A rubber raw material plant dust collector

Abstract

The utility model discloses a rubber raw material workshop dust remover belongs to rubber raw material processing technical field, solves the problem that the filter core in dust remover is caused the blockage by particulate impurities in air when the current dust remover is inhaled to air, influences the purification of filter core to harmful gas part in air, and this dust remover includes dust remover main part, dust fall mechanism, suction pipeline and water delivery assembly, and dust fall mechanism is installed to dust remover main part side surface, and suction pipeline is installed to dust fall mechanism side surface, and water delivery assembly is installed to dust fall mechanism outside, and dust fall mechanism carries out dust fall treatment to the air that enters dust fall bin, and lets particulate impurities in air drop in dust fall bin inside along with water source, and the subsequent screening assembly is convenient to the screening of water source and particulate impurities in dust fall bin, and completes water source recycling use, and carries out the collection treatment to particulate impurities.

Description

Technical Field

[0001] This utility model belongs to the field of rubber raw material processing technology, and specifically relates to a dust collector for a rubber raw material workshop. Background Technology

[0002] Rubber processing is a technical process of turning natural or synthetic rubber into rubber products through technological processes. The core processes include plasticizing, mixing, calendering or extrusion, molding, and vulcanization. Through multiple processing steps, the final product is vulcanized to form an elastic product. When rubber raw materials are processed, a certain amount of powder will be splashed in the processing workshop. If this powder is inhaled, it will be harmful to the human body. Therefore, dust collectors are installed in the processing workshop to absorb and collect the floating dust.

[0003] There are various types of dust collectors used in workshops, the most common of which are bag filters and cartridge filters. Both of them use the operation of a pump in the dust collector to draw in and collect floating particles in the workshop through the pipeline, and then use the filter cartridges and filter bags in the dust collector to collect and screen the particles separately.

[0004] Existing dust collectors use pumps to draw in and collect particulate matter from the air, and then use filter elements to separate the particulate matter while treating harmful gases in the air. However, in actual use, the accumulation of particulate matter inside the filter element can directly clog the filter pores, affecting the lifespan of the filter element itself and thus impacting the overall performance of the dust collector. Summary of the Invention

[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0006] To address the problems mentioned in the background section, the present invention adopts the following technical solution.

[0007] A dust collector for a rubber raw material workshop includes a dust collector body, a dust collection mechanism, and an absorption pipe. The dust collection mechanism is installed on the side of the dust collector body, and the absorption pipe is connected to the side of the dust collection mechanism. A dust collection component is installed inside the dust collection mechanism to collect particulate matter in the air entering the dust collection mechanism.

[0008] As a preferred technical solution of this utility model, the dust suppression component includes a dust suppression chamber, an atomizing nozzle, and a screening component. The dust suppression chamber is installed on the side of the dust collector body, and a connection hole is opened at the connection between the dust suppression chamber and the dust collector body. Air in the dust suppression chamber enters the dust collector body through the connection hole. An atomizing nozzle is installed on the upper surface of the inner wall of the dust suppression chamber. The atomizing nozzle sprays water to suppress particulate impurities in the dust suppression chamber. A screening component is installed at the bottom of the dust suppression chamber. The screening component screens the water and particulate impurities after dust suppression.

[0009] As a preferred technical solution of this utility model, the screening component includes a first screen, a side partition, and a collection plate. A side partition is installed on the bottom of the inner wall of the dust settling chamber near the main body of the dust collector. A first screen is installed on the top of the side partition. The other end of the first screen is connected to the inner wall of the dust settling chamber. The first screen screens the water source and particulate impurities after dust settling. A collection plate is slidably installed between the side partition and the inner wall of the dust settling chamber.

[0010] As a preferred technical solution of this utility model, the screening component includes a baffle plate and a second screen. A baffle plate is installed on the bottom side of the inner wall of the dust settling chamber away from the main body of the dust collector, and a second screen is installed on the top of the baffle plate. The other end of the second screen is connected to the inner wall of the dust settling chamber. The second screen separates particulate matter in the water source sprayed in the dust settling chamber.

[0011] As a preferred technical solution of this utility model, the dust suppression mechanism further includes a mounting base and a filter screen. The mounting base is installed inside the dust suppression chamber, and the filter screen is installed on the top of the mounting base. The end of the filter screen is connected to the inner wall of the dust suppression chamber. The filter screen is set on the same horizontal line as the suction pipe and the connecting hole to filter the passing air.

