A plowshare type castable premixing device

CN224762833UActive Publication Date: 2026-09-18SUZHOU NORETA NEW MATERIAL TECH
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Patent Information

Application Number
CN202522141749.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-10
Publication Date
2026-09-18
Estimated Expiration
2035-10-10

AI Technical Summary

Technical Problem

[0003]犁刀式混合机通常采用密封式结构,一端的盖板体积大,难以单人进行拆卸,影响了对犁刀式混合机的清理的便利性,增加了人工成本,降低了生产效率,需要进行改进

Benefits of technology

[0013] The beneficial effects of this utility model are as follows: A plow-type premixing device for castable refractory allows the castable refractory to be poured into a horizontal cylinder through the feed port. The plow and flying knife components work together to achieve rapid and uniform mixing. The cover plate can be opened and closed by a cylinder, which facilitates cleaning of the inside of the horizontal cylinder after the cover plate is opened. This improves the ease of maintenance and operation, allows for operation by a single person, reduces labor costs, and helps to quickly resume production, thereby improving production efficiency.

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Abstract

This utility model discloses a plow-type castable premixing device, comprising: a horizontal cylinder, a cover plate, a plow main shaft, plow blades, and a flying knife assembly. The plow main shaft is horizontally arranged in the horizontal cylinder. The cover plate is laterally slidably arranged at the open end of the horizontal cylinder. The other end of the horizontal cylinder is closed and equipped with a reducer for driving the plow main shaft to rotate. A bearing seat is provided on the cover plate, and a support shaft pointing towards the plow main shaft is provided in the bearing seat. A coupling is detachably arranged between the support shaft and the plow main shaft. A stirring rod is spaced apart on the plow main shaft, and the plow blades are located at the ends of the stirring rods. The flying knife assembly is arranged in the horizontal cylinder. A support is provided at the bottom of the horizontal cylinder, and a cylinder connected to the cover plate is horizontally arranged on the support. Castable material can be poured into the horizontal cylinder through the feed port, and rapid and uniform mixing is achieved by the cooperation of the plow blades and the flying knife assembly. The cover plate can be opened and closed by the cylinder, improving the ease of maintenance and operation.
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Description

Technical Field

[0001] This utility model relates to the field of premixing technology for castables, and in particular to a plow-type premixing device for castables. Background Technology

[0002] In the premixing process of castables, mixing equipment, such as a plow mixer, is required. The plow mixer uses the combined action of plow blades and flying blades to induce convection, diffusion, and shearing motions in the castable, achieving rapid and uniform mixing. It is well-suited for caking castables.

[0003] Plow-type mixers typically employ a sealed structure, with a large cover plate at one end that is difficult for a single person to disassemble. This affects the ease of cleaning the plow-type mixer, increases labor costs, and reduces production efficiency, necessitating improvements. Utility Model Content

[0004] The purpose of this utility model is to provide a plow-type premixing device for castables, which enables premixing of castables, facilitates cleaning of the inside of the device, and improves ease of operation.

[0005] To achieve this objective, the present invention adopts the following technical solution: A plow-type castable premixing device includes: a horizontal cylinder, a cover plate, a plow spindle, plow blades, and a flying knife assembly. The plow spindle is horizontally arranged in the horizontal cylinder. The cover plate is laterally slidably arranged at the open end of the horizontal cylinder. The other end of the horizontal cylinder is closed and equipped with a reducer for driving the plow spindle to rotate. A bearing seat is provided on the cover plate. A support shaft pointing towards the plow spindle is provided in the bearing seat. A coupling is detachably arranged between the support shaft and the plow spindle. A stirring rod is spaced apart on the plow spindle. The plow blades are located at the ends of the stirring rods. The flying knife assembly is arranged in the horizontal cylinder and is staggered with the stirring rods. A support is provided at the bottom of the horizontal cylinder. A cylinder connected to the cover plate is horizontally arranged on the support.

[0006] The input end of the reducer is equipped with a first motor.

[0007] The flying knife assembly includes a cutter bar, a cutter head, and a second motor that drives the cutter bar to rotate. The cutter head is disposed on the outer wall of the cutter bar.

[0008] The cutter bar is inserted obliquely upward into the horizontal cylinder from one side, and the second motor is mounted on the outer wall of the horizontal cylinder.

[0009] The cover plate is provided with screws that connect to the horizontal cylinder.

[0010] The horizontal cylindrical body has a flange with an annular groove at its end, and a sealing ring is provided in the annular groove.

[0011] The bracket is horizontally provided with a guide sleeve pointing towards the cover plate, and the cover plate is provided with a guide rod into which the guide sleeve is inserted.

[0012] The horizontal cylinder has a feed port at the top and a discharge port at the bottom.

[0013] The beneficial effects of this utility model are as follows: A plow-type premixing device for castable refractory allows the castable refractory to be poured into a horizontal cylinder through the feed port. The plow and flying knife components work together to achieve rapid and uniform mixing. The cover plate can be opened and closed by a cylinder, which facilitates cleaning of the inside of the horizontal cylinder after the cover plate is opened. This improves the ease of maintenance and operation, allows for operation by a single person, reduces labor costs, and helps to quickly resume production, thereby improving production efficiency. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 yes Figure 1 A schematic diagram of the structure after the cover plate is opened. Detailed Implementation

[0015] The following is combined with Figures 1-2 The technical solution of this utility model will be further illustrated through specific embodiments.

[0016] like Figure 1 The plow-type castable premixing equipment shown includes: a horizontal cylinder 1, a cover plate 8, a plow spindle 2, plow blades 4, and a flying knife assembly. The plow spindle 2 is horizontally arranged in the horizontal cylinder 1. The cover plate 8 is laterally movably arranged at the open end of the horizontal cylinder 1. The cover plate 8 is provided with screws 9 that connect to the horizontal cylinder 1. The structure is stable, which improves the stability of the castable premixing process.

