sequentially inside the main body from top to bottom; The suction duct is connected to the rear side inside the main body, and the lower end of the suction duct is connected to the side wall of the filter cartridge chamber. The exhaust vents are symmetrically arranged inside the upper part of the main body and are connected to the fan room. The exhaust duct is connected to the outside of the exhaust vent and is located inside the main body. The air outlet louvers are located on the side wall of the main body and are connected to the exhaust duct.

[0006] Furthermore, an air inlet is provided on one side of the upper end face of the main body, and the air inlet is connected to the air intake pipe. A spark catcher is fixed on the upper end face of the air inlet.

[0007] Furthermore, the filter cartridge chamber includes a support frame and filter cartridge components. The support frame is symmetrically fixed inside the filter cartridge chamber, and filter cartridge components are arranged on the inner side of the support frame, and the filter cartridge components are arranged in groups.

[0008] Furthermore, the backflush chamber includes a steam drum and backflush valves. The steam drum is fixed in the center of the backflush chamber and is arranged symmetrically. The backflush valves are arranged symmetrically on the left and right sides of the steam drum.

[0009] Furthermore, the fan chamber includes a support frame, a motor, fan blades, and a sound-absorbing plate. The support frame is fixed inside the fan chamber, the motor is fixed inside the support frame, the fan blades are fixed at the output end of the motor, and the sound-absorbing plate is evenly distributed on the inner wall of the fan chamber.

[0010] Furthermore, an indoor evaporation module is provided at the upper end of the fan chamber, and the indoor evaporation module is located inside the main body.

[0011] Furthermore, a funnel is fixed to the lower end face of the main body, and a bucket component is slidably engaged at the bottom of the ash funnel.

[0012] (III) Beneficial Effects Compared with the prior art, this utility model provides a self-circulating welding fume purifier with intelligent air supply temperature regulation, which has the following beneficial effects: This invention uses a motor to drive the fan blades, which then guide the air through the inlet and suction duct into the filter chamber. After filtration by the filter cartridge, the air passes through the internal evaporation module, which performs heat exchange. When the purified gas flows through the internal evaporation module, the gas temperature can be automatically adjusted according to the set temperature, achieving intelligent control of the supply air temperature. This prevents the purified gas temperature from being too low or too high, which could affect the workshop environment. The exhaust gas temperature can be adjusted according to different seasons, thus further expanding the applicability of the welding fume purifier. Then, guided by the exhaust duct and air outlet louvers, the purified gas is evenly distributed and undergoes a secondary reaction, ensuring that emissions meet standards. Attached Figure Description

[0013] Figure 1 This is a top view schematic diagram of the welding fume purifier of this utility model; Figure 2 This is an internal view schematic diagram of the welding fume purifier of this utility model; Figure 3 This is a schematic diagram of the transverse cross-section of the welding fume purifier of this utility model; Figure 4 This is a schematic diagram of the longitudinal section of the welding fume purifier of this utility model.

[0014] In the diagram: 1. Main body; 101. Fan chamber; 102. Backflush chamber; 103. Filter chamber; 2. Air inlet; 3. Spark catcher; 4. Suction duct; 5. Support frame; 6. Filter cartridge; 7. Steam drum; 701. Backflush valve; 8. Support frame A; 9. Motor; 10. Fan blade; 11. Silencer; 12. Indoor unit evaporator module; 13. Exhaust vent; 14. Exhaust duct; 15. Air outlet louver; 16. Funnel; 17. Ash hopper. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0016] like Figure 1-4 As shown, an embodiment of this utility model discloses a self-circulating welding fume purifier with intelligent air supply temperature regulation, comprising a main body 1, and further comprising: The fan chamber 101, backflushing chamber 102, and filter cartridge chamber 103 are arranged sequentially from top to bottom inside the main body 1. The main body 1 serves as the core load-bearing structure, featuring an overall vertical cabinet design. It is made of cold-rolled steel plate with powder coating, providing excellent rust resistance and wear resistance. The internal space of the main body 1 is functionally divided from top to bottom into the fan chamber 101, backflushing chamber 102, and filter cartridge chamber 103. Each chamber is separated by a sealed partition to ensure airflow follows a preset path and prevents leakage of unpurified dust. A suction duct 4 is connected to the rear side of the main body 1, and its lower end is connected to the side wall of the filter chamber 103. The suction duct 4 is made of galvanized steel pipe, and its lower end is connected to the side wall of the filter chamber 103 through a flange, forming a channel for smoke and dust to enter the filter chamber. Exhaust vents 13 are symmetrically arranged at the upper part of the main body 1, and are connected to the fan chamber 101. An exhaust duct 14 is connected to the outside of the exhaust vents 13, and is located inside the main body 1. Air outlet louvers 15 are located on the side wall of the main body 1 and are connected to the exhaust duct 14. Exhaust vents 13 are symmetrically arranged at the upper part of the main body 1, and are connected to the fan chamber 101 by welding, guiding the purified gas output from the fan chamber into the exhaust duct 14. The exhaust duct 14 is made of PP... The material is galvanized steel pipe, which is fixed inside the main body 1 by buckle. Its end is connected to the air outlet louver 15 on the side wall of the main body 1, so as to realize the directional delivery of purified gas.

