A multi-dye homogenizing mixing device for decorative paper

Abstract

The utility model discloses a kind of decorative paper multi-dye homogenization mixing devices, including bottom plate, the upper surface of bottom plate is provided with switching device and lifting assembly, stirring assembly is installed on lifting assembly, the switching of stirring position is realized by the cooperation of stirring assembly and switching device, the switching device includes switching assembly and several groups of clamping assembly, the switching assembly has a axis, and several groups of clamping assembly are arranged on the upper surface of switching assembly, by the automatic switching function of dye bucket of switching assembly, equipment can realize the continuous mixing of a large number of dyes in turn, completely change the inefficient mode of traditional manual switching barrel body. This design greatly reduces the waiting time of worker in barrel body replacement link, liberates manpower from repetitive operation, so that staff can focus on equipment monitoring, parameter calibration and other higher value work, significantly improve overall production efficiency, while reducing the production capacity loss caused by manual operation delay.

Description

Technical Field

[0001] This utility model relates to the field of decorative paper, and in particular to a device for homogenizing and mixing multiple dyes in decorative paper. Background Technology

[0002] In the decorative paper production process, the homogenization and mixing of dyes is a key step that determines the color consistency and printing quality of the finished product. Currently, the core function of the decorative paper dye homogenization and mixing equipment used in factories is mostly limited to simple mechanical stirring, and generally follows the "in-tank injection - stirring and mixing" operation mode: first, multiple dyes to be mixed are injected into a mixing tank of fixed size according to the process ratio, and then the stirring shaft of the stirring device drives the blades to rotate to achieve dye mixing.

[0003] However, in actual production scenarios, this type of device has obvious adaptability defects—it often cannot effectively adjust the stirring range according to the actual diameter of the factory's drum, resulting in poor mixing efficiency. Furthermore, once one drum is mixed, it is often impossible to quickly switch to the second drum, often requiring manual handling and movement, which leads to a significant reduction in efficiency.

[0004] Therefore, in order to solve the above problems, how to design a multi-dye homogenization and mixing device for decorative paper is a technical problem that the industry urgently needs to solve. Utility Model Content

[0005] The purpose of this invention is to provide a multi-dye homogenization mixing device for decorative paper, in order to solve the problem mentioned in the background art that the mixing range cannot be effectively adjusted according to the actual diameter of the factory drum.

[0006] To achieve the above objectives, this utility model provides the following technical solution: A multi-dye homogenization mixing device for decorative paper includes a base plate. A switching device and a lifting assembly are provided on the upper surface of the base plate. A stirring assembly is installed on the lifting assembly. The stirring assembly cooperates with the switching device to switch the stirring position. The switching device includes a switching assembly and several sets of clamping assemblies. The switching assembly has a central axis. Several sets of clamping assemblies are arranged on the upper surface of the switching assembly and are distributed in a ring array around the central axis.

[0007] Preferably, the switching component includes a drive motor connected to the base plate. The drive end of the drive motor is provided with a drive shaft. A cylindrical block is provided on the drive shaft. The cylindrical block has an axis. A perforated plate is provided on the upper part of the outer wall of the cylindrical block. The upper surface of the perforated plate is connected to several sets of clamping components. An annular frame is fixedly provided on the outer wall of the perforated plate.

[0008] Preferably, the enclosed cavity of the base plate, the perforated plate, and the annular frame constitutes a waste chamber, and the base plate is provided with a control panel.

[0009] Preferably, the clamping assembly includes a limiting frame, and a threaded screw with oppositely helical thread segments is provided in the limiting frame. Two sets of threaded sliders are respectively fitted on each thread segment of the threaded screw, and the two sets of threaded sliders are provided with opposing clamping blocks.

[0010] Preferably, the lifting assembly includes an electric telescopic rod, the fixed end of which is connected to the upper surface of the base plate, and the telescopic end of the electric telescopic rod is provided with a connecting plate, the side of which near the base plate is connected to the stirring assembly.

[0011] Preferably, the stirring assembly includes a power motor, which is connected to a connecting plate one. The driving end of the power motor is provided with a power shaft, and a connecting plate two is provided on the power shaft. The connecting plate two is provided with an adjustment assembly.

[0012] Preferably, the control component includes a threaded motor connected to a connecting plate 2. The drive end of the threaded motor is provided with a threaded screw 2 with oppositely rotating threaded sections. Two sets of threaded sliders 2 are respectively fitted on each threaded section of the threaded screw 2. The two sets of threaded sliders 2 are respectively provided with staggered stirring plates on the side near the bottom plate. The stirring plates are provided with flow holes.

[0013] The beneficial effects of this utility model are: 1. Through the automatic dye tank switching function of the switching components, the equipment can achieve continuous mixing of large quantities of dyes, completely changing the inefficient mode of traditional manual tank switching. This design significantly reduces the waiting time for workers during tank changing, freeing up manpower from repetitive operations and allowing staff to focus on higher-value tasks such as equipment monitoring and parameter calibration, significantly improving overall production efficiency while reducing production capacity losses caused by delays due to manual operation.

