A high-speed shearing device suitable for liquid nutrient solution production
Patent Information
- Application Number
- CN202522316830.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-09-18
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0004]为了弥补现有技术的不足,现有技术中的液态营养液生产用高速剪切机在使用时,高速剪切机的剪切位置是固定的,因此仅能对罐体内的固定位置进行剪切工作,从而导致液态营养液的原料切件效率较低,进而影响液态营养液生产效率的问题,本实用新型提出一种适用于液态营养液生产的高速剪切装置
本实用新型通过设置传动组件,在剪切轴转动时,剪切轴通过传动组件带动转轴转动,转轴带动滚珠丝杠转动,以使滚珠丝杠带动螺套进行纵向的往复移动,从而使螺套带动安装架同时移动,以通过安装架带动罐体进行纵向的往复移动,而通过使罐体进行纵向的往复移动,从而使剪切轴对罐体内的液态营养液进行多方位的剪切工作,有效提升液态营养液的剪切效率,进而保证液态营养液的生产效率。
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Figure CN224762899U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of liquid nutrient solution production equipment, specifically a high-speed shearing device suitable for liquid nutrient solution production. Background Technology
[0002] Liquid nutrient solutions provide the nutrients needed by plants or humans directly through water-soluble formulas. In plant cultivation, they enable efficient absorption, precise regulation of growth stages, water and fertilizer conservation, and environmentally friendly planting. They overcome soil limitations and are suitable for soilless cultivation, home gardening, and desertification control. In the medical field, they supplement carbohydrates, amino acids, vitamins, and electrolytes through intravenous injection or oral administration, meeting the nutritional needs of special populations such as infants and cancer patients, improving absorption efficiency and reducing metabolic burden. They have become a core technology supporting the efficient utilization of resources and controllable growth environment in modern agriculture, medical care, and special needs scenarios.
[0003] In the production process of liquid nutrient solution, a high-speed shearing machine is required for the fine mixing, emulsification, dispersion, and homogenization of liquid materials. However, in the existing technology, the high-speed shearing machine used for liquid nutrient solution production has a fixed shearing position, so it can only perform shearing work on a fixed position inside the tank. This results in low raw material cutting efficiency for liquid nutrient solution, which in turn affects the production efficiency of liquid nutrient solution. Therefore, a high-speed shearing device suitable for liquid nutrient solution production is proposed to address the above problems. Utility Model Content
[0004] To overcome the shortcomings of existing technologies, the high-speed shearing machine used in the production of liquid nutrient solution in the prior art has a fixed shearing position, so it can only perform shearing work on a fixed position inside the tank. This results in low efficiency in cutting raw materials for liquid nutrient solution, which in turn affects the production efficiency of liquid nutrient solution. This utility model proposes a high-speed shearing device suitable for the production of liquid nutrient solution.
[0005] The technical solution adopted by this utility model to solve its technical problem is: a high-speed shearing device suitable for the production of liquid nutrient solution, including a base frame and a tank. A motor is fixedly installed on the top of the base frame, and a shearing shaft is fixedly connected to the output end of the motor. One end of the shearing shaft passes through the base frame and is rotatably connected to the inner cavity of the base frame. A hydraulic cylinder is fixedly installed inside the base frame, and a movable frame is fixedly installed on the telescopic end of the hydraulic cylinder. Two rotating shafts are rotatably connected inside the base frame. A ball screw is slidably sleeved on the surface of the rotating shaft. Connecting sleeves are fixedly installed on both sides of the movable frame. The ball screw is rotatably sleeved inside the connecting sleeve. A threaded sleeve is threaded on the surface of the ball screw. A mounting frame is fixedly connected to the opposite side of the two threaded sleeves. The tank is used in conjunction with the mounting frame. The shearing shaft is used in conjunction with the tank. A transmission component is provided on the surface of the shearing shaft. The transmission component is used in conjunction with the rotating shaft. The transmission assembly includes two rotating rods, both of which are rotatably connected inside the base frame. A first gear is fixedly sleeved on the surface of both the rotating rod and the shear shaft. A synchronous toothed belt is sleeved on the surface of both first gears. A second gear is fixedly sleeved on the surface of the rotating rod, and a third gear is fixedly sleeved on the surface of the rotating shaft. The surface of the third gear meshes with the surface of the second gear.
[0006] Preferably, a first positioning block is fixedly mounted on the surface of the shearing shaft, and the first positioning block is rotatably connected to the inside of the base frame.