[0017] An air inlet 2 is provided on one side of the upper end face of the main body 1, and the air inlet 2 is connected to the air intake pipe 4. A spark catcher 3 is fixed on the upper end face of the air inlet 2. The air inlet 2 can be used to guide the gas, and the spark catcher 3 has the functions of "flame arrest + pre-filtration". Functionally, it intercepts large particles of welding slag and sparks, preventing high-temperature sparks from entering the main filtration area and causing safety hazards such as fire in the filter cartridge 6. The filter cartridge chamber 103 includes a support frame 5 and filter cartridges 6. The support frame 5 is symmetrically fixed inside the filter cartridge chamber 103, and the filter cartridges 6 are arranged inside the support frame 5. There are 6 sets of filter cartridges 6. The position of the filter cartridges 6 can be limited by the support frame 5, which can facilitate the subsequent disassembly, cleaning and installation of the filter cartridges 6. Then, the filter cartridges 6 can capture metal dust and welding fume particles in the smoke and dust through physical interception, diffusion adsorption and other effects, purifying the air. A filter cartridge cover can be set on the top of the filter cartridges 6 to seal and fix the filter cartridges, prevent unfiltered smoke and dust from leaking out, and ensure purification efficiency. Some designs include a quick-release structure for easy replacement and cleaning of the filter cartridges. The fan chamber 101 includes a support frame A8, a motor 9, fan blades 10, and sound-absorbing plates 11. The support frame A8 is fixed inside the fan chamber 101, the motor 9 is fixed inside the support frame A8, and the fan blades 10 are fixed to the output end of the motor 9. The sound-absorbing plates 11 are evenly distributed on the inner wall of the fan chamber 101. The support frame A8 can limit the motor 9, preventing it from shifting or shaking. The motor 9 drives the fan blades 10 to rotate, creating a negative pressure in the suction duct 4, which draws welding fumes from the outside into the equipment. This is the system's "power source," determining the equipment's suction power and processing air volume. The inner wall of the fan chamber 101 is evenly covered with sound-absorbing plates 11, which are made of centrifugal glass wool and covered with an aluminum foil moisture-proof layer, effectively absorbing noise generated by the motor and airflow. An indoor evaporation module 12 is installed at the upper end of the fan chamber 101, and the indoor evaporation module 12 is located inside the main body 1. The indoor evaporation module 12 is fixed to the upper end of the fan chamber 101 by bolts. The indoor evaporation module 12 is located inside the main body 1 and is connected to the external refrigeration / heating system. It exchanges heat with the evaporation coil through copper pipes. When the purified gas flows through the indoor evaporation module, the gas temperature can be automatically adjusted according to the set temperature to achieve intelligent control of the air supply temperature and avoid the purified gas temperature being too low or too high, which would affect the workshop environment. The backflush chamber 102 includes a steam drum 7 and backflush valves 701. The steam drum 7 is fixed in the center of the backflush chamber 102 and is symmetrically arranged. The backflush valves 701 are symmetrically arranged on the left and right sides of the steam drum 7. The backflush chamber 102 is located above the filter cartridge chamber 103. Two sets of steam drums 7 are symmetrically fixed in the center of its interior by bolts. The steam drum 7 is a stainless steel pressure vessel, whose main function is to store compressed air and stabilize the air pressure, providing a continuous and stable air source for the backflush system. The backflush valves 701 are symmetrically arranged on the left and right sides of the steam drum 7 by threaded connections. The backflush valves 701 are electromagnetic pulse valves. The backflush valve is located above a set of filter cartridges 6 and is connected to the filter cartridges 6 via a blowpipe. When there is a lot of dust on the surface of the filter cartridges, the backflush valve 701 opens at regular intervals. Compressed air in the steam drum 7 is ejected through the backflush valve to form a high-speed airflow that sweeps the surface of the filter cartridges, causing the dust to fall off and restoring the filter cartridge's filtration performance. A funnel 16 is fixed to the lower end face of the main body 1. A hopper 17 is slidably engaged at the bottom of the ash funnel 16. The funnel 16 is welded and fixed to the lower end face of the main body 1. The funnel 16 adopts a conical structure, and the upper diameter matches the bottom size of the filter cartridge chamber 103, which can concentrate and guide the dust falling off the filter cartridges and the dust collected in the filter cartridge chamber to the bottom. The bottom of the funnel 16 is slidably connected to the bucket 17 via a slide rail. The bucket 17 is made of plastic or stainless steel and has a handle at the front end for easy pulling and cleaning by the operator. A rubber sealing strip is set at the connection between the bucket 17 and the funnel 16 to prevent dust leakage. When the dust in the bucket reaches a certain amount, the bucket can be directly pulled out for emptying and cleaning, making the operation convenient.