[0012] As a preferred technical solution of this utility model, it also includes a water supply component, which includes a protective shell, a water pump, and a water outlet pipe. The protective shell is installed on the side wall of the dust collection chamber, and the water pump is installed inside the protective shell. A water inlet pipe is installed at the water inlet end of the water pump, and a water outlet pipe is installed at the water outlet end of the water pump. The end of the water outlet pipe is connected to the atomizing nozzle. A water storage tank is provided on the side of the dust collector body, and the end of the water inlet pipe is connected to the water storage tank. The water pump draws water from the water storage tank and then inputs the water into the atomizing nozzle for spraying through the water outlet pipe.

[0013] As a preferred embodiment of the present invention, the water supply assembly further includes a collection pipe, which is installed on the inlet pipe. The end of the collection pipe is connected to the dust settling chamber, and a control valve is installed at the connection between the collection pipe and the inlet pipe.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: This invention incorporates a dust-suppressing mechanism and a water-transporting mechanism. Atomized water spray forms a water curtain within the dust-suppressing chamber, filtering the passing air and separating particulate matter impurities to prevent them from entering the dust collector body and clogging the filter element, thus affecting its purification effect. The sieving component includes a first screen, side partitions, and a collection plate. The structure and angle of the first screen allow particulate matter to fall onto the collection plate, ensuring stable collection. The sieving component also includes a barrier plate and a second screen. The second screen separates the water source from the particulate matter. Utilizing the height of the barrier plate and the density of the water, when the water level exceeds the barrier plate, the water flows over the second screen to the other side of the barrier plate, facilitating collection by the subsequent collection pipe. Attached Figure Description

[0015] Figure 1 This is a perspective view of the overall structure of this utility model.

[0016] Figure 2 This is a perspective view of the dust collector structure of this utility model.

[0017] Figure 3 This is a perspective view of the dust suppression mechanism structure of this utility model.

[0018] Figure 4 This is a schematic diagram of the water conveying component in this utility model.

[0019] Figure 5 This is a schematic diagram of the screening component in Embodiment 1.

[0020] Figure 6 This is a schematic diagram of the screening component in Embodiment 2.

[0021] The correspondence between the labels and component names in the attached figures is as follows: 1. Dust collector body; 2. Dust settling mechanism; 21. Dust settling chamber; 22. Atomizing nozzle; 23. Mounting base; 24. Filter screen; 25. Screening assembly; 251. First screen; 252. Side partition; 253. Collection plate; 254. Barrier plate; 255. Second screen; 3. Suction pipe; 4. Water supply assembly; 41. Protective shell; 42. Water pump; 43. Water outlet pipe; 44. Water inlet pipe; 45. Water storage tank; 46. Collection pipe. Detailed Implementation

[0022] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0024] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments. The present invention provides the following embodiments. Example

[0025] like Figure 1 and Figure 2 As shown, this is a schematic diagram of the structure of the dust collector in the rubber raw material workshop of this embodiment. The dust collector in this embodiment performs rapid screening of particulate impurities in the intake air, and collects the particulate matter in the workshop air separately to prevent particulate matter from entering the dust collector filter element and affecting the filter element's gas filtration effect. The dust collector includes a dust collector body 1, a dust collection mechanism 2, an suction pipe 3, and a water supply component 4. The dust collection mechanism 2 is installed on the side of the dust collector body 1, and the suction pipe 3 is installed on the side of the dust collection mechanism 2. When the dust collector body 1 is running, the suction pipe 3 draws in external air. The air enters the dust collector body 1 after being filtered by the dust collection mechanism 2. The filter element in the dust collector body 1 filters some of the harmful gases in the air. The water supply component 4 is installed outside the dust collection mechanism 2 to recover the water source used to process particulate impurities inside the dust collection mechanism 2 and re-input it into the dust collection mechanism 2. This saves water consumption and prevents excessive water accumulation inside the dust collection mechanism 2, which would affect the normal dust collection effect of the dust collection mechanism 2.

[0026] The dust collector body 1 proposed in this embodiment is an existing bag filter dust collector, specifically referring to the PPC series bag filter dust collector. This PPC series bag filter dust collector is existing technology and the technology is very mature. The detailed operation process of the PPC series bag filter dust collector is not described in detail in this specification.