[0007] Preferably, a second positioning block is fixedly installed at both ends of the rotating shaft, and the second positioning block is rotatably connected inside the base frame.
[0008] Preferably, a connecting block is fixedly installed at one end of the ball screw, and the connecting block is rotatably connected inside the connecting sleeve.
[0009] Preferably, a limiting block is fixedly installed on the inner wall of the ball screw, and a limiting groove is formed on the surface of the rotating shaft, with the limiting block slidably connected inside the limiting groove.
[0010] Preferably, a positioning rod is fixedly connected to the bottom of the mounting frame, and one end of the positioning rod passes through the movable frame and is slidably connected to the inner cavity of the movable frame.
[0011] Preferably, a support block is fixedly installed at one end of the rotating rod, and the support block is rotatably connected inside the base frame.
[0012] The advantages of this utility model are: This invention, by setting up a transmission component, allows the shearing shaft to rotate via the transmission component. The rotating shaft then drives the ball screw to rotate, causing the ball screw to move the threaded sleeve longitudinally. This, in turn, causes the threaded sleeve to move the mounting bracket simultaneously, which in turn causes the tank to move longitudinally. By causing the tank to move longitudinally, the shearing shaft can perform multi-directional shearing of the liquid nutrient solution inside the tank, effectively improving the shearing efficiency of the liquid nutrient solution and thus ensuring the production efficiency of the liquid nutrient solution. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0014] Figure 1 This is a schematic diagram of the high-speed shearing device for liquid nutrient solution production according to this utility model. Figure 2 This is a cross-sectional structural diagram of the present invention; Figure 3 This is a schematic diagram of the transmission component structure of this utility model; Figure 4 This is a schematic diagram of the rotating shaft structure of this utility model.
[0015] In the diagram: 1. Base frame; 2. Motor; 3. Shearing shaft; 31. First positioning block; 4. Hydraulic cylinder; 5. Moving frame; 51. Connecting sleeve; 52. Positioning rod; 6. Rotating shaft; 61. Second positioning block; 7. Ball screw; 71. Connecting block; 72. Limiting block; 73. Limiting groove; 8. Mounting frame; 81. Screw sleeve; 9. Transmission assembly; 91. Rotating rod; 9101. Support block; 92. First gear; 93. Synchronous toothed belt; 94. Second gear; 95. Third gear; 10. Tank body. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.
[0017] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail. This application discloses a high-speed shearing device suitable for liquid nutrient solution production. (Refer to...) Figure 1 , Figure 2 and Figure 3 A high-speed shearing device suitable for liquid nutrient solution production includes a base frame 1 and a tank 10. A motor 2 is fixedly installed on the top of the base frame 1. A shearing shaft 3 is fixedly connected to the output end of the motor 2. One end of the shearing shaft 3 passes through the base frame 1 and is rotatably connected to the inner cavity of the base frame 1. A hydraulic cylinder 4 is fixedly installed inside the base frame 1. A movable frame 5 is fixedly installed at the telescopic end of the hydraulic cylinder 4. Two rotating shafts 6 are rotatably connected inside the base frame 1. A ball screw 7 is slidably sleeved on the surface of the rotating shaft 6. Connecting sleeves 51 are fixedly installed on both sides of the movable frame 5. The ball screw 7 is rotatably sleeved inside the connecting sleeves 51. A threaded sleeve 81 is threaded on the surface of the ball screw 7. An installation frame 8 is fixedly connected to the opposite side of the two threaded sleeves 81. The tank 10 is used in conjunction with the installation frame 8. The shearing shaft 3 is used in conjunction with the tank 10. A transmission component 9 is provided on the surface of the shearing shaft 3. The transmission component 9 is used in conjunction with the rotating shaft 6. The transmission assembly 9 includes two rotating rods 91, both of which are rotatably connected inside the base frame 1. The surfaces of the rotating rods 91 and the shear shaft 3 are fixedly fitted with first gears 92. The surfaces of the two first gears 92 are jointly fitted with a synchronous toothed belt 93. The surface of the rotating rods 91 is fixedly fitted with a second gear 94. The surface of the rotating shaft 6 is fixedly fitted with a third gear 95. The surface of the third gear 95 meshes with the surface of the second gear 94. When liquid nutrient solution production is required, the tank 10 is placed in the mounting frame 8, and the raw materials for the liquid nutrient solution are placed in the tank 10. Then, the hydraulic cylinder 4 drives the moving frame 5 to move upward. The moving frame 5 drives the ball screw 7 to move simultaneously through the connecting frame, so that the ball screw 7 drives the mounting frame 8 to move upward through the screw sleeve 81, thereby allowing the shearing shaft 3 to enter the interior of the tank 10. Subsequently, the motor 2 drives the shearing shaft 3 to rotate. The shearing shaft 3 drives the rotating rod 91 to rotate through the first gear 92 and the synchronous toothed belt 93. The rotating rod 91 drives the rotating shaft 6 to rotate through the second gear 94 and the third gear 95, so that the rotating shaft 6 drives the ball screw 7 to rotate simultaneously. This causes the ball screw 7 to drive the mounting frame 8 to move longitudinally reciprocatingly through the screw sleeve 81. The mounting frame 8 drives the tank 10 to move longitudinally reciprocatingly simultaneously, so that the shearing shaft 3 can perform multi-directional shearing work on the liquid nutrient solution in the tank 10, thereby effectively improving the shearing efficiency of the liquid nutrient solution raw materials.
