Energy-saving adsorption air dryer

Abstract

The utility model relates to an energy -saving adsorption type air drying machine belongs to air drying machine technical field, including installation bottom plate, the top fixed mounting of installation bottom plate is with the installation support of two quantity, be provided with the alternate adsorption subassembly on the installation support, the alternate adsorption subassembly includes the rotary shaft rotationally installed in the top of installation support, the top fixed mounting of rotary shaft has the turntable, the top fixed mounting of turntable has the support column. This energy -saving adsorption type air drying machine, through installing two adsorption cylinders respectively in the both ends of transposition crossbeam, after adsorbing more moisture in the adsorption bed of one of adsorption cylinders, drive mechanism is driven two adsorption cylinders rotation transposition, the unused adsorption cylinder is rotated to the adsorption position, the used adsorption cylinder is rotated to the empty position, in the drying process of air, the used drying agent is air dried naturally, reduces the energy required for heating and pressure reduction desorption.

Description

Technical Field

[0001] This utility model relates to the field of air dryer technology, specifically an energy-saving adsorption air dryer. Background Technology

[0002] An adsorption air dryer is a device that removes water vapor from compressed air by selectively adsorbing moisture with an adsorbent. Its working principle is as follows: when humid air passes through a drying tower containing an adsorbent, water molecules are captured by the adsorbent surface, resulting in dried gas. When the adsorbent approaches saturation, a regeneration process restores its adsorption capacity, allowing for recycling. This equipment features high drying efficiency and a low outlet dew point, making it widely used in fields with stringent air humidity requirements, such as electronics manufacturing, pharmaceutical production, and pneumatic tool air supply, effectively preventing equipment corrosion and product moisture absorption.

[0003] Utility model patent CN216703887U discloses an energy-saving adsorption dryer for compressed air, including a base, a fixed frame, an A tower, a B tower, a connecting pipe, a first detachable valve, an air inlet pipe, a second detachable valve, and an air outlet pipe. The first and second detachable valves are installed between the connecting pipes of the A and B towers. Left and right connecting mechanisms are respectively provided on the left and right sides of the first and second detachable valves. A threaded pipe is threadedly connected to the fixed pipe via a threaded joint. After the threaded joint extends into the fixed pipe, it drives a movable sealing connector to extend through a pushing rod, connecting to the threaded pipe. Multiple sealing connections of the valve body's piping can be achieved by rotating a handwheel, and the connection to the valve body can be disconnected by rotating the handwheel in the opposite direction, facilitating the disassembly and assembly of the valve body and providing good sealing performance during installation.

[0004] However, in common adsorption air dryers, the desiccant inside needs to be heated and depressurized after adsorbing a large amount of moisture to restore its adsorption capacity and achieve recycling. This process consumes a lot of energy. Therefore, an energy-saving adsorption air dryer is proposed to solve the problems mentioned above. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides an energy-saving adsorption air dryer, which has advantages such as reducing the energy consumption required for dehydration of desiccants and solves the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An energy-saving adsorption air dryer includes a mounting base plate, on the top of which two mounting brackets are fixedly mounted, and the mounting brackets are provided with alternating adsorption components.

[0008] The alternating adsorption assembly includes a rotating shaft rotatably mounted on the top of a mounting bracket. A turntable is fixedly mounted on the top of the rotating shaft. A support column is fixedly mounted on the top of the turntable. A transposition beam is fixedly mounted on the top of the support column. Adsorption cylinders are fixedly mounted on both ends of the transposition beam. An adsorption bed is fixedly mounted on the inner side wall of the adsorption cylinder. A drive mechanism is provided at the bottom of the mounting bracket.

[0009] Furthermore, the driving mechanism includes a shift gear rotatably mounted on the bottom of the mounting bracket. The shift gear is fixedly connected to the bottom end of the rotating shaft. A mounting end plate is fixedly mounted on the bottom of the mounting bracket. A shift cylinder is fixedly mounted on one side of the mounting end plate. A shift slider is fixedly mounted on the movable end of the shift cylinder. A shift rack is fixedly mounted on one side of the shift slider. The shift rack meshes with the shift gear.

[0010] Furthermore, three reinforcing support rods are fixedly installed on the top of the turntable, and the top of the reinforcing support rods is fixedly connected to the bottom of the transposition beam.