[0027] As attached Figure 3As shown, this is a schematic diagram of the dust collection mechanism 2 in this embodiment. The dust collection mechanism 2 includes a dust collection chamber 21, an atomizing nozzle 22, and a mounting base 23. The dust collection chamber 21 is installed on the side of the dust collector body 1. A connection hole is provided at the connection between the dust collection chamber 21 and the dust collector body 1. Air enters the dust collector body 1 through the connection hole and is processed by the filter element in the dust collector body 1. The mounting base 23 is fixedly installed in the middle of the dust collection chamber 21. A filter screen 24 is fixedly installed between the mounting base 23 and the dust collection chamber 21. The filter screen 24 filters the passing air to prevent airborne particles from passing through. The dust settling chamber 21 is connected to the dust collector body 1 through a connection hole. An atomizing nozzle 22 is installed on the top part of the inner wall of the dust settling chamber 21. The atomizing nozzle 22 sprays atomized water, which treats particulate impurities in the air to reduce dust. The particulate matter in the air falls to the bottom of the dust settling chamber 21 under the impact and mixing of the water. A screening component 25 is installed at the bottom of the dust settling chamber 21. The screening component 25 treats the particulate matter in the mixed water after dust settling, separating the water from the particulate impurities. The particulate impurities remain in the dust settling chamber 21, and the water is easily extracted and recycled by the subsequent water supply component 4.

[0028] In this embodiment, the dust collection chamber 21, the atomizing nozzle 22, and the sieving component 25 constitute a dust collection component for dust collection treatment of particulate impurities in the air.

[0029] It is worth noting that the suction pipe 3, the filter screen 24 and the connection hole are on the same horizontal line. The outside air enters the dust settling chamber 21 directly through the suction pipe 3, and after being screened by the filter screen 24, it enters the dust collector body 1 directly through the connection hole.

[0030] As attached Figure 4 As shown, this is a schematic diagram of the water supply component 4 in this embodiment. The water supply component 4 includes a protective shell 41, a water pump 42, and a water outlet pipe 43. The protective shell 41 is installed on the side wall of the dust settling chamber 21. The water pump 42 is installed inside the protective shell 41. The water outlet pipe 43 is installed at the water outlet end of the water pump 42. The water outlet pipe 43 passes through the dust settling chamber 21 and communicates with the atomizing nozzle 22. The water inlet pipe 44 is installed at the water inlet end of the water pump 42. A water inlet pipe 44 is installed on the side of the dust collector body 1. The water storage tank 45 is connected to the end of the water inlet pipe 44. When the water pump 42 is running, it draws water from the water storage tank 45. The drawn water is transported into the atomizing nozzle 22 through the water inlet pipe 44 and the water outlet pipe 43. The water is sprayed out through the atomizing nozzle 22 to treat particulate impurities in the air below the atomizing nozzle 22. The water inlet pipe 44 is connected to the collection pipe 46, and the end of the collection pipe 46 is connected to the inside of the dust settling chamber 21.

[0031] It is worth noting that a control valve is installed at the connection between the water inlet pipe 44 and the collection pipe 46. The conveying path of the water inlet pipe 44 and the collection pipe 46 is controlled by the use of the control valve.

[0032] As attached Figure 5 As shown, this is a schematic diagram of the structure of the screening component 25 in this embodiment. The screening component 25 includes a first screen 251, a side partition 252, and a collection plate 253. A side partition 252 is installed on the bottom of the inner wall of the dust settling chamber 21 near the dust collector body 1. A first screen 251 is installed on the top of the side partition 252. The other end of the first screen 251 is connected to the inner wall of the dust settling chamber 21. The first screen 251 filters particulate impurities from the mixed water source after dust settling by the atomizing nozzle 22. The particulate impurities are screened separately by the first screen 251. A collection plate 253 is slidably installed between the side partition 252 and the inner wall of the dust settling chamber 21. The collection plate 253 stably collects the screened particulate impurities.

[0033] It is worth noting that the first screen 251 in this utility model is installed below the atomizing nozzle 22 and is arranged at an angle. When the atomizing nozzle 22 sprays water mist, the particulate impurities floating in the dust settling chamber 21 fall onto the surface of the first screen 251 under the impact of the water source. Utilizing the filtration of the first screen 251 itself and the setting of the angle, the particulate impurities roll along the surface of the first screen 251 and roll down to the bottom of the first screen 251. Subsequently, the water source will directly fall onto the surface of the first screen 251 to wash the particulate impurities on the surface of the first screen 251, so that the particulate impurities fall into the collection plate 253, realizing the stable collection of particulate impurities and preventing particulate impurities from entering the dust collector body 1 and clogging the filter element in the dust collector body 1. Example

[0034] As attached Figure 6 As shown, this is a schematic diagram of the structure of the screening component 25 in this embodiment. The difference between this embodiment and embodiment 1 is that the screening component 25 includes a baffle plate 254 and a second screen 255. The baffle plate 254 is installed on the side of the bottom of the inner wall of the dust settling chamber 21 away from the dust collector body 1. The second screen 255 is installed on the top of the baffle plate 254. The other end of the second screen 255 is connected to the inner wall of the dust settling chamber 21. When the atomizing nozzle 22 performs dust settling on the particulate impurities in the dust settling chamber 21, the particulate impurities fall to the bottom of the dust settling chamber 21 under the impact of the water source. At the same time, the water source falls into the dust settling chamber 21. As the water level rises, the water level will exceed the height of the baffle plate 254 itself. At this time, the excess water source will flow into the space below the second screen 255 through the second screen 255, which is convenient for the collection pipe 46 to extract and collect this part of the water source.