[0018] Reference Figure 2 and Figure 3 A first positioning block 31 is fixedly installed on the surface of the shearing shaft 3. The first positioning block 31 is rotatably connected to the inside of the base frame 1. The position of the shearing shaft 3 is stabilized by the first positioning block 31, so that the shearing shaft 3 can rotate stably.
[0019] Reference Figure 2 and Figure 3 Both ends of the rotating shaft 6 are fixedly installed with second positioning blocks 61, which are rotatably connected to the inside of the base frame 1. The second positioning blocks 61 can effectively stabilize the position of the rotating shaft 6 and prevent the rotating shaft 6 from shifting position and affecting the transmission effect.
[0020] Reference Figure 2 and Figure 4 A connecting block 71 is fixedly installed at one end of the ball screw 7, and the connecting block 71 is rotatably connected inside the connecting sleeve 51. The connecting block 71 can effectively stabilize the position of the ball screw 7 inside the connecting sleeve 51, so that the connecting sleeve 51 can drive the ball screw 7 to move longitudinally, while avoiding affecting the rotation of the ball screw 7.
[0021] Reference Figure 2 and Figure 4 A limiting block 72 is fixedly installed on the inner wall of the ball screw 7, and a limiting groove 73 is opened on the surface of the rotating shaft 6. The limiting block 72 is slidably connected inside the limiting groove 73. By the limiting block 72 being slidably connected inside the limiting groove 73, the ball screw 7 can slide longitudinally on the surface of the rotating shaft 6. At the same time, when the rotating shaft 6 rotates, the rotating shaft 6 can drive the ball screw 7 to rotate through the limiting block 72 and the limiting groove 73.
[0022] Reference Figure 1 and Figure 2 A positioning rod 52 is fixedly connected to the bottom of the mounting frame 8. One end of the positioning rod 52 passes through the movable frame 5 and is slidably connected to the inner cavity of the movable frame 5. The positioning rod 52 can effectively stabilize the position of the mounting frame 8 and prevent the position of the mounting frame 8 from shifting. At the same time, it can make the mounting frame 8 move back and forth longitudinally stably.
[0023] Reference Figure 2 and Figure 3 A support block 9101 is fixedly installed at one end of the rotating rod 91. The support block 9101 is rotatably connected to the inside of the base frame 1. By rotatably connecting the support block 9101 to the inside of the base frame 1, the position of the rotating rod 91 is effectively stabilized, so as to avoid the position of the rotating rod 91 from being offset and affecting the position of the first gear 92 and the second gear 94, thereby avoiding affecting the transmission effect of the rotating rod 91.