[0011] Furthermore, two sets of bottom cylinders are fixedly installed on the top of the mounting base plate, and bottom mounting rings are fixedly installed on the movable ends of the two sets of bottom cylinders. An air inlet end cap is fixedly installed on the inner side wall of the bottom mounting ring.

[0012] Furthermore, a lower pipe is fixedly installed at the bottom of the two air inlet heads, two air inlet valves are fixedly installed on the surface of the lower pipe, and an air inlet pipe is fixedly installed on the surface of the lower pipe, with the air inlet pipe located between the two air inlet valves.

[0013] Furthermore, two mounting uprights are fixedly installed on the top of the mounting base plate, a mounting top plate is fixedly installed on the top of the mounting uprights, and two sets of top cylinders are fixedly installed on the bottom of the mounting top plate. A top mounting ring is fixedly installed on the movable end of each set of top cylinders.

[0014] Furthermore, an air outlet head is fixedly installed on the inner side wall of the top mounting ring, an upper pipe is fixedly installed on the top of the two air outlet heads, two air outlet valves are fixedly installed on the surface of the upper pipe, and an air outlet pipe is fixedly installed on the surface of the upper pipe, with the air outlet pipe located between the two air outlet valves.

[0015] Furthermore, a docking ring is fixedly installed on the opposite side of the air inlet head and the air outlet head, and a connecting pipe is fixedly installed on one side of the docking ring. The connecting pipe is adapted to the adsorption cylinder. A diffusion channel is fixedly installed inside the air inlet head and the air outlet head, and a controller is fixedly installed between the two bottom mounting rings.

[0016] Compared with the prior art, this utility model provides an energy-saving adsorption air dryer, which has the following beneficial effects:

[0017] This energy-saving adsorption air dryer uses two adsorption cylinders installed at opposite ends of a transposition beam. After a significant amount of moisture is adsorbed in the adsorption bed inside one of the cylinders, a drive mechanism rotates the two cylinders to switch positions. Unused cylinders are moved to the adsorption position, while used cylinders are moved to the empty position. During the air drying process, the used desiccant is naturally air-dried, reducing the energy required for heating and depressurization desorption. This solves the problem of common adsorption air dryers where the desiccant needs to be heated and depressurized after adsorbing a large amount of moisture to restore its adsorption capacity and achieve recycling, while consuming a lot of energy during the heating process. Attached Figure Description

[0018] Figure 1 This is a front sectional view of the present invention;

[0019] Figure 2 This is a front view of the present utility model;

[0020] Figure 3 This is a bottom view of the mounting bracket of this utility model;

[0021] Figure 4 This is a front sectional view of the vent cap of this utility model;

[0022] Figure 5 This is a three-dimensional view of the adsorption cylinder of this utility model.

[0023] In the diagram: 1. Mounting base plate; 2. Mounting bracket; 3. Rotating shaft; 4. Turntable; 5. Support column; 6. Transposition beam; 7. Adsorption cylinder; 71. Adsorption bed; 8. Transposition gear; 9. Mounting end plate; 10. Transposition cylinder; 11. Transposition slider; 12. Transposition rack; 13. Reinforcing support rod; 14. Bottom cylinder; 15. Bottom mounting ring; 16. Inlet end cap; 17. Lower pipe; 18. Inlet valve; 19. Inlet pipe; 20. Mounting upright plate; 21. Mounting top plate; 22. Top cylinder; 23. Top mounting ring; 24. Outlet end cap; 25. Upper pipe; 26. Outlet valve; 27. Outlet pipe; 28. Connecting ring; 29. ​​Connecting pipe; 30. Diffusion channel; 31. Controller. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1 to 5 An energy-saving adsorption air dryer in this embodiment includes a mounting base plate 1, and two mounting brackets 2 are fixedly installed on the top of the mounting base plate 1. Alternating adsorption components are provided on the mounting brackets 2.

[0026] The alternating adsorption assembly includes a rotating shaft 3 rotatably mounted on the top of the mounting bracket 2, a turntable 4 fixedly mounted on the top of the rotating shaft 3, a support column 5 fixedly mounted on the top of the turntable 4, a shift beam 6 fixedly mounted on the top of the support column 5, adsorption cylinders 7 fixedly mounted on both ends of the shift beam 6, an adsorption bed 71 fixedly mounted on the inner side wall of the adsorption cylinder 7, and a drive mechanism provided at the bottom of the mounting bracket 2.