[0035] The above description provides a more detailed explanation of the present invention in conjunction with specific embodiments. It should not be construed that the specific implementation of the present invention is limited to these descriptions. For those skilled in the art, several simple deductions or substitutions can be made without departing from the concept of the present invention, and all such deductions or substitutions should be considered to fall within the scope of protection defined by the claims submitted by the present invention.

Claims

1. A dust collector for a rubber raw material workshop, comprising a dust collector body (1), a dust collection mechanism (2), and a suction pipe (3), wherein the dust collection mechanism (2) is installed on the side of the dust collector body (1), and the suction pipe (3) is connected to the side of the dust collection mechanism (2), characterized in that: The dust suppression mechanism (2) is equipped with a dust suppression component that performs dust suppression treatment on particulate matter in the air entering the dust suppression mechanism (2); The dust suppression assembly includes a dust suppression chamber (21), an atomizing nozzle (22), and a screening assembly (25). The dust suppression chamber (21) is installed on the side of the dust collector body (1). A connection hole is provided at the connection between the dust suppression chamber (21) and the dust collector body (1). Air in the dust suppression chamber (21) enters the dust collector body (1) through the connection hole. An atomizing nozzle (22) is installed on the upper surface of the inner wall of the dust suppression chamber (21). The atomizing nozzle (22) sprays water to suppress particulate impurities in the dust suppression chamber (21). A screening assembly (25) is installed at the bottom of the dust suppression chamber (21). The screening assembly (25) screens the water and particulate impurities after dust suppression.

2. The rubber mill house dust collector of claim 1, wherein: The screening component (25) includes a first screen (251), a side partition (252), and a collection plate (253). A side partition (252) is installed on the bottom of the inner wall of the dust settling chamber (21) near the dust collector body (1). A first screen (251) is installed on the top of the side partition (252). The other end of the first screen (251) is connected to the inner wall of the dust settling chamber (21). The first screen (251) screens the water source and particulate impurities after dust settling. A collection plate (253) is slidably installed between the side partition (252) and the inner wall of the dust settling chamber (21).

3. The rubber mill house precipitator of claim 2, wherein: The screening component (25) includes a baffle plate (254) and a second screen (255). A baffle plate (254) is installed on the side of the bottom of the inner wall of the dust settling chamber (21) away from the main body (1) of the dust collector. A second screen (255) is installed on the top of the baffle plate (254). The other end of the second screen (255) is connected to the inner wall of the dust settling chamber (21). The second screen (255) separates the particulate matter in the water source sprayed in the dust settling chamber (21).

4. The rubber mill house precipitator of claim 3, wherein: The dust suppression mechanism (2) also includes a mounting base (23) and a filter plate (24). The mounting base (23) is installed inside the dust suppression chamber (21). The filter plate (24) is installed on the top of the mounting base (23). The end of the filter plate (24) is connected to the inner wall of the dust suppression chamber (21). The filter plate (24) is set on the same horizontal line as the suction pipe (3) and the connection hole to filter the passing air.

5. The rubber mill house precipitator of claim 1 wherein: It also includes a water supply component (4), which includes a protective shell (41), a water pump (42) and a water outlet pipe (43). A protective shell (41) is installed on the side wall of the dust settling chamber (21). A water pump (42) is installed inside the protective shell (41). A water inlet pipe (44) is installed at the water inlet end of the water pump (42). A water outlet pipe (43) is installed at the water outlet end of the water pump (42). The end of the water outlet pipe (43) is connected to the atomizing nozzle (22). A water storage chamber (45) is provided on the side of the dust collector body (1). The end of the water inlet pipe (44) is connected to the water storage chamber (45). The water pump (42) draws water from the water storage chamber (45) and then inputs the water into the atomizing nozzle (22) through the water outlet pipe (43) for spraying.

6. The rubber mill house precipitator of claim 5, wherein: The water supply assembly (4) also includes a collection pipe (46), which is installed on the water inlet pipe (44). The end of the collection pipe (46) is connected to the dust settling chamber (21), and a control valve is installed at the connection between the collection pipe (46) and the water inlet pipe (44).

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