[0014] 2. The clamping assembly provides adaptive clamping and securing capabilities for dye tanks of varying diameters. During mixing, it firmly holds the tank, preventing uneven mixing and material spillage caused by tank movement or displacement. Simultaneously, the stable clamping ensures a smooth transition when switching dye tanks, preventing equipment jamming and component wear due to tank displacement. This extends equipment lifespan and mitigates safety hazards caused by material leakage or equipment malfunction.

[0015] 3. The mixing parameters can be adjusted in real time according to the diameter of the dye drum via the control component, precisely matching the optimal mixing scheme for different drum sizes. This dynamic control capability effectively solves the problem of "over-mixing in small drums and insufficient mixing in large drums" in traditional fixed-parameter mixing, ensuring that the materials in dye drums of all sizes can achieve homogeneous mixing, improving the quality stability of dye products, reducing the defect rate caused by uneven mixing, and providing a high-quality raw material guarantee for subsequent production stages. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of an embodiment of the present utility model; Figure 2 This is a three-dimensional structural diagram of an embodiment of the present utility model; Figure 3 This is a front view of an embodiment of the present utility model; Figure 4 This is a cross-sectional perspective view of an embodiment of the present utility model. Figure 5 This is a utility model Figure 3 A schematic diagram of AA in the diagram.

[0017] In the diagram: 1. Base plate; 11. Waste chamber; 12. Control panel; 2. Switching device; 21. Switching assembly; 211. Drive motor; 212. Drive shaft; 213. Cylindrical block; 214. Strainer plate; 215. Ring frame; 22. Clamping assembly; 221. Limiting frame; 222. Threaded screw one; 223. Threaded slider one; 224. Clamping block; 3. Lifting assembly; 31. Electric telescopic rod; 32. Connecting plate one; 4. Mixing assembly; 41. Power motor; 42. Power shaft; 43. Connecting plate two; 44. Control assembly; 441. Threaded motor; 442. Threaded screw two; 443. Threaded slider two; 444. Mixing plate. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] See Figures 1-5This utility model provides a multi-dye homogenization mixing device for decorative paper, including a base plate 1. A switching device 2 and a lifting assembly 3 are disposed on the upper surface of the base plate 1. A stirring assembly 4 is mounted on the lifting assembly 3. The stirring assembly 4 cooperates with the switching device 2 to switch the stirring position. The switching device 2 includes a switching component 21 and several sets of clamping components 22. The switching component 21 has a central axis, and the several sets of clamping components 22 are arranged on the upper surface of the switching component 21 in a circular array around the central axis. A dye barrel is placed into the clamping assembly 22 to pre-fix the barrel. The switching component 21 rotates to a position below the stirring assembly 4, the lifting assembly 3 is activated, and the stirring assembly 4 is inserted into the dye barrel and injected with dye. When the stirring assembly 4 is activated, it stirs the dye.

[0020] See Figures 4-5 Specifically, the switching assembly 21 includes a drive motor 211 connected to the base plate 1. The drive end of the drive motor 211 has a drive shaft 212, on which a cylindrical block 213 is mounted. The cylindrical block 213 has a central axis, and a perforated plate 214 is mounted on the upper part of its outer wall. The upper surface of the perforated plate 214 is connected to several sets of clamping assemblies 22, and a ring frame 215 is fixedly mounted on the outer wall of the perforated plate 214. When the drive motor 211 in the switching assembly 21 starts, it drives the drive shaft 212, the cylindrical block 213, and the clamped dye barrels to rotate, switching between mixed and unmixed dye barrels.

[0021] See Figure 4 Specifically, the enclosed cavity of the base plate 1, the sluice plate 214 and the ring frame 215 constitutes the waste chamber 11, and the base plate 1 is provided with a control panel 12.

[0022] See Figures 4-5 Specifically, the clamping assembly 22 includes a limiting frame 221, within which is a threaded screw 222 with oppositely rotating threaded sections. Two sets of threaded sliders 223 are fitted onto each threaded section of the threaded screw 222, and opposing clamping blocks 224 are mounted on the two sets of threaded sliders 223. By rotating the threaded screw 222, the threaded sliders 223 and clamping blocks 224 begin to move towards each other, thus clamping and fixing the dye barrel.

[0023] See Figure 4 Specifically, the lifting assembly 3 includes an electric telescopic rod 31. The fixed end of the electric telescopic rod 31 is connected to the upper surface of the base plate 1. The telescopic end of the electric telescopic rod 31 is provided with a connecting plate 32. The side of the connecting plate 32 closest to the base plate 1 is connected to the stirring assembly 4. When the electric telescopic rod 31 extends and retracts, it drives the connecting plate 32 to move up and down, thereby controlling the up and down movement of the stirring assembly 4.

[0024] See Figures 4-5 Specifically, the stirring assembly 4 includes a power motor 41, which is connected to a connecting plate 32. The drive end of the power motor 41 has a power shaft 42, and a connecting plate 43 is mounted on the power shaft 42. A control assembly 44 is mounted on the connecting plate 43. When the power motor 41 is started, it drives the power shaft 42, the connecting plate 43, and the control assembly 44 to rotate, thus mixing the dye.