[0027] Specifically, the drive mechanism drives the rotating shaft 3 to rotate, which in turn drives the turntable 4 to rotate, the support column 5 to rotate, and the shift beam 6 to rotate, which in turn drives the adsorption cylinders 7 at both ends of the shift beam 6 to shift, so that the two adsorption cylinders 7 can be used in a cycle and naturally dehydrated and dried in the empty space, reducing the energy required for heating and depressurization desorption.

[0028] Please see Figure 1 and Figure 3 In this embodiment, the driving mechanism includes a shifting gear 8 rotatably mounted on the bottom of the mounting bracket 2. The shifting gear 8 is fixedly connected to the bottom end of the rotating shaft 3. A mounting end plate 9 is fixedly mounted on the bottom of the mounting bracket 2. A shifting cylinder 10 is fixedly mounted on one side of the mounting end plate 9. A shifting slider 11 is fixedly mounted on the movable end of the shifting cylinder 10. A shifting rack 12 is fixedly mounted on one side of the shifting slider 11. The shifting rack 12 meshes with the shifting gear 8. When the shifting cylinder 10 extends or retracts, it drives the shifting slider 11 to move, drives the shifting rack 12 to move back and forth, drives the shifting gear 8 to rotate clockwise and 180 degrees, and drives the two adsorption cylinders 7 to shift positions.

[0029] Among them, three reinforcing support rods 13 are fixedly installed on the top of the turntable 4, and the top of the reinforcing support rods 13 are fixedly connected to the bottom of the transposition beam 6.

[0030] Please see Figure 1 and Figure 2In this embodiment, two sets of bottom cylinders 14 are fixedly installed on the top of the mounting base plate 1. Bottom mounting rings 15 are fixedly installed on the movable ends of the two sets of bottom cylinders 14, and air inlet heads 16 are fixedly installed on the inner sidewall of the bottom mounting rings 15.

[0031] The bottom of each of the two air inlet heads 16 is fixedly equipped with a lower pipe 17. Two air inlet valves 18 are fixedly installed on the surface of the lower pipe 17. An air inlet pipe 19 is fixedly installed on the surface of the lower pipe 17, and the air inlet pipe 19 is located between the two air inlet valves 18. The bottom cylinder 14 drives the air inlet heads 16 to move up and down, separating and closing with the adsorption cylinder 7.

[0032] Meanwhile, two mounting plates 20 are fixedly installed on the top of the mounting base plate 1, a mounting top plate 21 is fixedly installed on the top of the mounting plate 20, and two sets of top cylinders 22 are fixedly installed on the bottom of the mounting top plate 21. A top mounting ring 23 is fixedly installed on the movable end of each of the two sets of top cylinders 22.

[0033] The top mounting ring 23 has an outlet end cap 24 fixedly installed on its inner wall. An upper pipe 25 is fixedly installed on the top of each of the two outlet end caps 24. Two outlet valves 26 are fixedly installed on the surface of the upper pipe 25, and an outlet tube 27 is fixedly installed on the surface of the upper pipe 25, located between the two outlet valves 26. The top cylinder 22 drives the outlet end caps 24 to move up and down, separating and closing them from the adsorption cylinder 7.

[0034] Secondly, a docking ring 28 is fixedly installed on the opposite side of the inlet end cap 16 and the outlet end cap 24. A connecting pipe 29 is fixedly installed on one side of the docking ring 28. The connecting pipe 29 is adapted to the adsorption cylinder 7. A diffusion channel 30 is fixedly installed inside the inlet end cap 16 and the outlet end cap 24. A controller 31 is fixedly installed between the two bottom mounting rings 15. A set of two bottom cylinders 14 and a set of two top cylinders 22 are synchronously controlled by a synchronous control valve.

[0035] The working principle of the above embodiment is as follows: When it is necessary to dry the adsorbent in the adsorption bed 71 inside the adsorption cylinder 7, the bottom cylinder 14 and the top cylinder 22 drive the inlet end cap 16 and the outlet end cap 24 to separate from the adsorption cylinder 7. The drive mechanism drives the two adsorption cylinders 7 to switch positions. The bottom cylinder 14 and the top cylinder 22 drive the inlet end cap 16 and the outlet end cap 24 to close with the adsorption cylinder 7, so that the two adsorption cylinders 7 can be used in a cycle and naturally dehydrated and dried in the empty space.