[0024] Working principle: When liquid nutrient solution production is required, the tank 10 is placed in the mounting frame 8, and the raw materials for the liquid nutrient solution are placed in the tank 10. Then, the hydraulic cylinder 4 drives the moving frame 5 to move upward, and the moving frame 5 drives the connecting sleeve 51 to move simultaneously. The connecting sleeve 51 drives the ball screw 7 to move through the connecting block 71, so that the ball screw 7 drives the mounting frame 8 to move upward through the screw sleeve 81, thereby allowing the shearing shaft 3 to enter the interior of the tank 10. Then, the motor 2 drives the shearing shaft 3 to rotate, and the position of the shearing shaft 3 is stabilized by the first positioning block 31, so that the shearing shaft 3 can perform shearing work on the raw materials for the liquid nutrient solution in the tank 10. At this time, the shearing shaft 3 drives the rotating rod 91 to rotate through the first gear 92 and the synchronous toothed belt 93, and through the support block The position of the 9101 stabilizer rod 91 is such that the 91 drives the shaft 6 to rotate via the second gear 94 and the third gear 95. The position of the shaft 6 is stabilized by the second positioning block 61 and is slidably connected to the inside of the limiting groove 73 via the limiting block 72. This allows the shaft 6 to drive the ball screw 7 to rotate simultaneously via the limiting block 72 and the limiting groove 73. This causes the ball screw 7 to drive the mounting frame 8 to move longitudinally and reciprocally via the screw sleeve 81. The position of the mounting frame 8 is stabilized by the positioning rod 52 to prevent the mounting frame 8 from shifting position. This allows the mounting frame 8 to drive the tank 10 to move longitudinally and reciprocally simultaneously. This allows the shearing shaft 3 to perform multi-directional shearing work on the liquid nutrient solution in the tank 10, thereby effectively improving the shearing efficiency of the liquid nutrient solution raw material.
[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A high-speed shearing device suitable for liquid nutrient solution production, characterized in that: The device includes a base frame (1) and a tank body (10). A motor (2) is fixedly installed on the top of the base frame (1). A shearing shaft (3) is fixedly connected to the output end of the motor (2). One end of the shearing shaft (3) passes through the base frame (1) and is rotatably connected to the inner cavity of the base frame (1). A hydraulic cylinder (4) is fixedly installed inside the base frame (1). A movable frame (5) is fixedly installed at the telescopic end of the hydraulic cylinder (4). Two rotating shafts (6) are rotatably connected inside the base frame (1). A ball screw (7) is slidably sleeved on the surface of the rotating shaft (6). Connecting sleeves (51) are fixedly installed on both sides of the movable frame (5). The ball screw (7) is rotatably sleeved inside the connecting sleeve (51). The surface of the ball screw (7) is threaded with a threaded sleeve (81). The two threaded sleeves (81) are fixedly connected to the opposite side of the mounting frame (8). The tank (10) is used in conjunction with the mounting frame (8). The shearing shaft (3) is used in conjunction with the tank (10). The surface of the shearing shaft (3) is provided with a transmission component (9). The transmission component (9) is used in conjunction with the rotating shaft (6). The transmission assembly (9) includes two rotating rods (91), both of which are rotatably connected inside the base frame (1). The surfaces of the rotating rods (91) and the shear shaft (3) are fixedly fitted with first gears (92). The surfaces of the two first gears (92) are jointly fitted with a synchronous toothed belt (93). The surface of the rotating rods (91) is fixedly fitted with a second gear (94). The surface of the rotating shaft (6) is fixedly fitted with a third gear (95). The surface of the third gear (95) meshes with the surface of the second gear (94).
2. The high-speed shearing device for liquid nutrient solution production according to claim 1, characterized in that: The surface of the shearing shaft (3) is fixedly mounted with a first positioning block (31), which is rotatably connected to the inside of the base frame (1).
3. The high-speed shearing device for liquid nutrient solution production according to claim 1, characterized in that: Both ends of the rotating shaft (6) are fixedly installed with second positioning blocks (61), and the second positioning blocks (61) are rotatably connected to the inside of the base frame (1).
4. The high-speed shearing device for liquid nutrient solution production according to claim 1, characterized in that: One end of the ball screw (7) is fixedly installed with a connecting block (71), which is rotatably connected inside the connecting sleeve (51).
5. A high-speed shearing device suitable for liquid nutrient solution production according to claim 1, characterized in that: A limiting block (72) is fixedly installed on the inner wall of the ball screw (7), and a limiting groove (73) is opened on the surface of the rotating shaft (6). The limiting block (72) is slidably connected inside the limiting groove (73).
6. A high-speed shearing device suitable for liquid nutrient solution production according to claim 1, characterized in that: The bottom of the mounting bracket (8) is fixedly connected to a positioning rod (52), one end of which passes through the movable frame (5) and is slidably connected to the inner cavity of the movable frame (5).
7. A high-speed shearing device suitable for liquid nutrient solution production according to claim 1, characterized in that: One end of the rotating rod (91) is fixedly installed with a support block (9101), which is rotatably connected to the inside of the base frame (1).