[0018] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A self-circulating welding fume purifier with intelligent air supply temperature regulation, comprising a main body (1), characterized in that, Also includes: The fan chamber (101), the back-blowing chamber (102), and the filter cartridge chamber (103) are arranged sequentially from top to bottom inside the main body (1); The suction duct (4) is connected to the rear side inside the main body (1), and the lower end of the suction duct (4) is connected to the side wall of the filter chamber (103); The exhaust vent (13) is symmetrically arranged inside the upper part of the main body (1), and the exhaust vent (13) is connected to the fan room (101). The exhaust pipe (14) is connected to the outside of the exhaust vent (13), and the exhaust pipe (14) is located inside the main body (1). The air outlet louver (15) is located on the side wall of the main body (1) and is connected to the exhaust duct (14).

2. The self-circulating welding fume purifier of claim 1, wherein: An air inlet (2) is provided on one side of the upper end face of the main body (1), and the air inlet (2) is connected to the air suction pipe (4). A spark catcher (3) is fixed on the upper end face of the air inlet (2).

3. The self-circulating welding fume purifier of claim 1, wherein the self- circulating welding fume purifier is characterized by: The filter cartridge chamber (103) includes a support frame (5) and filter cartridges (6). The support frame (5) is symmetrically fixed inside the filter cartridge chamber (103), and the filter cartridges (6) are arranged on the inner side of the support frame (5), and there are 6 sets of filter cartridges (6).

4. The self-circulating welding fume purifier with intelligent adjustment of air supply temperature according to claim 1, characterized in that: The backflush chamber (102) includes a steam drum component (7) and a backflush valve (701). The steam drum component (7) is fixed in the center of the backflush chamber (102) and is arranged symmetrically. The backflush valve (701) is arranged symmetrically on the left and right sides of the steam drum component (7).

5. The self-circulating fume purifier of claim 1, wherein: The fan chamber (101) includes a support frame A (8), a motor (9), a fan blade (10), and a sound-absorbing plate (11). The support frame A (8) is fixed inside the fan chamber (101), the motor (9) is fixed inside the support frame A (8), the fan blade (10) is fixed at the output end of the motor (9), and the sound-absorbing plate (11) is evenly arranged on the inner wall of the fan chamber (101).

6. The self-circulating fume purifier with intelligent adjustment of supply air temperature according to claim 1, characterized in that: The upper end of the fan room (101) is provided with an indoor evaporation module (12), and the indoor evaporation module (12) is located inside the main body (1).

7. The self-circulating welding fume purifier of claim 1, wherein: The lower end face of the main body (1) is fixed with a funnel (16), and the bottom of the ash funnel (16) is slidably engaged with a bucket piece (17).

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