[0036] The installation, connection, or setting methods disclosed in this embodiment are all common mechanical connection methods, and any method that achieves the desired beneficial effect can be implemented. Furthermore, all electrical components in this embodiment are electrically connected to the main controller and power supply. The main controller can be a conventional, known device such as a computer that performs control functions. Those skilled in the art can control the electrical components through simple programming, and the existing disclosed power connection technologies are common knowledge in the field. Therefore, this embodiment will not elaborate further on their specific structural composition and working principles.

[0037] It should be noted that the orientations or positional relationships indicated herein are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the purpose of facilitating the description of this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An energy-saving adsorption air dryer, comprising a mounting base plate (1), characterized in that: The top of the mounting base plate (1) is fixedly equipped with two mounting brackets (2), and the mounting brackets (2) are provided with alternating adsorption components; The alternating adsorption assembly includes a rotating shaft (3) rotatably mounted on the top of the mounting bracket (2), a turntable (4) fixedly mounted on the top of the rotating shaft (3), a support column (5) fixedly mounted on the top of the turntable (4), a transposition beam (6) fixedly mounted on the top of the support column (5), adsorption cylinders (7) fixedly mounted on both ends of the transposition beam (6), an adsorption bed (71) fixedly mounted on the inner side wall of the adsorption cylinder (7), and a driving mechanism provided at the bottom of the mounting bracket (2).

2. The energy-saving adsorption air dryer according to claim 1, characterized in that: The driving mechanism includes a shift gear (8) rotatably mounted on the bottom of the mounting bracket (2). The shift gear (8) is fixedly connected to the bottom end of the rotating shaft (3). A mounting end plate (9) is fixedly mounted on the bottom of the mounting bracket (2). A shift cylinder (10) is fixedly mounted on one side of the mounting end plate (9). A shift slider (11) is fixedly mounted on the movable end of the shift cylinder (10). A shift rack (12) is fixedly mounted on one side of the shift slider (11). The shift rack (12) meshes with the shift gear (8).

3. The energy-saving adsorption air dryer according to claim 1, characterized in that: The top of the turntable (4) is fixedly equipped with three reinforcing rods (13), and the top of the reinforcing rods (13) is fixedly connected to the bottom of the transposition beam (6).

4. The energy-saving adsorption air dryer according to claim 1, characterized in that: The top of the mounting base plate (1) is fixedly equipped with two sets of bottom cylinders (14), and the movable ends of the two sets of bottom cylinders (14) are fixedly equipped with bottom mounting rings (15), and the inner sidewall of the bottom mounting rings (15) is fixedly equipped with air inlet heads (16).

5. An energy-saving adsorption air dryer according to claim 4, characterized in that: The bottom of the two air inlet heads (16) is fixedly installed with a lower pipe (17), and two air inlet valves (18) are fixedly installed on the surface of the lower pipe (17). An air inlet pipe (19) is fixedly installed on the surface of the lower pipe (17), and the air inlet pipe (19) is located between the two air inlet valves (18).

6. An energy-saving adsorption air dryer according to claim 5, characterized in that: The mounting base plate (1) has two mounting uprights (20) fixedly installed on its top. The mounting uprights (20) have a mounting top plate (21) fixedly installed on its top. The mounting top plate (21) has two sets of top cylinders (22) fixedly installed on its bottom. The movable ends of the two sets of top cylinders (22) are all fixedly fitted with top mounting rings (23).

7. An energy-saving adsorption air dryer according to claim 6, characterized in that: An air outlet head (24) is fixedly installed on the inner wall of the top mounting ring (23). An upper pipe (25) is fixedly installed on the top of the two air outlet heads (24). Two air outlet valves (26) are fixedly installed on the surface of the upper pipe (25). An air outlet pipe (27) is fixedly installed on the surface of the upper pipe (25). The air outlet pipe (27) is located between the two air outlet valves (26).

8. An energy-saving adsorption air dryer according to claim 7, characterized in that: A docking ring (28) is fixedly installed on the opposite side of the inlet end cap (16) and the outlet end cap (24). A connecting pipe (29) is fixedly installed on one side of the docking ring (28). The connecting pipe (29) is adapted to the adsorption cylinder (7). A diffusion channel (30) is fixedly installed inside the inlet end cap (16) and the outlet end cap (24). A controller (31) is fixedly installed between the two bottom mounting rings (15).

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