[0025] See Figures 4-5 Specifically, the control component 44 includes a threaded motor 441 connected to a connecting plate 43. The drive end of the threaded motor 441 is equipped with a threaded screw 442 with oppositely rotating threaded sections. Two sets of threaded sliders 443 are fitted onto each threaded section of the threaded screw 442. Each set of threaded sliders 443 has a staggered stirring plate 444 near the bottom plate 1. The stirring plate 444 has a flow hole. When the threaded motor 441 is started, it drives the threaded screw 442 to rotate, causing the two sets of threaded sliders 443 to move towards each other. At this time, the staggered stirring plates 444 move closer together, thus adjusting the size according to the diameter of the dye tank.

[0026] Working principle of this utility model: In use, rotating the threaded screw 222 causes the threaded slider 223 and the clamping block 224 to move towards each other, clamping and fixing the dye barrel. When the electric telescopic rod 31 extends, it causes the connecting plate 32 to move upward, controlling the bottom of the stirring assembly 4 to be higher than the dye barrel. When the drive motor 211 in the switching assembly 21 starts, it drives the drive shaft 212, the cylindrical block 213, and the clamped dye barrel to rotate. When they rotate to below the stirring assembly 4, the threaded motor 441 in the control assembly 44 starts, causing the threaded screw 442 to rotate, which causes the two sets of threaded sliders 443 to move towards each other. At this time, the misaligned stirring plate 444 begins to move closer, thus adjusting it according to the diameter of the dye barrel.

[0027] Once the adjustment is complete, the electric telescopic rod 31 retracts, the stirring assembly 4 is inserted into the dye tank, and dye is injected into the dye tank. The power motor 41 in the stirring assembly 4 starts, driving the power shaft 42, the connecting plate 43, and the control assembly 44 to start rotating, thus mixing the dye.

[0028] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions or improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A multi-dye homogenizing mixing device for decorative paper comprising a base plate (1), characterized in that: The upper surface of the base plate (1) is provided with a switching device (2) and a lifting assembly (3). A stirring assembly (4) is installed on the lifting assembly (3). The stirring assembly (4) cooperates with the switching device (2) to realize the switching of the stirring position. The switching device (2) includes a switching assembly (21) and several sets of clamping assemblies (22). The switching assembly (21) has an axis. Several sets of clamping assemblies (22) are arranged on the upper surface of the switching assembly (21) and are arranged in a ring array around the axis.

2. The multi-dye homogenizing mixing device for decorative paper according to claim 1, characterized in that: The switching component (21) includes a drive motor (211), which is connected to the base plate (1). The drive end of the drive motor (211) is provided with a drive shaft (212). A cylindrical block (213) is provided on the drive shaft (212). The cylindrical block (213) has an axis. A perforated plate (214) is provided on the upper part of the outer wall of the cylindrical block (213). The upper surface of the perforated plate (214) is connected to several sets of clamping components (22). A ring frame (215) is fixedly provided on the outer wall of the perforated plate (214).

3. The multi-dye homogenizing mixing device for decorative paper according to claim 2, characterized in that: The enclosed cavity of the bottom plate (1), the sluice plate (214) and the ring frame (215) constitutes the waste chamber (11), and the bottom plate (1) is provided with a control panel (12).

4. The multi-dye homogenizing mixing device for decorative paper according to claim 1, characterized in that: The clamping assembly (22) includes a limiting frame (221), and a threaded screw (222) with oppositely oriented threaded sections is provided inside the limiting frame (221). Two sets of threaded sliders (223) are respectively fitted on each threaded section of the threaded screw (222), and opposing clamping blocks (224) are provided on the two sets of threaded sliders (223).

5. The multi-dye homogenizing mixing device for decorative paper according to claim 1, characterized in that: The lifting assembly (3) includes an electric telescopic rod (31), the fixed end of which is connected to the upper surface of the base plate (1), and the telescopic end of the electric telescopic rod (31) is provided with a connecting plate (32). The side of the connecting plate (32) near the base plate (1) is connected to the stirring assembly (4).

6. The multi-dye homogenization and mixing device for decorative paper according to claim 5, characterized in that: The stirring assembly (4) includes a power motor (41), which is connected to a connecting plate (32). The driving end of the power motor (41) is provided with a power shaft (42), and a connecting plate (43) is provided on the power shaft (42). A control assembly (44) is provided on the connecting plate (43).

7. The multi-dye homogenizing mixing device for decorative paper according to claim 6, characterized in that: The control component (44) includes a threaded motor (441), which is connected to the connecting plate (43). The drive end of the threaded motor (441) is provided with a threaded screw (442) with opposite threaded sections. Two sets of threaded sliders (443) are respectively fitted on each threaded section of the threaded screw (442). The two sets of threaded sliders (443) are respectively provided with staggered stirring plates (444) on the side of the bottom plate (1) near the bottom plate (1). The stirring plates (444) are provided with flow holes.

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