[0017] The other end of the horizontal cylinder 1 is closed and equipped with a reducer 14 for driving the plow blade spindle 2 to rotate. In this embodiment, the input end of the reducer 14 is equipped with a first motor 15 to realize the rotation of the plow blade spindle 2.

[0018] The cover plate 8 is provided with a bearing seat 16, and a support shaft 7 pointing to the plow blade main shaft 2 is provided in the bearing seat 16. A coupling 6 is detachably provided between the support shaft 7 and the plow blade main shaft 2, which improves the stability of the rotation process of the plow blade main shaft 2 without affecting the separation of the cover plate 8 from the horizontal cylinder 1, which is conducive to the disassembly and maintenance of the cover plate 8.

[0019] A stirring rod 3 is spaced along the plow shaft 2, and the plow blade 4 is located at the end of the stirring rod 3. The rotation of the stirring rod 3 and the plow blade 4, driven by the plow shaft 2, premixes the refractory material. A feed port 5 is provided at the top of the horizontal cylinder 1, through which the refractory material can be poured into the horizontal cylinder 1. A discharge port 11 is provided at the bottom of the horizontal cylinder 1, and a discharge valve can be installed at the discharge port 11. Opening the discharge valve allows the refractory material to be discharged.

[0020] The bottom of the horizontal cylindrical body 1 is provided with a support 18, such as Figure 2 As shown, a cylinder 20 connected to the cover plate 8 is horizontally mounted on the bracket 18. After the screw 9 is removed, the cylinder 20 can be extended and retracted by a solenoid valve to open and close the cover plate 8. After the cover plate 8 is opened, it is convenient to clean the inside of the horizontal cylinder 1, which improves the ease of maintenance, reduces labor costs, and facilitates rapid resumption of production, thereby improving production efficiency.

[0021] like Figure 1 As shown, the end of the horizontal cylindrical body 1 is provided with a flange 10 containing an annular groove, and a sealing ring 17 is provided in the annular groove. After the cover plate 8 is closed, the sealing ring 17 is squeezed to achieve a seal at the joint and avoid leakage.

[0022] In this embodiment, a guide sleeve 21 is horizontally arranged on the bracket 18, pointing towards the cover plate 8. A guide rod 19 is arranged on the cover plate 8, which is inserted into the guide sleeve 21 to guide the movement of the cover plate 8, preventing the cover plate 8 from tilting. It can be operated by a single person and has high safety.

[0023] The flying knife assembly is placed in the horizontal cylinder 1 and is staggered with the stirring rod 3. The flying knife assembly includes a blade 12, a blade head 13, and a second motor that drives the blade 12 to rotate. The blade head 13 is disposed on the outer wall of the blade 12. In this embodiment, the blade 12 is inserted into the horizontal cylinder 1 obliquely upward from one side. The second motor is disposed on the outer wall of the horizontal cylinder 1 and drives the rotation of the blade 12, which in turn drives the rotation of the blade head 13. By utilizing the cooperation of the plow blade 4 and the flying knife assembly, the casting material is quickly and uniformly mixed.

[0024] The above description is only a preferred embodiment of this utility model. For those skilled in the art, there will be changes in the specific implementation method and application scope based on the idea of ​​this utility model. The content of this specification should not be construed as a limitation of this utility model.

Claims

1. A plowshare type castable premixing apparatus, characterized by, include: The system comprises a horizontal cylindrical body, a cover plate, a plowshare spindle, plowshares, and a flying knife assembly. The plowshare spindle is horizontally positioned within the horizontal cylindrical body. The cover plate is laterally movable at the open end of the horizontal cylindrical body. The other end of the horizontal cylindrical body is closed and equipped with a reducer for driving the plowshare spindle to rotate. A bearing seat is provided on the cover plate, and a support shaft pointing towards the plowshare spindle is provided within the bearing seat. A coupling is detachably provided between the support shaft and the plowshare spindle. Stirring rods are spaced apart on the plowshare spindle, and the plowshares are located at the ends of the stirring rods. The flying knife assembly is positioned within the horizontal cylindrical body and is staggered from the stirring rods. A support is provided at the bottom of the horizontal cylindrical body, and a cylinder connected to the cover plate is horizontally mounted on the support.

2. A plowshare-type castable pre-mixing apparatus according to claim 1, wherein The input end of the reducer is equipped with a first motor.

3. The plowshare-type castable pre-mixing apparatus of claim 1, wherein, The flying knife assembly includes a cutter bar, a cutter head, and a second motor that drives the cutter bar to rotate. The cutter head is disposed on the outer wall of the cutter bar.

4. A plowshare-type castable pre-mixing apparatus according to claim 3, wherein The cutter bar is inserted obliquely upwards into the horizontal cylinder from one side, and the second motor is mounted on the outer wall of the horizontal cylinder.

5. The plowshare-type castable pre-mixing apparatus of claim 1, wherein, The cover plate is provided with screws that connect to the horizontal cylinder.

6. The plowshare-type castable pre-mixing apparatus of claim 1, wherein, The horizontal cylindrical body is provided with a flange containing an annular groove at its end, and a sealing ring is provided in the annular groove.

7. The plowshare-type castable pre-mixing apparatus of claim 1, wherein, The bracket is horizontally provided with a guide sleeve pointing towards the cover plate, and the cover plate is provided with a guide rod that inserts into the guide sleeve.

8. The plowshare-type castable pre-mixing apparatus of claim 1, wherein, The horizontal cylinder has a feed port at the top and a discharge port at the bottom.